Wireless magnetizing ring assembly mechanism

CN224803739UActive Publication Date: 2026-09-25SHENZHEN AIER MAGNETIC ELECTRIC CO LTD
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Patent Information

Application Number
CN202522116689.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-25
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0003]目前市场上对无线充电器内部磁环的组装工作,通过将磁铁组装模具放置在振动盘上,并将磁铁片撒在磁铁组装模具上,通过振动盘振动使磁铁片填入磁铁组装模具的槽位内,当槽位被填满时能够构成磁环,在振动盘停机后将多余的磁铁片清除后,使用取料转移机械臂将带有粘性的膜对组装好的每一个磁片进行单独定位后,覆盖在磁铁组装模具上,可以将磁环粘出,膜采用整膜和独立分模结构,每一独立分模对应一个磁环,为保障安装的稳定,每一机构均需要进行重复定位,这导致贴磁流程的效率大大降低

Benefits of technology

[0021]抬升结构设于工作台上,能够通过抬升结构使基座沿左右方向倾斜,能够使磁片和整列模具充分接触,同时基座上设有振动发射器,振动发射器一般为弹簧和偏心轮结构,多个弹簧对称设于储料结构和基座之间,偏心轮连接于储料结构,在偏心轮转动时,整个储料结构能够高速振动,能使磁片快速稳定的填充设于储料结构内的整列模具内的卡槽中,能够快速组装出磁环。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wireless magnetizing ring assembling mechanism, including work table, vibration generating mechanism, storage structure, whole line mould, work table top is equipped with lifting assembly, the top of lifting assembly is connected with base, lifting assembly is used for making the left and right ends of base lift or lower, and makes the magnetic sheet and whole line mould contact fully, vibration generating mechanism is located in the base, storage structure is connected in vibration generating mechanism and is connected in base slidingly, and storage structure is equipped with fixed groove along the left and right ends and penetrates, and one material blocking structure is equipped with respectively in the both ends of fixed groove, and the two material blocking structures are formed with mounting groove and are clamped, whole line mould is detachably connected in mounting groove, and a plurality of positioning rods are arranged and protrude on whole line mould, and the outer periphery of positioning rod is provided with clamping groove, clamping groove is annular, and the circumferential direction is provided with baffle, the utility model aims at quick assembly magnetic ring, realizes not needing repeatedly positioning, and fast and stable material taking.
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Description

Technical Field

[0001] This utility model relates to the field of wireless charger technology, and in particular to a wireless charging magnetic ring assembly mechanism. Background Technology

[0002] Wireless charging is a relatively new charging method that allows charging without the need for traditional charging cables. Wireless charging devices require a magnetic charging ring for positioning and guidance, which significantly improves charging efficiency.

[0003] Currently, the assembly of magnetic rings inside wireless chargers involves placing a magnet assembly mold on a vibratory feeder, scattering magnet pieces onto the mold, and then using the vibratory feeder to fill the slots in the mold. When the slots are full, a magnetic ring is formed. After the vibratory feeder stops, excess magnet pieces are removed, and a robotic arm is used to individually position each assembled magnetic piece with an adhesive film before covering the mold. This allows the magnetic ring to be attached. The film uses a combination of whole film and independent mold-separated structures, with each independent mold corresponding to one magnetic ring. To ensure stable installation, each mechanism requires repeated positioning, which significantly reduces the efficiency of the magnetic attachment process. Utility Model Content

[0004] The main purpose of this invention is to provide a wireless magnetizing ring assembly mechanism, which aims to quickly assemble magnetizing rings, achieve fast and stable material handling without repeated positioning.

[0005] To achieve the above objectives, this utility model proposes a wireless magnetizing ring assembly mechanism, including a worktable, a vibration generating mechanism, a material storage structure, and an alignment mold;

[0006] The top of the workbench is equipped with a lifting assembly, and the top of the lifting assembly is connected to a base. The lifting assembly is used to raise or lower the left and right ends of the base and to ensure that the magnetic sheet and the entire mold are in full contact.

[0007] The vibration generating mechanism is located inside the base;

[0008] The storage structure is connected to the vibration generating mechanism and slidably connected to the base. The storage structure has a fixing groove running through its left and right ends. Each end of the fixing groove is provided with a baffle structure. The two baffle structures are clamped together to form an installation groove.

[0009] The entire mold row is detachably connected to the mounting slot. The mold row has multiple positioning rods protruding in an array, and a slot is formed around the outer periphery of the positioning rods. The slot is annular and has a partition plate passing through it circumferentially.

[0010] In one embodiment of this application, every two adjacent rows of positioning rods constitute a set of reference material taking parts, any one of the slots has an opening facing the opposite slot, and the entire row of molds has a support groove corresponding to the opening on the outer periphery of the slot; the support grooves of the two opposite slots are staggered and parallel to each other.

[0011] In one embodiment of this application, the material blocking structure includes a first base plate and a first baffle;

[0012] The first base plate is connected to one end of the fixing groove, and has multiple guide protrusions arrayed facing the other end of the fixing groove, with two adjacent guide protrusions forming a guide groove;

[0013] The first baffle is connected to the outer periphery of the fixed groove and wraps around one end of the first base plate. The first baffle and the first base plate together form a storage groove for filling magnetic sheets.

[0014] In one embodiment of this application, the end of the first baffle facing the storage tank is provided with a guide portion, and the thickness of the guide portion gradually decreases along the extension direction of the guide protrusion.

[0015] In one embodiment of this application, the material blocking structure includes a second base plate and a second baffle.

[0016] The second base plate is connected to the fixing groove;

[0017] The second baffle is positioned facing the entire mold row, and the outer periphery of the second baffle is connected to the outer periphery of the second base plate.

[0018] In one embodiment of this application, the second baffle is provided with a locking structure at the end opposite to the lining mold. The locking structure includes a screw and a handle. The end of the screw is provided with an abutment block and abuts against the second baffle. The other end of the screw is slidably connected to the storage structure. The handle is provided with an internal thread relative to the screw. Under the action of the handle, the distance between the abutment block and the handle can be increased or decreased.

[0019] In one embodiment of this application, the workbench is provided with an operation panel and is electrically connected to a start switch.

[0020] By adopting the above technical solution, this utility model has the following advantages:

[0021] The lifting structure is located on the workbench and can tilt the base in the left and right directions, allowing the magnetic sheet and the row of molds to make full contact. At the same time, the base is equipped with a vibration emitter, which is generally a spring and eccentric wheel structure. Multiple springs are symmetrically arranged between the storage structure and the base, and the eccentric wheel is connected to the storage structure. When the eccentric wheel rotates, the entire storage structure can vibrate at high speed, which can make the magnetic sheet quickly and stably fill the slots in the row of molds in the storage structure, and can quickly assemble the magnetic ring.

[0022] Sleepers can be installed in the fixed groove to facilitate the installation of the entire mold row and the baffle structure. At the same time, the baffle structure is used to block the magnetic sheet to prevent it from falling out, and it can also guide the magnetic sheet to stably connect to the entire mold row. The entire mold row itself can be disassembled and replaced, which can improve maintenance efficiency and achieve quick model changeover.

[0023] The assembly mechanism is equipped with multiple positioning rods arranged in an array, and slots for arranging magnetic rings are provided around the positioning rods. Each magnetic ring is equipped with a positioning rod. When the material picking film picks up multiple magnetic rings at the same time, the multiple positioning rods and multiple positioning holes cooperate with each other to enable efficient alignment. This allows the material picking film to quickly and stably pick up multiple magnetic rings or iron rings, effectively improving assembly efficiency and reducing the time spent on repeated positioning. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the wireless magnetizing ring assembly mechanism of this utility model;

[0026] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0027] Figure 3 This is a schematic diagram of the assembly mold of the wireless magnetizing ring assembly mechanism of this utility model.

[0028] Explanation of icon numbers:

[0029] 1. Workbench; 11. Lifting assembly; 12. Base; 13. Vibration generating mechanism; 2. Material storage structure; 21. Fixing groove; 22. Mounting groove; 3. Material blocking structure; 31. First base plate; 32. Guide protrusion; 33. First baffle; 34. Guide part; 35. Guide groove; 36. Material storage groove; 4. Second base plate; 41. Second baffle; 5. Locking structure; 51. Screw; 52. Handle; 6. Alignment mold; 61. Positioning rod; 62. Slot; 63. Support groove; 64. Partition.

[0030] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0032] The following is in conjunction with the appendix Figures 1 to 3 The present invention will be further described below.

[0033] To achieve the above objectives, this utility model proposes a wireless magnetizing ring assembly mechanism, which includes a worktable 1, a vibration generating mechanism 13, a material storage structure 2, and an alignment mold 6.

[0034] The top of the workbench 1 is provided with a lifting assembly 11, and the top of the lifting assembly 11 is connected to a base 12. The lifting assembly 11 is used to raise or lower the left and right ends of the base 12 and make the magnetic sheet and the aligning mold 6 fully contact each other.

[0035] The vibration generating mechanism 13 is located inside the base 12;

[0036] The storage structure 2 is connected to the vibration generating mechanism 13 and slidably connected to the base 12. The storage structure 2 is provided with a fixing groove 21 through both the left and right ends. A baffle structure 3 is provided at each end of the fixing groove 21. The two baffle structures 3 are clamped together to form an installation groove 22.

[0037] The entire mold 6 is detachably connected to the mounting slot 22. The entire mold 6 has multiple positioning rods 61 protruding in an array, and a slot 62 is formed around the outer periphery of the positioning rods 61. The slot 62 is annular and a partition plate 64 passes through it circumferentially.

[0038] The lifting structure is located on the workbench 1. It can tilt the base 12 in the left and right directions, allowing the magnetic sheet and the aligning mold 6 to make full contact. At the same time, the base 12 is equipped with a vibration emitter, which is generally a spring and eccentric wheel structure. Multiple springs are symmetrically arranged between the storage structure 2 and the base 12. The eccentric wheel is connected to the storage structure 2. When the eccentric wheel rotates, the entire storage structure 2 can vibrate at high speed, which can make the magnetic sheet quickly and stably fill the slot 62 in the aligning mold 6 in the storage structure 2, and can quickly assemble the magnetic ring.

[0039] Sleepers can be installed in the fixing groove 21 to facilitate the installation of the aligning mold 6 and the baffle structure 3. At the same time, the baffle structure 3 is used to block the magnetic sheet to prevent it from falling out, and it can also guide the magnetic sheet to stably connect to the aligning mold 6. The aligning mold 6 itself can be disassembled and replaced, which can improve maintenance efficiency and allow users to quickly operate when they need to assemble magnetic rings with other structures, thus improving the user experience.

[0040] The assembly mechanism is provided with multiple positioning rods 61 in an array, and a slot 62 for arranging magnetic rings is provided around the positioning rods 61. Each magnetic ring is provided with a positioning rod 61. When the material taking film picks up multiple magnetic rings at the same time, the multiple positioning rods 61 and multiple positioning holes cooperate with each other to enable efficient alignment. This allows the material taking film to quickly and stably pick up multiple magnetic rings or iron rings, effectively improving assembly efficiency and reducing the time spent on repeated positioning.

[0041] In one embodiment of this application, every two adjacent rows of positioning rods 61 constitute a set of reference material taking parts, any slot 62 has an opening facing the opposite slot 62, and the entire row of molds 6 has a support groove 63 corresponding to the opening on the outer periphery of the slot 62; the support grooves 63 of the two opposite slots 62 are staggered and parallel to each other.

[0042] The feeding membrane can pick up two rows of magnetic rings from a set of reference feeding parts at one time. In addition to the annular magnetic structure, the magnetic ring of this application also has a branch magnetic sheet. Therefore, the slot 62 for assembling the magnetic ring has an opening, and the assembly mold 6 and the assembly mechanism have a support groove 63 at the opening, which can ensure that the magnetic ring structure is assembled at one time. The support grooves 63 of the two slots 62 are staggered and parallel to each other, which can make the two rows of slots 62 highly integrated, which can facilitate the feeding membrane to pick up the material, and also make the magnetic ring highly integrated on the feeding membrane, which can facilitate the processing of subsequent steps.

[0043] In one embodiment of this application, the baffle structure 3 includes a first base plate 31 and a first baffle 33;

[0044] The first base plate 31 is connected to the bottom of one end of the fixing groove 21, and has multiple guide protrusions 32 arranged in an array facing the other end of the fixing groove 21, with two adjacent guide protrusions 32 forming a guide groove 35;

[0045] The first baffle 33 is connected to the outer periphery of the fixed groove 21 and wraps around one end of the first base plate 31. The first baffle 33 and the first base plate 31 together form a storage groove 36 for filling magnetic sheets.

[0046] One embodiment of the material blocking structure 3 includes a first base plate 31 and a first baffle 33. The first base plate 31 has a larger area and is connected to the aligning mold 6. The first baffle 33 is connected to the end of the first base plate 31 away from the aligning mold 6, which can prevent materials such as magnetic sheets from falling out. The guide protrusion 32 is provided on the first base plate 31, and the resulting guide groove 35 can accommodate materials such as magnetic sheets. When the entire material storage structure 2 vibrates, the guide groove 35 can guide the magnetic sheets to the aligning mold 6, which is conducive to the rapid assembly of the magnetic ring.

[0047] In one embodiment of this application, the end of the first baffle 33 facing the storage tank 36 is provided with a guide portion 34, and the thickness of the guide portion 34 gradually decreases along the extension direction of the guide protrusion 32.

[0048] The first base plate 31 of the above structure is mainly used to store magnetic sheets. Therefore, the area of ​​the first base plate 31 itself is relatively large, and the first baffle 33 cannot completely surround the first base plate 31. In order to prevent materials such as magnetic sheets from being stuck by the end of the first baffle 33, the outer edge of the first baffle 33 is provided in the guide part 34. By utilizing the inclined structure of the guide part 34, the magnetic sheets can be stored in the guide groove 35 after entering the first base plate 31, which is convenient for subsequent production and processing.

[0049] In one embodiment of this application, the baffle structure 3 includes a second base plate 4 and a second baffle 41;

[0050] The second base plate 4 is connected to the fixing groove 21;

[0051] The second baffle 41 is positioned facing the entire mold 6, and the outer periphery of the second baffle 41 is connected to the outer periphery of the second base plate 4.

[0052] Unlike the first base plate 31, the second base plate 4 is only used to prevent the magnetic sheet from falling out.

[0053] In one embodiment of this application, the second baffle 41 is provided with a locking structure 5 at one end away from the aligning mold 6. The locking structure 5 includes a screw 51 and a handle 52. The end of the screw 51 is provided with an abutment block and abuts against the second baffle 41. The other end of the screw 51 is slidably connected to the storage structure 2. The handle 52 is provided with an internal thread relative to the screw 51. Under the action of the handle 52, the distance between the abutment block and the handle 52 can be increased or decreased.

[0054] One end of the screw 51 of the locking structure 5 is abutted against the stop structure 3 by a rubber pad, and the other end is rotated by a connecting piece. The handle 52 is provided with an internal thread and is connected to the screw 51. When the handle 52 is rotated, the distance between the stop structure 3 and the handle 52 can be changed with the help of the thread, so as to achieve the purpose of clamping the entire row of molds 6.

[0055] In one embodiment of this application, the workbench 1 is provided with an operation panel and is electrically connected to a start switch.

[0056] The workbench 1 can be configured with vibration and lifting frequencies via the control panel, enabling rapid assembly of magnetic sheets. The start switch ensures rapid operation of the entire machine, improving the user experience.

[0057] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0058] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A wireless magnetizing ring assembly mechanism, characterized in that, include: The workbench has a lifting assembly on its top, and a base is connected to the top of the lifting assembly. The lifting assembly is used to raise or lower the left and right ends of the base and to ensure that the magnetic sheet and the entire mold are in full contact. A vibration generating mechanism, wherein the vibration generating mechanism is disposed within the base; The storage structure is connected to the vibration generating mechanism and slidably connected to the base. The storage structure has a fixing groove running through its left and right ends. Each end of the fixing groove is provided with a baffle structure. The two baffle structures are clamped together to form an installation groove. The mold row is detachably connected to the mounting slot. The mold row has multiple positioning rods protruding in an array, and a slot is formed around the outer periphery of the positioning rods. The slot is annular and a partition plate passes through it circumferentially.

2. The wireless magnetizing ring assembly mechanism according to claim 1, characterized in that, Each pair of adjacent positioning rods forms a set of reference material taking parts. Any one of the slots has an opening facing the opposite slot. The entire row of molds has a support groove on the outer periphery of the slot corresponding to the opening. The support grooves of the two opposite slots are staggered and parallel to each other.

3. The wireless magnetizing ring assembly mechanism according to claim 1, characterized in that, The material-stopping structure includes: A first base plate is connected to one end of a fixed groove, and has multiple guide protrusions arrayed on the other end of the fixed groove, with a guide groove formed between two adjacent guide protrusions. The first baffle is connected to the outer periphery of the fixed groove and surrounds one end of the first base plate. The first baffle and the first base plate together form a storage groove for filling magnetic sheets.

4. The wireless magnetizing ring assembly mechanism according to claim 3, characterized in that, The end of the first baffle facing the storage tank is provided with a guide portion, and the thickness of the guide portion gradually decreases along the extension direction of the guide protrusion.

5. The wireless magnetizing ring assembly mechanism according to claim 1, characterized in that, The material-stopping structure includes: The second base plate is connected to the fixing groove; The second baffle is positioned facing the entire mold row, and the outer periphery of the second baffle is connected to the outer periphery of the second base plate.

6. The wireless magnetizing ring assembly mechanism according to claim 5, characterized in that, The second baffle has a locking structure at one end away from the mold row. The locking structure includes a screw and a handle. The end of the screw has an abutment block and abuts against the second baffle. The other end of the screw is slidably connected to the storage structure. The handle has an internal thread relative to the screw. Under the action of the handle, the distance between the abutment block and the handle can be increased or decreased.

7. The wireless magnetizing ring assembly mechanism according to claim 1, characterized in that, The workbench is equipped with an operation panel and is electrically connected to a start switch.