Split type top-mounted air outlet heat dissipation energy storage system

CN224803969UActive Publication Date: 2026-09-25YUANHE INTELLIGENT MANUFACTURING (SHANDONG) ENERGY CO LTD
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Patent Information

Application Number
CN202522350561.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-09-25
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0002]近些年,储能技术在不同行业快速发展,单机功率密度越来越高,充放电倍率越来越快,在1C的充放电倍率下,系统2.5MWh,目前行业主流单台集装箱使用单台60KW集中式液冷机组进行散热,因为受到尺寸和制冷量的限制,无法完全满足国内及出口的需求

Benefits of technology

[0016]本实用新型通过设置液冷器进行拆分成多台不同功率的小液冷机组,经过充分合理布置,每个液冷机组对应一个电池组件,针对不同功率段的储能系统,单台集装箱可以兼容多种不同充放电倍率的设计方案,并且可以相互组合,从而在单台液冷机组发生故障退出后,不影响其他各簇储能系统工作投运。

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Abstract

The utility model discloses a kind of split type top-mounted air outlet heat dissipation energy storage systems, it is related to electrochemical energy storage technical field. The inside of including box is divided into two containing cavities of upper and lower, the containing cavity of upper layer is top cooling system bin, the containing cavity of lower layer is electrical bin, the inside of electrical bin is divided into two containing cavities of left and right, left containing cavity is battery bin, right containing cavity is electrical control bin;Battery assembly is provided with multiple groups, multiple groups of battery assembly are sequentially arranged in battery along horizontal direction, liquid cooling device is set in top cooling system bin, and liquid cooling device includes multiple liquid cooling units, and multiple liquid cooling units are sequentially arranged in top cooling system bin along horizontal direction, and each liquid cooling unit corresponds and connects one battery assembly, the top of top cooling system bin is provided with air outlet, and air outlet is connected with the exhaust port of liquid cooling unit;Control component is set in electrical control bin, and control component is electrically connected with battery assembly.
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Description

Technical Field

[0001] This utility model relates to the field of electrochemical energy storage technology, specifically to a split-type top-mounted air outlet heat dissipation energy storage system. Background Technology

[0002] In recent years, energy storage technology has developed rapidly in various industries, with increasing single-unit power density and faster charge and discharge rates. At a charge and discharge rate of 1C, the system has a capacity of 2.5MWh. Currently, the mainstream single container in the industry uses a single 60KW centralized liquid cooling unit for heat dissipation. However, due to limitations in size and cooling capacity, it cannot fully meet the needs of domestic and export markets.

[0003] Existing energy storage systems suffer from uneven and large temperature differences at the cluster level, and maintenance is inconvenient. When a single lithium iron phosphate pack or unit fails, the entire system coolant must be drained before maintenance can be performed. Utility Model Content

[0004] Therefore, this utility model provides a split-type top-mounted air outlet heat dissipation and energy storage system to solve the problems existing in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A split-type top-mounted air outlet heat dissipation and energy storage system includes:

[0007] The housing is internally divided into upper and lower compartments. The upper compartment is the top cooling system compartment, and the lower compartment is the electrical compartment. The electrical compartment is internally divided into left and right compartments. The left compartment is the battery compartment, and the right compartment is the electrical control compartment.

[0008] A battery assembly, wherein multiple sets of the battery assembly are arranged sequentially in a horizontal direction within the battery;

[0009] A liquid cooler is provided in the top cooling system compartment, and the liquid cooler includes multiple liquid cooling units, which are arranged in sequence in the horizontal direction in the top cooling system compartment. Each liquid cooling unit corresponds to and is connected to a battery module. An air outlet is provided at the top of the top cooling system compartment, and the air outlet is connected to the exhaust port of the liquid cooling unit.

[0010] A control component is located within the electrical control compartment and is electrically connected to the battery assembly.

[0011] Optionally, the battery assembly includes a high-voltage box and a lithium iron phosphate battery pack. The battery compartment is equipped with liquid cooling pipes, and there are multiple liquid cooling pipes, each corresponding to a lithium iron phosphate battery pack. The liquid cooling pipes are connected to the liquid cooling unit through stainless steel pipes in the box.

[0012] Optionally, the control system includes an AC power distribution cabinet, a DC combiner cabinet, and a fire-fighting gas spraying system.

[0013] Optionally, the front side of the enclosure is provided with a door, and there are multiple doors. Each door corresponds to a battery assembly. One door is equipped with a dehumidifying air conditioner, and another door is equipped with a fire-fighting ventilation system.

[0014] Optionally, each of the liquid cooling units is equipped with an exhaust duct assembly on top, and the exhaust port of the liquid cooling unit is connected to the air outlet of the top cooling system compartment through the exhaust duct assembly.

[0015] This utility model has at least the following beneficial effects:

[0016] This invention uses liquid coolers to divide the system into multiple small liquid cooler units with different power ratings. With proper and reasonable arrangement, each liquid cooler unit corresponds to a battery module. For energy storage systems with different power ranges, a single container can be compatible with various design schemes with different charge and discharge rates and can be combined with each other. Therefore, if a single liquid cooler unit fails and goes out of service, it will not affect the operation of other energy storage clusters. Attached Figure Description

[0017] To more clearly illustrate the prior art and the present invention, the accompanying drawings used in the description of the prior art and the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other drawings from the provided drawings without any creative effort.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which this utility model can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0019] Figure 1 This is a first-view structural diagram of an embodiment of the present invention;

[0020] Figure 2 This is a second-view structural schematic diagram of an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the internal device structure from a second perspective of one embodiment of the present invention;

[0022] Figure 4 This is a third-view structural diagram of an embodiment of the present invention;

[0023] Figure 5 This is a schematic diagram of the internal device structure from a fourth perspective of one embodiment of the present invention.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Enclosure; 2. Top cooling system compartment; 3. Battery compartment; 4. Electrical control compartment; 5. Fire ventilation system; 6. Dehumidifier; 7. Liquid chiller unit; 8. Liquid cooling piping; 9. High voltage box; 10. Lithium iron phosphate battery pack; 11. Top exhaust duct; 12. AC distribution cabinet; 13. DC combiner cabinet; 14. Fire gas spraying system. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0027] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. The terms "first," "second," "third," "fourth," etc. (if present), in the specification, claims, and accompanying drawings of this utility model are intended to distinguish the objects they refer to. For schemes with a sequential flow, this terminology need not be interpreted as describing a specific order or sequence; for schemes with device structures, this terminology does not distinguish between matters of importance or positional relationships.

[0028] Furthermore, the terms “comprising,” “having,” and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are expressly listed, but may also include other steps or units that are not expressly listed but are inherent to these processes, methods, products, or devices, or steps or units added based on further optimizations of the inventive concept.

[0029] like Figures 1-5 As shown, this utility model discloses a split-type top-mounted air outlet heat dissipation and energy storage system, comprising:

[0030] The housing 1 is internally divided into two accommodating chambers, the upper accommodating chamber being the top cooling system compartment 2, and the lower accommodating chamber being the electrical compartment. The electrical compartment is internally divided into two accommodating chambers, the left accommodating chamber being the battery compartment 3, and the right accommodating chamber being the electrical control compartment 4.

[0031] A battery assembly, wherein multiple sets of the battery assembly are arranged sequentially in a horizontal direction within the battery;

[0032] A liquid cooler is provided in the top cooling system compartment 2, and the liquid cooler includes multiple liquid cooling units 7, which are arranged in sequence in the horizontal direction in the top cooling system compartment 2. Each liquid cooling unit 7 corresponds to and is connected to a battery assembly. The top of the top cooling system compartment 2 is provided with an air outlet, which is connected to the exhaust port of the liquid cooling unit 7.

[0033] A control component is located inside the electrical control compartment 4 and is electrically connected to the battery assembly.

[0034] The aforementioned housing 1 is internally divided into two accommodating chambers, upper and lower, by a partition. The upper chamber is the top cooling system chamber 2, and the lower chamber is further divided into two accommodating chambers, left and right, with the battery chamber 3 on the left and the electrical control chamber 4 on the right. The specific dimensions of the top cooling system chamber 2, battery chamber 3, and electrical control chamber 4 are set according to the dimensions of the liquid cooling unit 7, battery pack, and control system.

[0035] Multiple sets of battery modules are arranged in the battery compartment 3, spaced apart in a horizontal direction. The spacing between the battery modules facilitates the design of the piping. A liquid cooler is installed in the top cooling system compartment 2. The liquid cooler includes multiple small liquid cooling units 7. The number of liquid cooling units 7 is the same as the number of battery modules. One liquid cooling unit 7 is installed above each battery module. The liquid cooling pipes 8 on the battery modules are connected to the liquid cooling units 7 through stainless steel pipes inside the housing 1.

[0036] The battery assembly includes a high-voltage box 9 and a lithium iron phosphate battery pack 10. A liquid cooling pipe 8 is provided in the battery compartment 3. There are multiple liquid cooling pipes 8, and each liquid cooling pipe 8 corresponds to a lithium iron phosphate battery pack 10. The liquid cooling pipes 8 are connected to the liquid cooling unit 7 through stainless steel pipes in the housing 1.

[0037] The battery compartment 3 houses its liquid cooling pipes 8, high-voltage box 9, and lithium iron phosphate battery pack 10. The liquid cooling pipes 8 are connected to the liquid cooling unit 7 through stainless steel pipes in the enclosure. The high-voltage box 9 is installed at the bottom of the lithium iron phosphate battery pack 10. The battery compartment 3 door panel is equipped with a dehumidifying air conditioner 6 and a fire-fighting air intake and exhaust system 5. The electrical control compartment 4 houses an AC distribution cabinet 12, a DC combiner cabinet 13, and a fire-fighting gas spray system 14. The liquid cooling unit 7 is installed in the top cooling system compartment 2, and each liquid cooling unit 7 has a top exhaust duct assembly 11 installed on its top.

[0038] The control system includes an AC power distribution cabinet 12, a DC combiner cabinet 13, and a fire-fighting gas spraying system 14.

[0039] The front side of the housing 1 is provided with a compartment door, and there are multiple compartment doors. Each compartment door corresponds to a battery component. One compartment door is equipped with a dehumidifying air conditioner 6, and another compartment door is equipped with a fire-fighting air intake and exhaust system 5.

[0040] Each of the liquid cooling units 7 is equipped with an exhaust duct assembly on its top, and the exhaust port of the liquid cooling unit 7 is connected to the air outlet of the top cooling system compartment 2 through the exhaust duct assembly.

[0041] The aforementioned exhaust duct assembly is a sheet metal structure installed around the exhaust port of the liquid chiller 7. The sheet metal structure connects the exhaust port and the outlet of the liquid chiller 7 to prevent cross-flow of air back to the inlet of the liquid chiller.

[0042] In the structural design of this utility model, redundancy can be incorporated while still meeting the system's cooling capacity requirements, allowing for future customer needs to be pre-planned within the container. The single high-power, high-flow liquid-cooled unit 7 is broken down into multiple smaller units of varying power. Through thorough and rational arrangement, a single container can accommodate various design schemes with different charge / discharge rates for energy storage systems of different power ranges. The liquid-cooled unit 7 can be universally configured with a cooling capacity of 4-8kW and can be combined with other units.

[0043] Multiple cooling units of different power are installed on the top of the container for precise control of each cluster. The cooling system controls the temperature of each cluster pack, and adjacent cluster packs do not interfere with each other, with the temperature difference between clusters controlled within 2 degrees.

[0044] If a single liquid-cooled unit 7 fails and is taken out of service, it will not affect the operation of other energy storage clusters.

[0045] Inside the container, the liquid cooling unit 7 operates independently on the top of the container, with the air outlet direction being top-out and front-in, which provides convenient conditions for daily maintenance.

[0046] The liquid cooling unit 7 exists independently from the control and fire protection systems. During normal operation and maintenance, it is relatively independent and will not affect the system.

[0047] The modular design allows the unit to be installed on top, which, while facilitating installation, can significantly improve the space utilization of containers, reduce processing costs, and meet the needs of high-cube shipping.

[0048] The above specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments.

[0049] The technical features of the above embodiments can be combined in any way (as long as there is no contradiction in the combination of these technical features). For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described; these embodiments not explicitly written should also be considered to be within the scope of this specification.

[0050] The present invention has been described in detail above through general description and specific embodiments. It should be noted that, without departing from the concept of the present invention, various modifications and improvements can be made to these specific embodiments, all of which fall within the scope of protection of this application. Therefore, the scope of protection of this patent application should be determined by the appended claims.

Claims

1. A split-type top-mounted air outlet heat dissipation and energy storage system, characterized in that, include: The housing is internally divided into upper and lower compartments. The upper compartment is the top cooling system compartment, and the lower compartment is the electrical compartment. The electrical compartment is internally divided into left and right compartments. The left compartment is the battery compartment, and the right compartment is the electrical control compartment. A battery assembly, wherein multiple sets of the battery assembly are arranged sequentially in a horizontal direction within the battery; A liquid cooler is provided in the top cooling system compartment, and the liquid cooler includes multiple liquid cooling units, which are arranged in sequence in the horizontal direction in the top cooling system compartment. Each liquid cooling unit corresponds to and is connected to a battery module. An air outlet is provided at the top of the top cooling system compartment, and the air outlet is connected to the exhaust port of the liquid cooling unit. A control component is located within the electrical control compartment and is electrically connected to the battery assembly.

2. The split-type top-mounted air outlet heat dissipation and energy storage system according to claim 1, characterized in that: The battery assembly includes a high-voltage box and a lithium iron phosphate battery pack. The battery compartment is equipped with liquid cooling pipes. There are multiple liquid cooling pipes, and each liquid cooling pipe corresponds to a lithium iron phosphate battery pack. The liquid cooling pipes are connected to the liquid cooling unit through stainless steel pipes in the box.

3. The split-type top-mounted air outlet heat dissipation and energy storage system according to claim 1, characterized in that: The control components include an AC power distribution cabinet, a DC combiner cabinet, and a fire-fighting gas spraying system.

4. The split-type top-mounted air outlet heat dissipation and energy storage system according to claim 1, characterized in that: The front of the enclosure is provided with multiple doors, each corresponding to a battery module. One door is equipped with a dehumidifying air conditioner, and another door is equipped with a fire-fighting ventilation system.

5. A split-type top-mounted air outlet heat dissipation and energy storage system according to claim 1, characterized in that: Each of the liquid chiller units is equipped with an exhaust duct assembly on its top, and the exhaust outlet of the liquid chiller unit is connected to the air outlet of the top cooling system compartment through the exhaust duct assembly.