Anti-breaking battery bandage
Patent Information
- Application Number
- CN202522346876.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0002]蓄电池作为储能设备,广泛应用于汽车、通信、电力等领域,其安装固定需依赖绑带类配件,现有的蓄电池绑带结构单一,多为单层带状结构,长期受力易出现拉伸断裂,且绑带的固定组件稳定性不足,传统卡扣易松动
1.通过插入部与卡接部的适配卡合,确保连接稳定性。
Smart Images

Figure CN224804095U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of battery auxiliary accessories, and in particular relates to a battery strap to prevent breakage. Background Technology
[0002] As an energy storage device, batteries are widely used in automobiles, communications, power and other fields. Their installation and fixation rely on strap-type accessories. Existing battery strap structures are simple, mostly single-layer strip structures, which are prone to tensile breakage under long-term stress. In addition, the fixing components of the straps are not stable enough, and traditional buckles are prone to loosening. Utility Model Content
[0003] The purpose of this utility model is to address the aforementioned technical problems by providing a battery strap to prevent breakage, thereby solving the issues raised in the background section.
[0004] In view of this, the present invention provides a breakage-resistant battery strap, including a strap body and a fixing component between two adjacent strap bodies; The fixing components include: Connecting straps are fixedly installed on each of two adjacent strap bodies; Connecting rings are fitted on both connecting strips; A connecting plate is fixedly installed on the side of the two connecting rings away from the strap body; An insertion part is provided on a connecting plate at one end; The other end of the connecting plate has a snap-fit part that is compatible with the insertion part.
[0005] In the above technical solution, the strap body further includes: grassroots level; The first toughness layer is fixedly connected to the top of the base layer; The second toughening layer is fixedly connected to the bottom of the base layer; The first reinforcing layer is fixedly connected to the top of the first toughening layer; The second reinforcing layer is fixedly connected to the bottom of the second toughening layer; The first wear-resistant layer is fixedly connected to the top of the first reinforcing layer; The second wear-resistant layer is fixedly connected to the bottom of the second reinforcing layer.
[0006] In the above technical solution, the insertion part further includes: The plug is fixedly connected to the connecting plate at one end; Guide bump, one end of the insert is connected to an arrow-shaped guide bump; An opening groove is provided at the end of the guide protrusion; The snap-fit part includes: The locking block is hollow inside, and the guide protrusion passes through the locking block and abuts against the outer end of the locking block; The fixing plate and the locking block are fixedly connected at one end to the connecting plate at the other end by two fixing plates.
[0007] In the above technical solution, the insertion part further includes: The locking hooks are symmetrically arranged on the connecting plate at one end, where the insert block is located; The snap-fit part also includes: Hook grooves are provided at both ends of the locking block to match the locking hooks.
[0008] Furthermore, in the above technical solution, each of the two strap bodies has an installation ring at its other end.
[0009] In the above technical solution, the base layer is made of modified polypropylene material, and several glass fiber reinforcing ribs are uniformly embedded in the base layer along its length.
[0010] In the above technical solution, the thickness of the first toughness layer is the same as the thickness of the second toughness layer, and the first toughness layer and the second toughness layer are made of the same material.
[0011] In the above technical solution, the first reinforcing layer and the second reinforcing layer are both aramid fiber braided layers, and the first wear-resistant layer and the second wear-resistant layer are both polytetrafluoroethylene coatings.
[0012] The beneficial effects of this utility model are as follows: 1. The connection stability is ensured by the matching and engaging of the insertion part and the snap-fit part.
[0013] 2. The strap itself, as the core component, adopts a multi-layer composite structure to improve its anti-breakage and tear resistance.
[0014] 3. The base layer is made of modified polypropylene material, which has good rigidity and fatigue resistance. Furthermore, several glass fiber reinforcing ribs are evenly embedded in the base layer along its length to further enhance tensile and fracture resistance. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is an exploded view of this utility model; Figure 3 This is a utility model Figure 2 A magnified view of a section at point A in the middle; Figure 4 This is a cross-sectional view of the internal structure of the strap body of this utility model; The markings in the diagram are as follows: 1-Binding strap body, 2-Connecting strap, 3-Connecting ring, 4-Connecting plate, 5-Insertion part, 6-Snap-fit part, 7-Base layer, 8-First toughness layer, 9-Second toughness layer, 10-First reinforcing layer, 11-Second reinforcing layer, 12-First wear-resistant layer, 13-Second wear-resistant layer, 14-Insertion block, 15-Guide protrusion, 16-Opening groove, 17-Snap-fit block, 18-Fixing plate, 19-Snap-fit hook, 20-Hook groove, 21-Mounting ring, 22-Glass fiber reinforcing rib. Detailed Implementation
[0016] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0017] Example 1: This embodiment provides a battery anti-breakage strap, including: Strap body 1; A fixing component is provided between two adjacent strap bodies 1; The fixing components include: Connecting strap 2, a connecting strap 2 is fixedly installed on each of the two adjacent strap bodies 1; Connecting ring 3, both connecting strips 2 are fitted with connecting ring 3; Connecting plate 4, the two connecting rings 3 are fixedly installed on the side away from the strap body 1; Insertion part 5, an insertion part 5 is provided on a connecting plate 4 at one end; The other end of the connecting plate 4 is provided with a snap-fit part 6 that is adapted to the insertion part 5.
[0018] As can be seen from this embodiment, the strap body 1, as the core component, adopts a multi-layer composite structure to improve the anti-breakage and anti-tear performance of the strap body. A fixing component is provided between two adjacent strap bodies 1 to achieve a stable connection between the two strap bodies 1. The fixing component includes a connecting strap 2, a connecting ring 3, a connecting plate 4, an insertion part 5, and a snap-fit part 6. The connecting strap 2 is fixed to the ends of two adjacent strap bodies 1 to transmit the connection force. The connecting ring 3 is made of metal or high-strength plastic and is sleeved on the connecting strap 2 to prevent the connecting strap 2 from tearing under force. At the same time, it achieves a transition connection with the connecting plate 4. The connecting plate 4 is a rigid plate and is fixed to the side of the connecting ring 3 away from the strap body 1. It serves as the mounting carrier for the insertion part 5 and the snap-fit part 6. The connection stability is ensured by the matching and snap-fit of the insertion part 5 and the snap-fit part 6.
[0019] Example 2: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0020] The strap body 1 includes: 7 at the grassroots level; The first toughness layer 8 is fixedly connected to the top of the base layer 7; The second toughening layer 9 is fixedly connected to the bottom of the base layer 7; The first reinforcing layer 10 is fixedly connected to the top of the first toughness layer 8; The second reinforcing layer 11 is fixedly connected to the bottom of the second toughness layer 9; The first wear-resistant layer 12 is fixedly connected to the top of the first reinforcing layer 10; The second wear-resistant layer 13 is fixedly connected to the bottom of the second reinforcing layer 11.
[0021] As can be seen from this embodiment, the strap body 1 includes a base layer 7, which is the core load-bearing layer of the strap body 1, providing basic rigidity and fatigue resistance. The first toughness layer 8 fixedly connected to the top of the base layer 7 and the second toughness layer 9 fixedly connected to the bottom of the base layer 7 absorb external vibration and impact, reduce stress concentration in the base layer 7, improve the overall toughness of the strap body 1, and avoid breakage due to excessive rigidity. The first reinforcing layer 10 fixedly connected to the top of the first toughness layer 8 and the second reinforcing layer 11 fixedly connected to the bottom of the second toughness layer 9 can enhance the overall tear resistance and fracture resistance, make up for the lack of toughness layer in resisting strong tensile force, and form a synergistic protection of toughness and strength. The first wear-resistant layer 12 fixedly connected to the top of the first reinforcing layer 10 and the second wear-resistant layer 13 fixedly connected to the bottom of the second reinforcing layer 11 are in direct contact with the external environment, reducing the wear caused by friction on the strap surface, and at the same time have corrosion resistance, extending the service life of the strap.
[0022] Example 3: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0023] Insertion part 5 includes: Insert 14, one end of the connecting plate 4 is fixedly connected to the insert 14; Guide bump 15, one end of the insert block 14 is connected to the arrow-shaped guide bump 15; Opening groove 16, the end of guide protrusion 15 is provided with opening groove 16; The snap-fit part 6 includes: The locking block 17 is hollow inside, and the guide protrusion 15 passes through the locking block 17 and abuts against the outer end of the locking block 17. One end of the fixing plate 18 and the locking block 17 are fixedly connected to the connecting plate 4 at the other end by two fixing plates 18.
[0024] As can be seen from this embodiment, the insertion part 5 includes a plug 14, which may be made of engineering plastic. The plug 14 is long and strip-shaped and is fixed vertically to the connecting plate 4. The guide protrusion 15 is arrow-shaped and is fixed to the end of the plug 14 away from the connecting plate 4. The opening groove 16 is opened at the end of the guide protrusion 15, so that the guide protrusion 15 has a certain elasticity, which facilitates engagement and disassembly. The latching part 6 includes a latching block 17, which is a hollow block structure. The guide protrusion 15 is squeezed through the interior of the latching block 17 and abuts against the outer end of the latching block 17 to realize the fixed connection between the latching part 6 and the insertion part 5. When disassembling, press the two sides of the guide protrusion 15 and then pull the plug 14 and the latching block 17 apart to complete the disassembly.
[0025] Example 4: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0026] Insertion part 5 also includes: The locking hook 19 has two symmetrical locking hooks 19 on one end of the connecting plate 4 with the insert block 14; The connector 6 also includes: Hook groove 20, hook groove 20 adapted to hook hook 19 is provided at both ends of the locking block 17.
[0027] As can be seen from this embodiment, the insertion part 5 also includes a locking hook 19. Two locking hooks 19 are symmetrically arranged on the connecting plates 4 on both sides of the insertion block 14 in an L-shape. Hook grooves 20 are opened at both ends of the locking block 17 and correspond to the locking hooks 19. After the locking hooks 19 are inserted, they can be locked into the hook grooves 20 to prevent the insertion part 5 from loosening and further improve the stability of the connection.
[0028] Example 5: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0029] Each of the two strap bodies 1 has an installation ring 21 at the other end.
[0030] As can be seen from this embodiment, each of the two strap bodies 1 has a mounting ring 21 at the other end. The mounting ring 21 is fixedly connected to the external mounting bracket. The two strap bodies 1 are fixedly connected to the external mounting brackets at both ends of the battery through the two mounting rings 21 respectively. The two strap bodies 1 are then connected by a fixing component to fix and restrict the position of the battery.
[0031] Example 6: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0032] The base layer 7 is made of modified polypropylene material, and several glass fiber reinforcing ribs 22 are uniformly embedded in the base layer 7 along its length.
[0033] As can be seen from this embodiment, the base layer 7 is made of modified polypropylene material, which has good rigidity and fatigue resistance. Furthermore, several glass fiber reinforcing ribs 22 are uniformly embedded in the base layer 7 along its length, which further enhances its tensile and fracture resistance.
[0034] Example 7: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0035] The thickness of the first toughening layer 8 is the same as the thickness of the second toughening layer 9, and the first toughening layer 8 and the second toughening layer 9 are made of the same material.
[0036] As can be seen from this embodiment, the thickness of the first toughness layer 8 is the same as the thickness of the second toughness layer 9, and the first toughness layer 8 and the second toughness layer 9 are made of the same material, such as nitrile rubber, which can absorb external vibration and impact, reduce stress concentration in the base layer 7, and improve the overall toughness of the strap body 1. The first toughness layer 8 and the second toughness layer 9 are joined by hot-pressing composite and adhesive. The modified polypropylene surface is plasma treated to improve surface roughness and activity, and enhance the bonding force with the adhesive.
[0037] Example 8: This embodiment provides a battery anti-breakage strap, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0038] The first reinforcing layer 10 and the second reinforcing layer 11 are both aramid fiber woven layers, and the first wear-resistant layer 12 and the second wear-resistant layer 13 are both polytetrafluoroethylene coatings.
[0039] As can be seen in this embodiment, both the first reinforcing layer 10 and the second reinforcing layer 11 are aramid fiber woven layers. Aramid fibers have high strength and high modulus, which can significantly improve the tear resistance and fracture resistance of the strap body 1. The reinforcing layer and the toughness layer are bonded together with epoxy resin adhesive. Both the first wear-resistant layer 12 and the second wear-resistant layer 13 are polytetrafluoroethylene (PTFE) coatings. PTFE has excellent wear resistance and corrosion resistance, which can reduce frictional wear between the strap body 1 and the battery casing and mounting bracket, and extend service life. The layers are bonded together using a special PTFE primer and spray curing. First, a PTFE coating is applied to the surface of the aramid fiber braided layer. This primer can penetrate into the limiting gaps and cure to form a transition layer. After the primer has cured, PTFE powder is evenly sprayed onto the primer surface using an electrostatic spraying process. The spraying thickness is controlled at 0.3-0.5 mm. After spraying, the coating is placed in a high-temperature furnace and sintered at 380-420℃ for 30-40 minutes to melt the PTFE powder into a continuous coating and completely fuse it with the primer transition layer.
[0040] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A type of anti-breakage battery strap, characterized in that, include: Strap body (1); A fixing component is provided between two adjacent strap bodies (1); The fixing component includes: Connecting strap (2), and connecting strap (2) is fixedly provided on each of the two adjacent strap bodies (1); Connecting ring (3), both of the two connecting strips (2) are fitted with connecting rings (3); A connecting plate (4) is fixedly provided on the side of the two connecting rings (3) away from the strap body (1). Insertion part (5), an insertion part (5) is provided on one end of the connecting plate (4); The other end of the connecting plate (4) is provided with a snap-fit part (6) that is adapted to the insertion part (5).
2. The anti-breakage battery strap according to claim 1, characterized in that, The strap body (1) includes: Grassroots (7); The first toughness layer (8) is fixedly connected to the top of the base layer (7); The second toughness layer (9) is fixedly connected to the bottom of the base layer (7); The first reinforcing layer (10) is fixedly connected to the top of the first toughness layer (8). The second reinforcing layer (11) is fixedly connected to the bottom of the second toughness layer (9). The first wear-resistant layer (12) is fixedly connected to the top of the first reinforcing layer (10). The second wear-resistant layer (13) is fixedly connected to the bottom of the second reinforcing layer (11).
3. The anti-breakage battery strap according to claim 1, characterized in that, The insertion part (5) includes: Insert (14), one end of the connecting plate (4) is fixedly connected to the insert (14); Guide bump (15), one end of the insert (14) is connected to an arrow-shaped guide bump (15); Opening groove (16), the end of the guide protrusion (15) is provided with an opening groove (16); The snap-fit portion (6) includes: The locking block (17) is hollow inside, and the guide protrusion (15) passes through the locking block (17) and abuts against the outer end of the locking block (17); The fixing plate (18) and the locking block (17) are fixedly connected at one end to the connecting plate (4) at the other end through the two fixing plates (18).
4. The anti-breakage battery strap according to claim 3, characterized in that, The insertion part (5) further includes: The locking hooks (19) are symmetrically arranged on one end of the connecting plate (4) of the insert block (14). The snap-fit portion (6) further includes: Hook groove (20): The two ends of the locking block (17) are provided with hook grooves (20) that are adapted to the locking hook (19).
5. The anti-breakage battery strap according to claim 1, characterized in that, Each of the two strap bodies (1) is provided with an installation ring (21) at the other end.
6. The anti-breakage battery strap according to claim 2, characterized in that, The base layer (7) is made of modified polypropylene material, and several glass fiber reinforcing ribs (22) are uniformly embedded in the base layer (7) along its length direction.
7. The anti-breakage battery strap according to claim 2, characterized in that, The thickness of the first toughness layer (8) is the same as the thickness of the second toughness layer (9), and the first toughness layer (8) and the second toughness layer (9) are made of the same material.
8. A battery anti-breakage strap according to claim 2, characterized in that, The first reinforcing layer (10) and the second reinforcing layer (11) are both aramid fiber braided layers, and the first wear-resistant layer (12) and the second wear-resistant layer (13) are both polytetrafluoroethylene coatings.