Electronic component manufacturing winding device

Abstract

The utility model discloses an electronic component manufacturing winding device, including main body, cooperation mechanism, drive mechanism and mounting mechanism, the cooperation mechanism includes first motor and lead screw, the drive mechanism includes second motor and drive belt, the mounting mechanism includes positioning member and clamp, under the mutual cooperation of above -mentioned mechanism, the device component is in longitudinal rotation's meanwhile, and the transverse movement can make the wire according to the set pitch orderly winding, avoids the coil overlapping or the gap, in addition to this, the device belt drive system can absorb part vibration, and the operation is stable, reduces the impact, and constant -speed winding avoids the line distance and ignores the loose, promotes the coil quality.

Description

Technical Field

[0001] This utility model relates to the field of electronic component manufacturing technology, specifically to a winding device for manufacturing electronic components. Background Technology

[0002] This typically refers to mechanical equipment used for automatically or semi-automatically winding wires during the production of electronic components (such as inductors, transformers, relays, coils, etc.). Below, I will explain in detail the structure, working principle, and design considerations of this device.

[0003] When using traditional devices, the coils cannot guarantee that the wires are neatly arranged, which may cause coil stacking, wire skipping, wire bridging, etc., resulting in frequent manual intervention. Operators need to repeatedly correct the winding trajectory, which reduces efficiency.

[0004] Secondly, large fluctuations in winding speed can easily lead to uneven winding, causing the motor load to fluctuate directly and be transmitted to the workpiece, increasing the risk of wire breakage.

[0005] Finally, the types of fixtures are fixed, and the entire set of tooling needs to be disassembled and reassembled every time a component is replaced, which is time-consuming and labor-intensive, has poor versatility, and can only handle a single model. Summary of the Invention

[0006] (a) Technical problems to be solved In view of the shortcomings of the prior art, this utility model provides a winding device for manufacturing electronic components to solve the technical problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a winding device for manufacturing electronic components, comprising a main body, a mating mechanism, a driving mechanism, and an mounting mechanism. The mating mechanism includes a first motor and a lead screw. The first motor is fixedly mounted on the main body, and the lead screw is fixedly connected to the first motor and rotatably connected to the main body. A sliding frame is mounted on the main body, and the sliding frame is slidably connected to the main body and matingly connected to the lead screw. A rotating rod is installed inside the sliding frame, and the rotating rod is slidably connected to the main body and rotatably connected to the sliding frame. The driving mechanism includes a second motor and a transmission belt. The second motor is fixedly mounted on the bottom of the main body, and the transmission belt is mounted on the second motor. A control component is mounted on the main body, and the control component is rotatably connected to the main body and slidably connected to the rotating rod. One end of the transmission belt is matingly connected to the control component.

[0008] Preferably, the installation mechanism includes a positioning element and a clamp. The positioning element is mounted on the rotating rod and slidably connected to the rotating rod. The clamp is mounted on the rotating rod and slidably connected to the rotating rod. A threaded sleeve is mounted on the clamp. The threaded sleeve is respectively engaged with the positioning element and rotatably connected to the clamp. The threaded sleeve is engaged with the rotating rod.

[0009] In a further preferred embodiment, the main body is provided with a pressure plate and a first limiting groove, the rotating rod is installed inside the pressure plate and is rotatably connected to the pressure plate, and the first limiting groove is slidably connected to the sliding frame to facilitate the sliding of the rotating rod.

[0010] In a further preferred embodiment, the sliding frame is provided with a first threaded hole and a first limiting block. The first threaded hole is connected to the lead screw, and the first limiting block is slidably connected to the first limiting groove, which facilitates the stable sliding of the sliding frame.

[0011] In a further preferred embodiment, a first roller is mounted on the control component, and a sliding groove is provided on the main body. The first roller is slidably connected to the sliding groove to facilitate the rotation of the control component.

[0012] In a further preferred embodiment, the control component is provided with a second limiting block, and the rotating rod is provided with a second limiting groove. The second limiting block is slidably connected to the second limiting block to facilitate the movement of the rotating rod.

[0013] In a further preferred embodiment, the threaded sleeve is provided with a second threaded hole, the rotating rod is provided with an external thread, the second threaded hole is connected to the external thread, a limiting member is installed on the clamp, a second roller is installed on the limiting member, the second roller is rotatably connected to the limiting member, and the limiting member is slidably connected to the clamp, which facilitates the clamping and fixing of the components by the clamp.

[0014] In a further preferred embodiment, the positioning member is provided with a first spring, the limiting member is provided with a second spring, and the threaded sleeve is provided with a positioning hole. One end of the first spring is fixedly connected to the rotating rod, and one end of the second spring is fixedly connected to the clamp. The positioning hole is engaged with the positioning member to facilitate the operation of the device.

[0015] (III) Beneficial Effects Compared with the prior art, the present invention provides a winding device for manufacturing electronic components, which has the following advantages: In this invention, by setting a cooperating mechanism, under the mutual cooperation of the first motor and the lead screw, the components of this device can rotate longitudinally and move laterally at the same time, so that the wires can be wound in an orderly manner according to the set pitch, avoiding coil overlap or gaps.

[0016] In this invention, by setting up a drive mechanism, the belt drive system of this device can absorb some vibration, run smoothly, reduce impact, and prevent the wire pitch from fluctuating under the cooperation of the second motor and transmission belt, thus improving the quality of the coil.

[0017] By setting up an installation mechanism, the device can quickly replace fixtures for components of different sizes or structures under the cooperation of positioning parts and clamps, reducing changeover time. Moreover, it can be compatible with multiple products by simply changing the fixtures, making it suitable for small to medium batch production of multiple varieties. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a winding device for manufacturing electronic components according to this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle; Figure 3 This is an exploded view of the drive mechanism in this utility model; Figure 4 This is an exploded view of the mating mechanism in this utility model; Figure 5 This is an exploded view of the installation mechanism in this utility model.

[0019] In the diagram: 1. Main body; 2. First motor; 3. Lead screw; 4. Sliding frame; 5. Rotating rod; 6. Second motor; 7. Transmission belt; 8. Control component; 9. Positioning component; 10. Fixture; 11. Threaded sleeve; 12. Pressure plate; 13. First limiting groove; 14. First threaded hole; 15. First limiting block; 16. First roller; 17. Sliding groove; 18. Second limiting block; 19. Second limiting groove; 20. Second threaded hole; 21. External thread; 22. Limiting component; 23. Second roller; 24. First spring; 25. Second spring; 26. Positioning hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1: Please see Figures 1-5A winding device for manufacturing electronic components includes a main body 1, a mating mechanism, a driving mechanism, and an mounting mechanism. The mating mechanism includes a first motor 2 and a lead screw 3. The first motor 2 is fixedly mounted on the main body 1, and the lead screw 3 is fixedly connected to the first motor 2 and rotatably connected to the main body 1. A sliding frame 4 is mounted on the main body 1, and the sliding frame 4 is slidably connected to the main body 1 and matingly connected to the lead screw 3. A rotating rod 5 is installed inside the sliding frame 4, and the rotating rod 5 is slidably connected to the main body 1 and rotatably connected to the sliding frame 4. The driving mechanism includes a second motor 6 and a transmission belt 7. The second motor 6 is fixedly mounted on the bottom of the main body 1, and the transmission belt 7 is mounted on the second motor 6. A control component 8 is mounted on the main body 1, and the control component 8 is rotatably connected to the main body 1 and slidably connected to the rotating rod 5. One end of the transmission belt 7 is matingly connected to the control component 8.

[0022] In this embodiment, the mating mechanism includes a first motor 2 and a lead screw 3. When in use, the first motor 2, which is mounted on the main body 1, starts to drive, so that the lead screw 3 is engaged with the first threaded hole 14 on the sliding frame 4. Subsequently, the sliding frame 4, which is rotatably connected to the rotating rod 5, is slidably connected to the first limiting block 15 and the first limiting groove 13 on the main body 1, so that the rotating rod 5 can slide on the main body 1.

[0023] In this embodiment, the driving mechanism includes a second motor 6 and a transmission belt 7. In use, the second motor 6, which is fixedly installed at the bottom of the main body 1, starts to rotate. Under the action of the transmission belt 7, the control component 8 installed on the main body 1 starts to rotate on the main body 1. The first roller 16 installed on the control component 8 slides in the sliding groove 17 of the main body 1. Then, the second limiting block 18 on the control component 8 is slidably connected to the second limiting groove 19 of the rotating rod 5, so that the rotating rod 5 can rotate stably and move on the main body 1 at the same time. This facilitates the adjustment of the position of the components while winding the wire, so that the wire is wound evenly. In this process, the rotating rod 5 slides in the pressure plate 12 on the main body 1, so that the rotating rod 5 can rotate stably.

[0024] In this embodiment, the installation mechanism includes a positioning member 9 and a clamp 10. In use, the clamp 10, which clamps and fixes the component, can be directly installed onto the rotating rod 5. At this time, the clamp 10 cooperates with the rotating rod 5. Then, the threaded sleeve 11 installed on the clamp 10 can be directly rotated so that the second threaded sleeve 11 can be connected with the external thread 21 on the rotating rod 5. Before this, the positioning member 9 can be pulled so that the positioning member 9 can slide in the rotating rod 5 and directly compress the first spring 24. After the threaded sleeve 11 is installed, the positioning member 9 is released so that the positioning member 9 can be connected with the positioning hole 26 on the threaded sleeve 11, thereby completing the connection and fixing of the clamp 10 and the rotating rod 5. When installing the component onto the clamp 10, the limiting member 22 can be directly compressed so that the limiting member 22 can slide in the clamp 10 and directly compress the second spring 25. Then, during the installation process, it slides and connects with the second roller 23. After that, the limiting member 22 resets to fix the position of the component.

[0025] Example 2: In summary, during use, firstly, the clamp 10 can be installed on the rotating rod 5. The clamp 10, which clamps and fixes the components, can be directly installed on the rotating rod 5. At this time, the clamp 10 and the rotating rod 5 cooperate. Then, the threaded sleeve 11 installed on the clamp 10 can be rotated directly, so that the second threaded sleeve 11 can cooperate with the external thread 21 on the rotating rod 5. Before this, the positioning member 9 can be pulled, so that the positioning member 9 can slide in the rotating rod 5 and directly compress the first spring 24. After the threaded sleeve 11 is installed, the clamp 10 can be released. The positioning element 9 is opened so that it engages with the positioning hole 26 on the threaded sleeve 11, thereby fixing the connection between the clamp 10 and the rotating rod 5. When installing the component onto the clamp 10, the limiting element 22 can be directly pressed, allowing it to slide within the clamp 10 and directly press the second spring 25. Subsequently, it slides with the second roller 23 during installation. Afterward, the limiting element 22 resets to fix the position of the component. When the component is installed onto the clamp 10, the external device can then be... One end of the wire is fixed to the component and cut off after the wire is wound around the component. While the component is being wound, the first motor 2, which is mounted on the main body 1, starts to drive, causing the lead screw 3 to engage with the first threaded hole 14 on the sliding frame 4. The sliding frame 4, which is rotatably connected to the rotating rod 5, then slides on the first limiting block 15 and the first limiting groove 13 on the main body 1, allowing the rotating rod 5 to slide on the main body 1. At the same time, the second motor 6, which is fixedly mounted at the bottom of the main body 1, starts to rotate. Under the action of the transmission belt 7, the control component 8, which is mounted on the main body 1, starts to rotate on the main body 1. The first roller 16 mounted on the control component 8 slides in the sliding groove 17 of the main body 1. Then, the second limiting block 18 on the control component 8 slides in the second limiting groove 19 of the rotating rod 5, allowing the rotating rod 5 to rotate stably and move on the main body 1. This facilitates the adjustment of the component's position while winding the wire, ensuring even winding of the wire. During this process, the rotating rod 5 slides in the pressure plate 12 on the main body 1, allowing the rotating rod 5 to rotate stably.

[0026] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A winding device for manufacturing electronic components, comprising a main body (1), a mating mechanism, a driving mechanism, and an mounting mechanism, characterized in that, The cooperating mechanism includes a first motor (2) and a lead screw (3). The first motor (2) is fixedly installed on the main body (1). The lead screw (3) is fixedly connected to the first motor (2) and rotatably connected to the main body (1). A sliding frame (4) is installed on the main body (1). The sliding frame (4) is slidably connected to the main body (1) and rotatably connected to the lead screw (3). A rotating rod (5) is installed inside the sliding frame (4). The rotating rod (5) is slidably connected to the main body (1) and rotatably connected to the sliding frame (4). The driving mechanism includes a second motor (6) and a transmission belt (7). The second motor (6) is fixedly installed at the bottom of the main body (1). The transmission belt (7) is installed on the second motor (6). A control component (8) is installed on the main body (1). The control component (8) is rotatably connected to the main body (1) and slidably connected to the rotating rod (5). One end of the transmission belt (7) is rotatably connected to the control component (8).

2. The winding apparatus for manufacturing electronic components according to claim 1, characterized in that: The installation mechanism includes a positioning element (9) and a clamp (10). The positioning element (9) is mounted on the rotating rod (5) and slidably connected to the rotating rod (5). The clamp (10) is mounted on the rotating rod (5) and slidably connected to the rotating rod (5). A threaded sleeve (11) is mounted on the clamp (10). The threaded sleeve (11) is respectively connected to the positioning element (9) and rotatably connected to the clamp (10). The threaded sleeve (11) is connected to the rotating rod (5).

3. The winding apparatus for manufacturing electronic components according to claim 2, characterized in that: The main body (1) is provided with a pressure plate (12) and a first limiting groove (13). The rotating rod (5) is installed inside the pressure plate (12) and is rotatably connected to the pressure plate (12). The first limiting groove (13) is slidably connected to the sliding frame (4).

4. The winding apparatus for manufacturing electronic components according to claim 3, characterized in that: The sliding frame (4) is provided with a first threaded hole (14) and a first limiting block (15). The first threaded hole (14) is connected to the lead screw (3), and the first limiting block (15) is slidably connected to the first limiting groove (13).

5. The winding apparatus for manufacturing electronic components according to claim 1, characterized in that: The control component (8) is equipped with a first roller (16), and the main body (1) is provided with a sliding groove (17). The first roller (16) is slidably connected to the sliding groove (17).

6. The winding apparatus for manufacturing electronic components according to claim 5, characterized in that: The control component (8) is provided with a second limiting block (18), and the rotating rod (5) is provided with a second limiting groove (19). The second limiting block (18) and the second limiting groove (19) are slidably connected.

7. The winding apparatus for manufacturing electronic components according to claim 2, characterized in that: The threaded sleeve (11) is provided with a second threaded hole (20), the rotating rod (5) is provided with an external thread (21), the second threaded hole (20) and the external thread (21) are connected in a fit, the clamp (10) is equipped with a limiting member (22), the limiting member (22) is equipped with a second roller (23), the second roller (23) is rotatably connected to the limiting member (22), and the limiting member (22) is slidably connected to the clamp (10).

8. The winding apparatus for manufacturing electronic components according to claim 7, characterized in that: The positioning component (9) is provided with a first spring (24), the limiting component (22) is provided with a second spring (25), the threaded sleeve (11) is provided with a positioning hole (26), one end of the first spring (24) is fixedly connected to the rotating rod (5), one end of the second spring (25) is fixedly connected to the clamp (10), and the positioning hole (26) is connected to the positioning component (9).

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