Coil terminal soldering and riveting flow line carrier

CN224803755UActive Publication Date: 2026-09-25KUNSHAN HEBOXINCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202521840018.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-25
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

然而,人工手动焊接铆压模式存在明显技术缺陷:一方面,人工手动定位,操作劳动强度大,单工序作业效率低下,难以满足规模化生产需求,且操作人员直接接触焊接与铆压设备,存在较高的机械伤害与烫伤等安全风险;另一方面,由于线圈端子需进行铆压,人工操作易因视觉判断偏差或操作失误导致铆压错误,造成产品质量一致性差,增加不良品率与生产成本,因此,本实用新型提出线圈端子焊接铆压流线载具以解决现有技术中存在的问题

Benefits of technology

1、本实用新型通过定位工位承载线圈端子组,通过线圈端子定位组定位线圈端子组的前端端子,通过限位端块限位线圈端子组的后端端子,通过限位侧组件限位所述线圈端子组的线圈,定位后底板可以满足上下搬运,以方便后续的铆钉装配和铆压,减少了人力劳动和安全风险。

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Abstract

The utility model provides a coil terminal welds rivet pressure streamline carrier relates to electric power component processing technical field, including bottom plate and coil terminal positioning group, the both sides of bottom plate top all is equipped with the high -limit post, and high -limit post equidistance is equipped with many groups, the top of bottom plate is equipped with the positioning station, and positioning station is used for positioning coil terminal group, coil terminal positioning group is located in the front side of positioning station, and coil terminal positioning group is used for positioning the front end terminal of coil terminal group, the rear side of positioning station is equipped with the limit end block, the utility model discloses through the positioning station bearing coil terminal group, through coil terminal positioning group positioning coil terminal group's front end terminal, through limit end block limit coil terminal group's rear end terminal, through limit side subassembly limit the coil of coil terminal group, the bottom plate after positioning can satisfy up and down handling, to facilitate the rivet assembly and rivet pressure of subsequent, has reduced the manual labour and safety risk.
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Description

Technical Field

[0001] This utility model relates to the field of power component processing technology, and in particular to a streamline carrier for welding and riveting coil terminals. Background Technology

[0002] In the manufacturing process of coil terminals, welding and riveting are key steps, and currently, the industry mostly uses manual operation to complete these processing steps. Operators need to manually position the coil terminals and perform welding and riveting operations in sequence to achieve the connection and fixation of the terminals with related components; However, the manual welding and riveting mode has obvious technical defects: on the one hand, manual positioning is labor-intensive, the efficiency of single-process operation is low, it is difficult to meet the needs of large-scale production, and the operators have direct contact with the welding and riveting equipment, which poses a high risk of mechanical injury and burns; on the other hand, since the coil terminals need to be riveted, manual operation is prone to riveting errors due to visual judgment deviations or operational mistakes, resulting in poor product quality consistency, increasing the defect rate and production costs. Therefore, this utility model proposes a streamlined carrier for welding and riveting coil terminals to solve the problems existing in the prior art. Utility Model Content

[0003] To address the aforementioned issues, this utility model proposes a streamlined carrier for welding and riveting coil terminals. This carrier supports coil terminal assemblies at positioning stations, positions the front terminals of the coil terminal assemblies using coil terminal positioning groups, limits the rear terminals of the coil terminal assemblies using limiting end blocks, and limits the coils of the coil terminal assemblies using limiting side components. After positioning, the base plate can accommodate vertical transport, facilitating subsequent riveting assembly and riveting, and reducing manual labor and safety risks.

[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a coil terminal welding and riveting streamline carrier, including a base plate and a coil terminal positioning group, wherein height limiting columns are provided on both sides of the top of the base plate, and multiple sets of height limiting columns are provided at equal intervals, and a positioning station is provided above the base plate, and the positioning station is used to position the coil terminal group; The coil terminal positioning group is located on the front side of the positioning station and is used to position the front end terminal of the coil terminal group. The rear side of the positioning station is provided with a limiting end block and is used to limit the rear end terminal of the coil terminal group. The end of the positioning station is provided with a limiting side component and is used to limit the coil of the coil terminal group.

[0005] A further improvement is that the limiting side assembly includes a first coil limiting block and a second coil limiting block, the first coil limiting block and the second coil limiting block are respectively located at both ends of the positioning station, and the first coil limiting block and the second coil limiting block are used to limit the coil of the coil terminal group.

[0006] A further improvement is that a slot is provided on the rear side of the positioning station, and the slot is used to insert a limiting end block, which is a straight line, a positive L-shape, or a negative L-shape.

[0007] A further improvement is that the coil terminal positioning group includes a positioning base and a terminal positioning block, the terminal positioning block is located above the positioning base, and the terminal positioning block is adapted to the front end terminal of the coil terminal group.

[0008] A further improvement is that a support block is provided on one side of the positioning base. The support block can be thick or thin. The support block is provided with a rivet groove, and a rivet limiting slider is movably provided in the rivet groove. The lower end of the rivet limiting slider is connected to an unlocking rod, and the lower end of the unlocking rod extends out of the positioning base and the base plate.

[0009] A further improvement is that: the front side of the positioning station is provided with an installation groove, and the bottom of the positioning base is provided with an installation block, and the installation block is assembled and adapted with the installation groove.

[0010] The beneficial effects of this utility model are as follows: 1. This utility model uses a positioning station to support the coil terminal group, a coil terminal positioning group to position the front end of the coil terminal group, a limiting end block to limit the rear end of the coil terminal group, and a limiting side component to limit the coil of the coil terminal group. After positioning, the base plate can be moved up and down to facilitate subsequent riveting assembly and riveting, reducing manual labor and safety risks.

[0011] 2. During riveting, the base plate is transported to the lower die support plate of the riveting equipment. The lower die support plate has a groove for the unlocking rod to pass through. Before riveting, the rivet limiting slider is lowered, and the rivet is installed into the rivet groove. When the mold applies pressure, after the base plate and the lower die support plate are pressed down into place, the unlocking rod is pressed by the bottom lower die anchor rod, causing the rivet limiting slider to rise and lift the rivet, thereby performing riveting and ensuring quality.

[0012] 3. The coil terminal positioning assembly of this utility model can be assembled and adapted by mounting blocks and mounting slots, thereby being compatible with a variety of materials, realizing the replacement of various specifications, saving investment costs, and improving the utilization rate of equipment. Attached Figure Description

[0013] Figure 1 This is the front view of the present invention; Figure 2This is a schematic diagram of the first type of coil terminal positioning group of this utility model; Figure 3 This is a schematic diagram of the second type of coil terminal positioning group of this utility model; Figure 4 This is a schematic diagram of the third type of coil terminal positioning group of this utility model; Figure 5 This is a schematic diagram of the fourth type of coil terminal positioning group of this utility model.

[0014] The components include: 1. Base plate; 2. Height limit post; 3. Coil terminal positioning group; 4. Limiting end block; 5. First coil limiting block; 6. Second coil limiting block; 7. Coil terminal group; 8. Slot; 9. Positioning base; 10. Terminal positioning block; 11. Unlocking rod; 12. Rivet limiting slider; 13. Mounting block. Detailed Implementation

[0015] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0016] Example 1 according to Figure 1 , 2 As shown in Figures 3, 4, and 5, this embodiment proposes a streamlined carrier for welding and riveting coil terminals, including a base plate 1 and a coil terminal positioning group 3. Height limiting posts 2 are provided on both sides of the top of the base plate 1, and multiple sets of height limiting posts 2 are provided at equal intervals. A positioning station is provided above the base plate 1, and the positioning station is used to position the coil terminal group 7. The height limiting posts 2 are used to limit the pressing height of the mold during the riveting process to avoid damaging the product. The coil terminal positioning group 3 is located at the front of the positioning station and is used to position the front end terminal of the coil terminal group 7. A limiting end block 4 is provided at the rear of the positioning station and is used to limit the rear end terminal of the coil terminal group 7. A limiting side component is provided at the end of the positioning station and is used to limit the coil of the coil terminal group 7. In use, the positioning station carries the coil terminal group 7, the coil terminal positioning group 3 positions the front end terminal of the coil terminal group 7, the limiting end block 4 limits the rear end terminal of the coil terminal group 7, and the limiting side component limits the coil of the coil terminal group 7. After positioning, the base plate 1 can be moved up and down to facilitate subsequent riveting assembly and riveting, reducing manual labor and safety risks.

[0017] The limiting side assembly includes a first coil limiting block 5 and a second coil limiting block 6, which are located at opposite ends of the positioning station. The first coil limiting block 5 and the second coil limiting block 6 are used to limit the coil of the coil terminal group 7. This limiting of the coil terminal group 7 facilitates subsequent riveting assembly and pressing, reducing manual labor and safety risks.

[0018] The positioning station is provided with a slot 8 on the rear side, and the slot 8 is used to insert a limiting end block 4. The limiting end block 4 is in the shape of a straight line, a positive L-shape, or a negative L-shape, and is adapted to the rear end terminals of different models of coil terminal groups 7.

[0019] Example 2 according to Figure 1 , 2 As shown in Figures 3, 4, and 5, this embodiment proposes a streamlined carrier for welding and riveting coil terminals, including a base plate 1 and a coil terminal positioning group 3. The base plate 1 has height limiting columns 2 on both sides of its top, and multiple groups of height limiting columns 2 are provided at equal intervals. A positioning station is provided above the base plate 1, and the positioning station is used to position the coil terminal group 7. The coil terminal positioning group 3 is located at the front of the positioning station and is used to position the front end terminal of the coil terminal group 7. A limiting end block 4 is provided at the rear of the positioning station and is used to limit the rear end terminal of the coil terminal group 7. A limiting side component is provided at the end of the positioning station and is used to limit the coil of the coil terminal group 7. In use, the positioning station carries the coil terminal group 7, the coil terminal positioning group 3 positions the front end terminal of the coil terminal group 7, the limiting end block 4 limits the rear end terminal of the coil terminal group 7, and the limiting side component limits the coil of the coil terminal group 7. After positioning, the base plate 1 can be moved up and down to facilitate subsequent riveting assembly and riveting, reducing manual labor and safety risks.

[0020] The coil terminal positioning group 3 includes a positioning base 9 and a terminal positioning block 10. The terminal positioning block 10 is located above the positioning base 9 and is adapted to the front end terminal of the coil terminal group 7. A support block is provided on one side of the positioning base 9. The support block can be thick or thin and has a rivet groove. A rivet limiting slider 12 is movably installed in the rivet groove. The lower end of the rivet limiting slider 12 is connected to an unlocking rod 11, and the lower end of the unlocking rod 11 extends out of the positioning base 9 and the base plate 1. During riveting, the base plate 1 is transported to the lower die support plate of the riveting equipment. The lower die support plate has a groove for the unlocking rod to pass through. Before riveting, the rivet limiting slider 12 is lowered, and the rivet is installed into the rivet groove. When the die applies pressure, the base plate 1 and the lower die support plate are pressed down into place. The unlocking rod is pressed by the bottom lower die anchor rod, causing the rivet limiting slider 12 to rise and lift the rivet, thus performing riveting and ensuring quality.

[0021] The front side of the positioning station is provided with a mounting groove, and the bottom of the positioning base 9 is provided with a mounting block 13. The mounting block 13 is assembled and adapted with the mounting groove. The coil terminal positioning assembly 3 can be assembled and adapted with the mounting block 13 and the mounting groove, thereby being compatible with various materials and realizing the replacement of various specifications. See Figure 2 , 3 4 and 5, which saved on investment costs and improved equipment utilization.

[0022] This is a streamlined carrier for welding and riveting coil terminals. The coil terminal group 7 is supported by a positioning station, the front terminal of the coil terminal group 7 is positioned by a coil terminal positioning group 3, the rear terminal of the coil terminal group 7 is limited by a limiting end block 4, and the coil of the coil terminal group 7 is limited by a limiting side assembly. After positioning, the base plate 1 can be moved up and down to facilitate subsequent riveting assembly and riveting, reducing manual labor and safety risks. During riveting, the base plate 1 is moved onto the lower mold support plate of the riveting equipment. The lower mold support plate has a groove for the unlocking rod to pass through. Before riveting, the rivet limiting slider 12 descends, and the rivet is installed into the rivet groove. When the mold applies pressure, the base plate 1 and the lower mold support plate descend under pressure, and the unlocking rod is pressed by the bottom lower mold anchor rod, causing the rivet limiting slider 12 to rise, lifting the rivet for riveting, thus ensuring quality. Simultaneously, the coil terminal positioning group 3 can be assembled and adapted with the mounting slot through the mounting block 13, thus being compatible with various materials and allowing for multiple specification changes, saving investment costs and improving equipment utilization.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A streamlined carrier for welding and riveting coil terminals, comprising a base plate (1) and a coil terminal positioning assembly (3), characterized in that: The bottom plate (1) has height limiting columns (2) on both sides of the top, and multiple sets of height limiting columns (2) are provided at equal intervals. The bottom plate (1) has a positioning station above it, and the positioning station is used to position the coil terminal group (7). The coil terminal positioning group (3) is located on the front side of the positioning station, and the coil terminal positioning group (3) is used to position the front end terminal of the coil terminal group (7). The rear side of the positioning station is provided with a limiting end block (4), and the limiting end block (4) is used to limit the rear end terminal of the coil terminal group (7). The end of the positioning station is provided with a limiting side component, and the limiting side component is used to limit the coil of the coil terminal group (7). The limiting side assembly includes a first coil limiting block (5) and a second coil limiting block (6). The first coil limiting block (5) and the second coil limiting block (6) are located at both ends of the positioning station, and the first coil limiting block (5) and the second coil limiting block (6) are used to limit the coil of the coil terminal group (7). The rear side of the positioning station is provided with a slot (8), and the slot (8) is used to insert a limiting end block (4). The limiting end block (4) is in the shape of a straight line, a positive L-shape, or a negative L-shape. The coil terminal positioning group (3) includes a positioning base (9) and a terminal positioning block (10). The terminal positioning block (10) is located on the positioning base. Above the base (9), the terminal positioning block (10) is adapted to the front end terminal of the coil terminal group (7). A support block is provided on the lower side of one side of the positioning base (9). The support block is thick or thin. A rivet groove is provided on the support block, and a rivet limiting slider (12) is movably provided in the rivet groove. An unlocking rod (11) is connected to the lower end of the rivet limiting slider (12), and the lower end of the unlocking rod (11) extends out of the positioning base (9) and the base plate (1). An installation groove is provided on the front side of the positioning station. An installation block (13) is provided at the bottom of the positioning base (9). The installation block (13) is assembled and adapted with the installation groove.