A plastic relay part with a frame and a base integrally formed
Patent Information
- Application Number
- CN202522345840.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]多数继电器的骨架与基座采用分体式设计,需通过卡扣、粘接或螺丝固定等后续装配工序组合,不仅增加了生产工序复杂度,还易因装配误差导致骨架与基座的偏差,进而降低继电器动作可靠性
本申请通过采用柱体、头部座组成的骨架与基座一体成型结构,省去了分体式结构的装配工序,从根本上消除了装配误差,保证了关键结构的精度,同时简化了生产流程,减少了生产环节,显著提升了生产效率。
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Figure CN224803850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of relays, specifically to a relay plastic part in which the frame and base are integrally formed. Background Technology
[0002] A relay mainly consists of two mechanisms: a drive mechanism and a load mechanism. The drive mechanism is primarily the relay's coil magnetic circuit, composed of a plastic frame, enameled wire, and lead wires. The frame's function is to allow the enameled wire to be wound circumferentially around it in a specific number of turns, forming a hollow cylinder. The two lead wires are fixed to the frame on the left and right sides, used to bring out the beginning and end of the enameled wire, forming a circuit. This structure is called the coil, and it is an important component of the relay coil magnetic circuit, as well as the mechanism that provides the driving force to the relay. The drive mechanism and the load mechanism are assembled at both ends of a plastic base and connected by a plastic push rod.
[0003] Most relays have a separate frame and base design, which requires subsequent assembly processes such as snap-fitting, gluing, or screw fixing. This not only increases the complexity of the production process, but also makes it easy for the frame and base to deviate due to assembly errors, thereby reducing the reliability of relay operation. Summary of the Invention
[0004] The purpose of this utility model is to provide a relay plastic part in which the frame and base are integrally formed, so as to overcome the above-mentioned defects in the prior art.
[0005] A relay plastic part with an integrally molded frame and base includes a base, a column, and a head seat. The column is a hollow structure and is disposed on the base. The head seat is used to install an armature and a compression spring and is disposed on the top of the column. The head seat has a socket hole coaxial with the column for installing an iron core. The base has a mounting hole 1 for installing a yoke below the head seat. One end of the base has symmetrical mounting holes 2 for installing lead pins. The other end of the base has mounting holes 3 for installing a moving spring and 4 for installing a stationary spring.
[0006] Preferably, the head seat is provided with symmetrical limiting plates on both sides, and each limiting plate is provided with a limiting groove for the insertion of the folded edge on the compression spring.
[0007] Preferably, the cross-section of the mounting hole is an "L" shaped structure.
[0008] Preferably, the mounting hole three includes a main groove for a moving spring, which is provided on the base and has a moving spring through hole on one side of its bottom wall. A secondary groove for a moving spring is provided on the other side of the main groove for a moving spring, and a bottom groove for a moving spring that communicates with the moving spring through hole is provided on the bottom wall of the main groove for a moving spring.
[0009] Preferably, the mounting hole four includes a main groove for a stationary spring and a through hole for a stationary spring. The main groove for a stationary spring is disposed on the base, and a through hole for a stationary spring is provided at one end of the bottom wall of the main groove for a stationary spring.
[0010] Preferably, the base has symmetrical weight-reducing holes on both sides of the column.
[0011] Preferably, the base has symmetrical protrusions on both sides.
[0012] The beneficial effects achieved by this utility model are as follows: This application adopts an integrated structure of the frame and base, consisting of a column and a head seat, which eliminates the assembly process of the split structure, fundamentally eliminates assembly errors, ensures the accuracy of key structures, simplifies the production process, reduces production steps, and significantly improves production efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model after the components are installed.
[0014] Figure 2 This is a schematic diagram of the bottom structure after the components of this utility model are installed.
[0015] Figure 3 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 4 This is a schematic diagram of the overall top structure of this utility model.
[0017] Figure 5 This is a schematic diagram of the overall bottom structure of this utility model.
[0018] In the diagram, 1. Base; 11. Mounting Hole 1; 12. Mounting Hole 2; 13. Mounting Hole 3; 131. Main Groove of Moving Spring; 132. Through Hole of Moving Spring; 133. Secondary Groove of Moving Spring; 134. Bottom Groove of Moving Spring; 14. Mounting Hole 4; 141. Main Groove of Stationary Spring; 142. Through Hole of Stationary Spring; 15. Weight Reduction Hole; 16. Protrusion; 2. Column; 3. Head Seat; 31. Insertion Hole; 32. Limiting Plate; 33. Limiting Groove; 4. Armature; 5. Compression Spring; 6. Iron Core; 7. Yoke; 8. Lead Wire; 9. Moving Spring; 10. Stationary Spring. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.
[0021] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] like Figure 1-5 As shown, this utility model provides a relay plastic part with the frame and base 1 integrally formed, including base 1, column 2 and head seat 3. The column 2 is a hollow structure and is set on base 1. The base 1 is provided with weight reduction holes 15 on both sides of column 2 to reduce the overall weight and material usage, and reduce production costs. In addition, the base 1 has symmetrical protrusions 16 on both sides. The head seat 3 is used to install the armature 4 and the compression spring 5 and is located on the top of the column 2. The head seat 3 has an insertion hole 31 that is coaxially arranged with the column 2 and used to install the iron core 6. The head seat 3 has symmetrical limiting plates 32 on both sides. Each limiting plate 32 has a limiting groove 33 for inserting the folded edge of the compression spring 5. The limiting groove 33 can precisely limit the folded edge of the compression spring 5. In addition, the base 1 has a mounting hole 11 for mounting the yoke 7 below the head seat 3. The cross-section of the mounting hole 11 is an "L" shaped structure, which is adapted to the structural shape of the yoke 7, so as to realize the limiting of the yoke 7 and prevent the yoke 7 from moving after installation. One end of the base 1 is symmetrically provided with mounting holes 12 for mounting lead pins 8; However, the other end of the base 1 is provided with mounting hole three 13 for mounting the moving spring 9 and mounting hole four 14 for mounting the stationary spring 10. Mounting hole three 13 includes a moving spring main groove 131. The moving spring main groove 131 is provided on the base 1 and a moving spring through hole 132 is provided on one side of the bottom wall. A moving spring auxiliary groove 133 is provided on the other side of the moving spring main groove 131. A moving spring bottom groove 134 communicating with the moving spring through hole 132 is provided on the bottom wall of the moving spring main groove 131. The mounting hole three 13 cooperates with the moving spring 9 to limit the moving spring 9 and prevent the moving spring 9 from shifting. In addition, the mounting hole 14 includes a main groove 141 for a stationary spring and a through hole 142 for a stationary spring. The main groove 141 for a stationary spring is provided on the base 1. One end of the bottom wall of the main groove 141 for a stationary spring is provided with a through hole 142 for a stationary spring. The mounting hole 14 for a stationary spring is engaged with the stationary spring 10 to limit the stationary spring 10 and prevent the stationary spring 10 from shifting.
[0023] In summary, this application, by adopting an integrally formed structure of the frame consisting of column 2 and head seat 3 and base 1, eliminates the assembly process of the split structure, fundamentally eliminates assembly errors, ensures the accuracy of key structures, simplifies the production process, reduces production links, and significantly improves production efficiency.
[0024] The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A relay plastic part with a frame and base integrally molded, characterized in that: The device includes a base (1), a column (2), and a head seat (3). The column (2) is a hollow structure and is located on the base (1). The head seat (3) is used to install an armature (4) and a compression spring (5) and is located on the top of the column (2). The head seat (3) has an insertion hole (31) that is coaxial with the column (2) and is used to install an iron core (6). The base (1) has a mounting hole (11) for installing a yoke (7) below the head seat (3). One end of the base (1) has a mounting hole (12) for installing a lead wire (8) symmetrically arranged. The other end of the base (1) has a mounting hole (13) for installing a moving spring (9) and a mounting hole (14) for installing a stationary spring (10).
2. The relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The head seat (3) is provided with symmetrical limiting plates (32) on both sides, and each limiting plate (32) is provided with a limiting groove (33) for inserting the folded edge on the compression spring (5).
3. A relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The cross-section of the mounting hole (11) is an "L" shaped structure.
4. A relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The mounting hole three (13) includes a main groove (131) for a moving spring. The main groove (131) is located on the base (1) and has a moving spring through hole (132) on one side of its bottom wall. The other side of the main groove (131) has a secondary groove (133) for a moving spring. The bottom wall of the main groove (131) has a bottom groove (134) for a moving spring that connects to the moving spring through hole (132).
5. A relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The mounting hole four (14) includes a static spring main groove (141) and a static spring through hole (142). The static spring main groove (141) is provided on the base (1), and a static spring through hole (142) is provided at one end of the bottom wall of the static spring main groove (141).
6. A relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The base (1) has symmetrical weight-reducing holes (15) on both sides of the column (2).
7. A relay plastic part with an integrally formed frame and base according to claim 1, characterized in that: The base (1) has symmetrical protrusions (16) on both sides.