A kind of automatic ultrasonic flaw detection device for rolling pipe blank

Abstract

The utility model relates to ultrasonic flaw detection technical field especially relates to a kind of rolling pipe blank ultrasonic automatic flaw detection detection device, comprising: mounting base;Moving part, through slide rail and the inner cavity sliding connection of mounting base, moving part one side end part passes through the through slot of mounting base, and moving part end part is slidably provided with mounting piece;Threaded rod, rotation is installed on mounting piece, and threaded rod is installed with the screw hole on moving part cooperation;Power motor, is installed on mounting piece, and threaded rod is connected with power motor output end;Ultrasonic probe, is installed on mounting piece through connecting mechanism;Support mechanism, is installed on the end part of mounting base, and support mechanism is used to support pipe blank;Power mechanism, is installed on mounting base, and power mechanism provides translational force to ultrasonic probe, and provides rotary force to support mechanism;Through the utility model, increase detection adaptability, improve detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic flaw detection technology, and in particular to an automatic ultrasonic flaw detection device for rolled tube blanks. Background Technology

[0002] During the production of metal pipes, defects such as cracks, pores, and inclusions may exist inside the rolled tube blank, which seriously affect the mechanical properties and safety of the finished pipe. Therefore, non-destructive testing must be carried out before forming. Ultrasonic testing has become the mainstream technology for detecting internal defects in tube blanks due to its strong penetration and high sensitivity.

[0003] Existing flaw detection systems mostly use fixed probes, which are positioned in a fixed position and can only be used to inspect tube blanks of a single specification. When tube blanks of different diameters are replaced, the acoustic coupling distance between the probe and the tube wall changes, resulting in signal attenuation or distortion, which affects the detection accuracy. Utility Model Content

[0004] This invention provides an automatic ultrasonic flaw detection device for rolled tube blanks, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An automatic ultrasonic flaw detection device for rolled tube blanks includes: Mounting base; The movable component is slidably connected to the inner cavity of the mounting base via a slide rail. One end of the movable component passes through the through groove of the mounting base, and a mounting component is slidably disposed at the end of the movable component. The threaded rod is rotatably mounted on the mounting component, and the threaded rod is installed by engaging with the threaded hole on the moving component. The power motor is mounted on the mounting bracket, and the threaded rod is connected to the output end of the power motor. The ultrasonic probe is mounted on the mounting component via a connecting mechanism. The support mechanism is installed at the end of the mounting base and is used to support the tube blank. The power mechanism, mounted on the mounting base, provides displacement power to the ultrasonic probe and rotational power to the support mechanism.

[0006] Furthermore, the supporting institutions include: Two fasteners are installed at both ends of the mounting base along its length, and a connecting shaft is rotatably mounted on each fastener. Two auxiliary components are slidably mounted on both ends of the mounting base along the length direction via guide rails. Bolts are provided on the auxiliary components, and connecting shafts are also rotatably mounted on the two auxiliary components. At least two support rollers that slide along the length direction are provided on the connecting shaft, and screws are provided on the support rollers.

[0007] Furthermore, the power mechanism includes: The lead screw is rotatably mounted on the mounting base; The guide component is installed on the moving part, and the threaded inner hole of the guide component is connected to the lead screw. The servo motor is mounted on the mounting base, and the lead screw is connected to the output end of the servo motor. The transmission mechanism is connected to the lead screw and the connecting shaft mounted on the fixed part, respectively.

[0008] Furthermore, the transmission mechanism includes: Two pulleys are coaxially mounted on the lead screw and the connecting shaft, respectively. The belt strips are connected to the two pulleys respectively.

[0009] Furthermore, an isolation element is provided on the mounting base, and the transmission mechanism is located inside the isolation element.

[0010] Furthermore, the connecting mechanism includes: The assembly is slidably mounted on the mounting component, and the ultrasonic probe is mounted on the assembly. A threaded post is rotatably mounted on a mounting component, and the threaded post is internally connected to the assembly component. The drive motor is mounted on the mounting bracket, and the threaded post is mounted on the output end of the drive motor.

[0011] Furthermore, the power mechanism, connecting mechanism, and power motor are all electrically connected to the controller.

[0012] Furthermore, a support leg assembly is provided at the bottom of the mounting base.

[0013] The following technical effects can be achieved through the technical solution of this utility model: The mounting base serves as the load-bearing foundation. The moving component, in conjunction with the displacement power provided by the power mechanism, drives the mounting component and ultrasonic probe to move along the length of the tube blank, achieving full-length flaw detection coverage and expanding the detection range. A threaded rod rotatably mounted on the mounting component engages with the threaded hole of the moving component, and the threaded rod is driven to rotate by a power motor. Starting the power motor adjusts the height of the mounting component, thereby adjusting the relative distance between the ultrasonic probe and the tube blank, adapting to rolled tube blanks of different diameters and improving the versatility of the device. The support mechanism is installed at the end of the mounting base, providing support for the rolled tube blank. In conjunction with the rotational power provided by the power mechanism, it drives the tube blank to rotate smoothly, enabling the ultrasonic probe to perform comprehensive circumferential detection of the tube blank, eliminating blind spots. The power mechanism simultaneously provides power for the displacement of the ultrasonic probe and the rotation of the support mechanism, reducing manual labor intensity and ensuring a continuous and efficient flaw detection process. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view schematic diagram of an automatic ultrasonic flaw detection device for rolled tube blanks; Figure 2 A schematic diagram of the axial side structure of an ultrasonic automatic flaw detection device for rolled tube blanks; Figure 3 This is a cross-sectional structural schematic diagram of an automatic ultrasonic flaw detection device for rolled tube blanks. Figure 4 This is a schematic diagram of the internal structure of an ultrasonic automatic flaw detection device for rolled tube blanks. The following components are labeled in the attached diagram: 1. Mounting base; 2. Moving part; 3. Mounting part; 4. Threaded rod; 5. Power motor; 6. Ultrasonic probe; 7. Connecting mechanism; 71. Assembly part; 72. Threaded column; 73. Drive motor; 8. Support mechanism; 81. Fixing part; 82. Connecting shaft; 83. Auxiliary part; 84. Bolt; 85. Screw; 86. Support roller; 9. Power mechanism; 91. Lead screw; 92. Guide part; 93. Servo motor; 94. Transmission mechanism; 94a. Pulley; 94b. Belt; 94c. Isolator; 10. Support leg assembly. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0018] This application provides an automatic ultrasonic flaw detection device for rolled tube blanks, comprising: Mounting base 1; The movable part 2 is slidably connected to the inner cavity of the mounting base 1 via a slide rail. One end of the movable part 2 passes through the through groove of the mounting base 1, and the mounting part 3 is slidably provided at the end of the movable part 2. The threaded rod 4 is rotatably mounted on the mounting part 3, and the threaded rod 4 is installed in conjunction with the threaded hole on the movable part 2. The power motor 5 is mounted on the mounting part 3, and the threaded rod 4 is connected to the output end of the power motor 5. The ultrasonic probe 6 is mounted on the mounting component 3 via the connecting mechanism 7; Support mechanism 8 is installed at the end of mounting base 1 and is used to support the tube blank; The power mechanism 9 is installed on the mounting base 1. The power mechanism 9 provides displacement power to the ultrasonic probe 6 and rotational power to the support mechanism 8. Through the technical solution of this utility model, the mounting base 1 serves as the bearing foundation. The moving part 2, in conjunction with the displacement power provided by the power mechanism 9, drives the mounting part 3 and the ultrasonic probe 6 to move along the length of the tube blank, achieving full-length flaw detection coverage of the tube blank and improving the detection range. The threaded rod 4 rotatably mounted on the mounting part 3 engages with the threaded hole of the moving part 2, and the threaded rod 4 is driven to rotate by the power motor 5. Starting the power motor 5 adjusts the height of the mounting part 3, thereby adjusting the relative distance between the ultrasonic probe 6 and the tube blank, adapting to rolled tube blanks of different diameters and improving the versatility of the device. The support mechanism 8 is installed at the end of the mounting base 1, providing support for the rolled tube blank. In conjunction with the rotational power provided by the power mechanism 9, it drives the tube blank to rotate smoothly, enabling the ultrasonic probe 6 to perform comprehensive circumferential detection of the tube blank, eliminating blind spots. The power mechanism 9 simultaneously provides power for the displacement of the ultrasonic probe 6 and the rotation of the support mechanism 8, reducing manual labor intensity and ensuring continuous and efficient flaw detection.

[0019] During use, the support mechanism 8 includes: Two fasteners 81 are respectively installed at both ends of the mounting base 1 along its length, and a connecting shaft 82 is rotatably mounted on the fasteners 81; Two auxiliary components 83 are slidably mounted on both ends of the mounting base 1 along the length direction via guide rails. Bolts 84 are provided on the auxiliary components 83, and connecting shafts 82 are also rotatably mounted on the two auxiliary components 83. At least two support rollers 86 that slide along the length direction are provided on the connecting shaft 82, and screws 85 are provided on the support rollers 86; Through the technical solution of this utility model, the two fixing parts 81 provide a supporting foundation for the connecting shaft 82. The bolts 84 on the auxiliary part 83 are locked after the auxiliary part 83 slides to the target position. The distance between the connecting shaft 82 on the auxiliary part 83 and the connecting shaft 82 on the fixing part 81 is adjusted by sliding the auxiliary part 83 to adapt to rolled tube blanks of different diameters. The sliding support roller 86 adjusts the distance between the two support rollers 86 to adapt to rolled tube blanks of different lengths, avoiding wobbling due to insufficient support points for the tube blank. The support roller 86 rotates synchronously with the connecting shaft 82, driving the tube blank to rotate, and realizing comprehensive inspection of the circumference of the tube blank.

[0020] In the above embodiment, the power mechanism 9 includes: Lead screw 91 is rotatably mounted on mounting base 1; Guide component 92 is installed on movable component 2, and the threaded inner hole of guide component 92 is connected to lead screw 91. Servo motor 93 is mounted on mounting base 1, and lead screw 91 is connected to the output end of servo motor 93; The transmission mechanism 94 is connected to the lead screw 91 and the connecting shaft 82 mounted on the fixing member 81, respectively. Through the technical solution of this utility model, the servo motor 93 provides stable power output, driving the lead screw 91 to rotate. The guide member 92 cooperates with the lead screw 91 through the threaded inner hole, accurately converting the rotational motion of the servo motor 93 into the linear motion of the guide member 92, thereby driving the ultrasonic probe 6 to move along the length of the tube blank, ensuring that the probe covers the entire length of the tube blank for flaw detection. The transmission mechanism 94 is connected to the lead screw 91 and the connecting shaft 82 installed on the fixing member 81, respectively, and synchronously transmits the rotational power of the lead screw 91 to the connecting shaft 82, driving the connecting shaft 82 of the support mechanism 8 and the tube blank to rotate smoothly, realizing the coordinated linkage between the length direction displacement of the ultrasonic probe 6 and the circumferential direction rotation of the tube blank, ensuring the comprehensiveness of flaw detection.

[0021] As a preferred embodiment of the above embodiment, the transmission mechanism 94 includes: Two pulleys 94a are coaxially mounted on the lead screw 91 and the connecting shaft 82, respectively. Belt 94b is connected to two pulleys 94a respectively; An isolator 94c is provided on the mounting base 1, and the transmission mechanism 94 is located inside the isolator 94c; Through the technical solution of this utility model, the two pulleys 94a are connected to the belt 94b, which transmits the rotational power of the lead screw 91 to the connecting shaft 82, ensuring that the displacement of the ultrasonic probe 6 and the rotation of the tube blank are always coordinated and linked. The isolation component 94c effectively blocks metal debris and dust generated during the flaw detection process, extends the service life of the transmission mechanism 94, and at the same time avoids the operator from accidentally touching the high-speed rotating transmission components, thus improving the safety of use.

[0022] In the above embodiments, the connecting mechanism 7 includes: Assembly 71 is slidably mounted on mounting 3, and ultrasonic probe 6 is mounted on assembly 71; Threaded post 72 is rotatably mounted on mounting part 3, and threaded post 72 is internally connected to the threaded part 71; The drive motor 73 is mounted on the mounting part 3, and the threaded post 72 is mounted on the output end of the drive motor 73. Through the technical solution of this utility model, the assembly 71 provides a mounting carrier for the ultrasonic probe 6, and provides a basis for adjusting the position of the ultrasonic probe 6 through its sliding characteristics. The threaded column 72 is rotatably mounted on the mounting part 3 and cooperates with the threaded hole of the assembly 71, so as to smoothly convert the rotational motion of the drive motor 73 into the linear motion of the assembly 71, adapting to the detection requirements of tube blanks of different diameters and enhancing the detection flexibility of the device.

[0023] As a preferred embodiment of the above, the power mechanism 9, the connecting mechanism 7, and the power motor 5 are all electrically connected to the controller; Through the technical solution of this utility model, the controller's electrical connection enables unified control of the actions of the three components, improving the automation level of the device. The unified control of the controller ensures that the action parameters of each component remain consistent during batch testing, thus guaranteeing the reliability of the test data.

[0024] During use, the bottom of the mounting base 1 is provided with a support foot assembly 10; Through the technical solution of this utility model, the support foot group 10 provides a stable support for the entire ultrasonic automatic flaw detection device for rolled tube blanks. By adjusting the height of each support foot, it can adapt to ground environments with different flatness and ensure that the mounting base 1 is always in a horizontal state.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic ultrasonic flaw detection device for rolled tube blanks, characterized in that, include: Mounting base (1); The movable part (2) is slidably connected to the inner cavity of the mounting base (1) via a slide rail. One end of the movable part (2) passes through the through groove of the mounting base (1), and the end of the movable part (2) is slidably provided with a mounting part (3). A threaded rod (4) is rotatably mounted on the mounting component (3), and the threaded rod (4) is fitted with a threaded hole on the movable component (2); A power motor (5) is mounted on the mounting component (3), and the threaded rod (4) is connected to the output end of the power motor (5); An ultrasonic probe (6) is mounted on the mounting component (3) via a connecting mechanism (7); A support mechanism (8) is installed at the end of the mounting base (1), and the support mechanism (8) is used to support the tube blank; The power mechanism (9) is installed on the mounting base (1). The power mechanism (9) provides displacement power to the ultrasonic probe (6) and rotational power to the support mechanism (8).

2. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 1, characterized in that, The support mechanism (8) includes: Two fasteners (81) are respectively installed at both ends of the mounting base (1) along the length direction, and a connecting shaft (82) is rotatably installed on the fasteners (81). Two auxiliary components (83) are slidably mounted on both ends of the mounting base (1) along the length direction via guide rails. Bolts (84) are provided on the auxiliary components (83), and the connecting shafts (82) are also rotatably mounted on the two auxiliary components (83). At least two support rollers (86) that slide along the length direction are provided on the connecting shaft (82), and screws (85) are provided on the support rollers (86).

3. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 2, characterized in that, The power mechanism (9) includes: The lead screw (91) is rotatably mounted on the mounting base (1); A guide (92) is installed on the moving part (2), and the threaded inner hole of the guide (92) is connected to the lead screw (91); A servo motor (93) is mounted on the mounting base (1), and the lead screw (91) is connected to the output end of the servo motor (93). The transmission mechanism (94) is connected to the lead screw (91) and the connecting shaft (82) mounted on the fixing member (81), respectively.

4. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 3, characterized in that, The transmission mechanism (94) includes: Two pulleys (94a) are coaxially mounted on the lead screw (91) and the connecting shaft (82), respectively; The belt (94b) is connected to each of the two pulleys (94a).

5. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 4, characterized in that, An isolator (94c) is provided on the mounting base (1), and the transmission mechanism (94) is located inside the isolator (94c).

6. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 1, characterized in that, The connecting mechanism (7) includes: Assembly (71) is slidably mounted on the mounting (3), and the ultrasonic probe (6) is mounted on the assembly (71); A threaded post (72) is rotatably mounted on the mounting component (3), and the threaded post (72) is internally connected to the threaded part (71); The drive motor (73) is mounted on the mounting component (3), and the threaded post (72) is mounted on the output end of the drive motor (73).

7. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 1, characterized in that, The power mechanism (9), the connecting mechanism (7), and the power motor (5) are all electrically connected to the controller.

8. The ultrasonic automatic flaw detection device for rolled tube blanks according to claim 1, characterized in that, The mounting base (1) is provided with a support foot assembly (10) at its bottom end.

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