A test equipment energy consumption real-time monitoring device

CN224803092UActive Publication Date: 2026-09-25WUXI FUTURE SEMICON CO LTD
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Patent Information

Application Number
CN202522005207.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-09-25
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0003]然而,现有的能耗监控设备在实际应用中仍存在部分监控装置在结构安装上较为复杂,监控部件和测试设备之间的固定方式缺乏灵活性,往往需要繁琐的操作才能完成安装,影响了使用的便捷性,现有监控装置的显示与控制位置通常固定在设备的某一面板上,工作人员在不同位置进行监控时不够灵活,容易出现观察不便的问题,部分监控装置在长时间工作过程中缺乏有效的散热结构,容易导致设备内部温度过高,从而影响监控结果的稳定性和装置的使用寿命

Benefits of technology

1、本实用新型通过将监控设备的安装组件安装在安装架上,然后通过将侧盖板和端板分别嵌套安装在顶板外表面的支撑架上并通过使用卡扣框架进行卡扣固定,固定完成之后即可进行启动,然后工作人员可以通过从端板上的显示控制器上查看安装架上测试设备的工作情况,而在端板一端侧盖板的底部设置有对应的控制机构,工作人员可以通过将散热控制板安装在支撑架之间,这样使得其在实际使用过程中工作人员可以通过对控制开关进行控制让储能电池对散热风机进行供电开关,从而能够对监控机构进行散热,使得其在实际使用过程中的实用性得到进一步提升。

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Abstract

The utility model provides a kind of testing equipment energy consumption real-time monitoring device, it is related to monitoring device protection technical field, and it includes: monitoring mechanism, the monitoring mechanism includes top plate, the bottom of the top plate is provided with support frame, the side of the support frame is provided with buckle frame, the both ends of the top plate are located in the side of support frame and are provided with side cover plate, the side of the top plate is located in the side of support frame and is provided with end plate.The utility model is by viewing the working condition of testing equipment on mounting bracket from the display controller on end plate, and the bottom of side cover plate in one end of end plate is provided with corresponding control mechanism, and staff can install heat dissipation control panel between support frame, so that it can be powered on by energy storage battery to heat dissipation fan through control switch control in actual use process, so as to cool monitoring mechanism, so that its practicability in actual use process is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of protection technology for monitoring devices, and in particular to a real-time energy consumption monitoring device for testing equipment. Background Technology

[0002] In modern industrial production and experimental research, various testing equipment are widely used for detecting electrical performance, environmental parameters, and reliability. With the continuous increase in the types and quantities of equipment, the energy consumption level of testing equipment during operation has gradually become a key concern for enterprises and research institutions. Real-time monitoring of testing equipment energy consumption not only helps save energy and reduce operating costs, but also helps detect equipment anomalies and improve system stability and security. Therefore, developing efficient and reliable real-time energy consumption monitoring devices has become an urgent problem to be solved in testing systems.

[0003] However, existing energy consumption monitoring equipment still suffers from several drawbacks in practical applications. Some monitoring devices are structurally complex to install, and the fixing methods between monitoring components and testing equipment lack flexibility, often requiring cumbersome operations to complete installation, thus affecting ease of use. The display and control positions of existing monitoring devices are usually fixed on a single panel of the equipment, making it inflexible for operators to monitor from different locations and easily leading to observation difficulties. Furthermore, some monitoring devices lack effective heat dissipation structures during prolonged operation, easily causing excessively high internal temperatures, thereby affecting the stability of monitoring results and the lifespan of the device. Therefore, we provide a real-time energy consumption monitoring device for testing equipment. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies and provide a real-time energy consumption monitoring device for testing equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a real-time energy consumption monitoring device for testing equipment, comprising: a monitoring mechanism, the monitoring mechanism including a top plate, a support frame provided at the bottom of the top plate, a buckle frame provided on one side of the support frame, side cover plates provided at both ends of the top plate on one side of the support frame, an end plate provided on one side of the top plate on one side of the support frame, a display controller provided in the end plate, a mounting frame provided in the support frame, and a heat dissipation mechanism provided at one end of the top plate at the bottom of the side cover plate; The heat dissipation mechanism includes a heat dissipation control board, on which an energy storage battery is mounted, a control switch is mounted on one side of the energy storage battery, and a heat dissipation fan is mounted on the heat dissipation control board.

[0006] In a preferred embodiment, a control mechanism is provided on the support frame at one end of the top plate. The control mechanism includes a mounting plate, an adjustment frame is provided on the mounting plate, an adjustment rod is provided in the adjustment frame, and a control panel is provided at one end of the adjustment rod.

[0007] In a preferred embodiment, the mounting plate is fixed to the support frame using screws, one end of the adjustment frame is welded to the mounting plate, one end of the adjustment rod is connected to the adjustment frame for flipping, and the end of the adjustment rod away from the adjustment frame is connected to the control panel.

[0008] In a preferred embodiment, one end of the support frame is welded to the bottom of the top plate, one side of the snap-fit ​​frame is welded to the support frame, and the outer surfaces of the two side cover plates are respectively nested and snap-fitted into the snap-fit ​​frames at both ends of the top plate.

[0009] In a preferred embodiment, the outer surface of the end plate is nested and snapped onto the snap-fit ​​frame between two support frames on one side of the top plate, the outer surface of the display controller is nested and snapped into the end plate, the mounting bracket is welded into the top plate, and the outer surface of the heat dissipation control plate is nested and welded to one end of the top plate at the bottom of the side cover plate.

[0010] In a preferred embodiment, one end of the energy storage battery is connected to the heat dissipation control board, the outer surface of the control switch is nested on the heat dissipation control board, and the outer surface of the cooling fan is nested in the heat dissipation control board.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. This utility model involves installing the monitoring equipment mounting components on a mounting frame, then nesting the side cover plate and end plate onto the support frame on the outer surface of the top plate and securing them with a snap-fit ​​frame. Once secured, the system can be activated. Operators can then view the working status of the testing equipment on the mounting frame via the display controller on the end plate. A corresponding control mechanism is located at the bottom of the side cover plate at one end of the end plate. Operators can install a heat dissipation control plate between the support frames, allowing them to control the power supply switch of the energy storage battery to the cooling fan during actual use, thereby dissipating heat from the monitoring mechanism and further enhancing its practicality in actual use.

[0012] 2. This utility model has a corresponding control mechanism on the support frame at one end of the top plate. The operator can fix the mounting plate to the support frame with fixing screws and then adjust the position of the adjusting rod on the adjusting frame. This allows the position of the control panel to be adjusted, so that even if the operator is not at the end plate, they can still observe and monitor the situation through the control panel, thereby further improving its practicality in actual use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a real-time energy consumption monitoring device for testing equipment provided by this utility model.

[0014] Figure 2 This is an exploded view of the structure of a real-time energy consumption monitoring device for testing equipment provided by this utility model.

[0015] Figure 3 This utility model provides a schematic diagram of the monitoring mechanism and heat dissipation mechanism of a real-time energy consumption monitoring device for testing equipment.

[0016] Figure 4 A schematic diagram of the control mechanism structure of a real-time energy consumption monitoring device for testing equipment provided by this utility model.

[0017] Legend: 1. Monitoring mechanism; 11. Top plate; 12. Support frame; 13. Clip-on frame; 14. Side cover plate; 15. End plate; 16. Display controller; 17. Mounting bracket; 2. Heat dissipation mechanism; 21. Heat dissipation control board; 22. Energy storage battery; 23. Control switch; 24. Cooling fan; 3. Control mechanism; 31. Mounting plate; 32. Adjustment bracket; 33. Adjustment rod; 34. Control panel. Detailed Implementation

[0018] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.

[0019] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below. Example

[0020] like Figure 1-3As shown, this utility model provides a technical solution: a real-time energy consumption monitoring device for testing equipment, comprising: a monitoring mechanism 1, the monitoring mechanism 1 including a top plate 11, a support frame 12 provided at the bottom of the top plate 11, a buckle frame 13 provided on one side of the support frame 12, side cover plates 14 provided at both ends of the top plate 11 on one side of the support frame 12, an end plate 15 provided on one side of the top plate 11 on one side of the support frame 12, a display controller 16 provided in the end plate 15, a mounting frame 17 provided in the support frame 12, and a heat dissipation mechanism 2 provided at one end of the top plate 11 at the bottom of the side cover plate 14; The heat dissipation mechanism 2 includes a heat dissipation control board 21, an energy storage battery 22 is provided on the heat dissipation control board 21, a control switch 23 is provided on one side of the energy storage battery 22, and a heat dissipation fan 24 is provided on the heat dissipation control board 21. One end of the support frame 12 is welded to the bottom of the top plate 11. One side of the snap-fit ​​frame 13 is welded to the support frame 12. The outer surfaces of the two side cover plates 14 are respectively nested and snap-fitted into the snap-fit ​​frames 13 at both ends of the top plate 11. The outer surface of the end plate 15 is nested and snap-fitted into the snap-fit ​​frame 13 between the two support frames 12 on one side of the top plate 11. The outer surface of the display controller 16 is nested and installed in the end plate 15. The mounting bracket 17 is welded to the top plate 11. The outer surface of the heat dissipation control plate 21 is nested and welded to one end of the top plate 11 located at the bottom of the side cover plate 14. One end of the energy storage battery 22 is connected to the heat dissipation control plate 21. The outer surface of the control switch 23 is nested and installed in the heat dissipation control plate 21. The outer surface of the cooling fan 24 is nested and installed in the heat dissipation control plate 21.

[0021] In this embodiment, when the staff uses this monitoring device to monitor the energy consumption of the test equipment, they can install the installation components of the monitoring equipment on the mounting frame 17, and then nest the side cover plate 14 and end plate 15 on the support frame 12 on the outer surface of the top plate 11 respectively, and fix them by using the snap-fit ​​frame 13. After fixing, the device can be started. The staff can then view the working status of the test equipment on the mounting frame 17 through the display controller 16 on the end plate 15. At the bottom of the side cover plate 14 at one end of the end plate 15, there is a corresponding control mechanism 3. The staff can install the heat dissipation control plate 21 between the support frames 12. In actual use, the staff can control the energy storage battery 22 to power the cooling fan 24 by controlling the control switch 23, thereby dissipating heat from the monitoring mechanism 1 and further improving its practicality in actual use. Example

[0022] like Figure 1-4As shown, a control mechanism 3 is provided on the support frame 12 at one end of the top plate 11. The control mechanism 3 includes a mounting plate 31, an adjustment frame 32 is provided on the mounting plate 31, an adjustment rod 33 is provided in the adjustment frame 32, and a control panel 34 is provided at one end of the adjustment rod 33. Mounting plate 31 is fixed to support frame 12 by using screws. One end of adjustment frame 32 is welded to mounting plate 31. One end of adjustment rod 33 is connected to adjustment frame 32 for flipping. The end of adjustment rod 33 away from adjustment frame 32 is connected to control panel 34.

[0023] In this embodiment, a corresponding control mechanism 3 is provided on the support frame 12 at one end of the top plate 11. The operator can fix the mounting plate 31 to the support frame 12 with fixing screws, and then adjust the position of the adjusting rod 33 on the adjusting frame 32. This allows the position of the control panel 34 to be adjusted, so that even if the operator is not on the end plate 15, they can still observe and monitor the situation through the control panel 34, thereby further improving its practicality in actual use.

[0024] Working principle: like Figure 1-4 As shown, when using this monitoring device to monitor the energy consumption of the test equipment, the operator first securely installs the monitoring equipment's mounting components onto the mounting bracket 17, ensuring the equipment is stably placed in the designated position. Next, the operator nests the side cover plate 14 and end plate 15 onto the support frame 12 on the outer surface of the top plate 11, and secures them using the snap-fit ​​frame 13, ensuring a tight fit of all components. After securing, the operator can start the equipment for monitoring.

[0025] Once the equipment is started, staff can view the real-time operating status of the test equipment on the mounting bracket 17 through the display controller 16 on the end panel 15, including key data such as energy consumption, to ensure the transparency and accuracy of the monitoring process.

[0026] To further improve the practicality and stability of the device, a corresponding control mechanism 3 is provided at the bottom of the side cover plate 14 on one side of the end plate 15. Operators can install the heat dissipation control plate 21 between the support frames 12 and adjust the power supply between the energy storage battery 22 and the cooling fan 24 via the control switch 23. When the cooling fan 24 is turned on, the heat inside the monitoring device will be effectively dissipated, thereby preventing overheating and ensuring stability and safety during long-term operation.

[0027] At one end of the top plate 11, a corresponding control mechanism 3 is also installed on the support frame 12 to further enhance the convenience and flexibility of the device. Operators can securely fix the mounting plate 31 to the support frame 12 using fixing screws, and then adjust the position of the adjusting rod 33 on the adjusting frame 32. This design allows operators to flexibly adjust the position of the control panel 34 according to actual needs. Whether standing in front of the end plate 15 or in other positions, operators can easily view and operate the monitoring system by adjusting the position of the control panel 34, ensuring real-time monitoring from any location.

[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A real-time energy consumption monitoring device for testing equipment, characterized in that, include: The monitoring mechanism (1) includes a top plate (11), a support frame (12) is provided at the bottom of the top plate (11), a buckle frame (13) is provided on one side of the support frame (12), side cover plates (14) are provided at both ends of the top plate (11) on one side of the support frame (12), an end plate (15) is provided on one side of the top plate (11) on one side of the support frame (12), a display controller (16) is provided in the end plate (15), a mounting frame (17) is provided in the support frame (12), and a heat dissipation mechanism (2) is provided at one end of the top plate (11) at the bottom of the side cover plate (14). The heat dissipation mechanism (2) includes a heat dissipation control board (21), on which a storage battery (22) is provided, and a control switch (23) is provided on one side of the storage battery (22). A heat dissipation fan (24) is provided on the heat dissipation control board (21).

2. The real-time energy consumption monitoring device for testing equipment according to claim 1, characterized in that: A control mechanism (3) is provided on a support frame (12) at one end of the top plate (11). The control mechanism (3) includes a mounting plate (31), an adjustment frame (32) is provided on the mounting plate (31), an adjustment rod (33) is provided in the adjustment frame (32), and a control panel (34) is provided at one end of the adjustment rod (33).

3. The real-time energy consumption monitoring device for testing equipment according to claim 2, characterized in that: The mounting plate (31) is fixed to the support frame (12) by using screws. One end of the adjustment frame (32) is welded to the mounting plate (31). One end of the adjustment rod (33) is connected to the adjustment frame (32) and flipped. The end of the adjustment rod (33) away from the adjustment frame (32) is connected to the control panel (34).

4. The real-time energy consumption monitoring device for testing equipment according to claim 1, characterized in that: One end of the support frame (12) is welded to the bottom of the top plate (11), and one side of the snap-fit ​​frame (13) is welded to the support frame (12). The outer surfaces of the two side cover plates (14) are respectively nested and snap-fitted into the snap-fit ​​frames (13) at both ends of the top plate (11).

5. The real-time energy consumption monitoring device for testing equipment according to claim 1, characterized in that: The outer surface of the end plate (15) is nested and snapped onto the snap frame (13) between two support frames (12) on one side of the top plate (11). The outer surface of the display controller (16) is nested and installed in the end plate (15). The mounting bracket (17) is welded in the top plate (11). The outer surface of the heat dissipation control plate (21) is nested and welded to the bottom of the side cover plate (14) at one end of the top plate (11).

6. The real-time energy consumption monitoring device for testing equipment according to claim 1, characterized in that: One end of the energy storage battery (22) is connected to the heat dissipation control plate (21), the outer surface of the control switch (23) is nested on the heat dissipation control plate (21), and the outer surface of the heat dissipation fan (24) is nested in the heat dissipation control plate (21).