A connector integrated panel module

Abstract

The utility model discloses a kind of connector integration panel module, it includes panel frame and connector module, panel frame is customized shape according to equipment demand, is provided with mounting hole, material is metal or high-strength engineering plastics;Connector module standardization mass production, outer peripheral structure is detachably installed with mounting hole adaptation, and the outer periphery of connector module is provided with ring groove and inserts sealing ring, realizes and mounting hole hole wall sealing connection.Affirmative effect is in, overcome the defect that current integral panel mould cost is high, development cycle is long, production yield is low, connection reliability is poor: mould cost is greatly reduced, development cycle is shortened, production yield is improved, and standard module guarantees connection stability and electrical reliability, can satisfy diversification customer demand with few standard parts combination.

Description

Technical Field

[0001] This utility model relates to connector technology, and in particular to a modular connector integration panel for devices such as motor hubs and controllers, which is suitable for scenarios that require centralized installation of multiple electrical connectors (such as power sockets, signal interfaces, electronic brake interfaces, vehicle light interfaces, etc.). Background Technology

[0002] In the production and application of industrial equipment such as motor hubs and controllers, in order to achieve multiple types of connections between the equipment and external circuits (such as power supply, signal transmission, brake control, vehicle light drive, etc.), it is usually necessary to install multiple electrical connectors with different functions on a single panel to form a connector integrated panel, so as to simplify equipment wiring and improve installation convenience.

[0003] Currently, the industry generally adopts an integrated mold development solution for the above-mentioned integrated panels: that is, according to the specific needs of end customers for the type (such as power socket, signal interface), quantity and layout of connectors, a complete integrated panel mold is designed and manufactured, and an integrated panel is produced by injection molding process, and then various connectors are directly fixed to the preset fixed positions on the panel.

[0004] However, this existing technology has the following significant drawbacks, making it difficult to meet market demands for cost, efficiency, and quality:

[0005] High development costs: Each new customer requirement (such as adjustments to connector type, increases or decreases in quantity, or changes in layout) necessitates the redesign and development of a completely new integrated panel mold. Due to the complex structure of integrated panels, mold processing is difficult and costly, and molds for different requirements cannot be reused, resulting in companies bearing significant repetitive mold investment costs.

[0006] The development cycle is lengthy: the development of integrated panels requires going through the entire process of "requirements analysis → mold design → mold processing → trial molding and adjustment → mass production". The mold processing and trial molding alone take several weeks, and the overall development cycle is usually more than 6 weeks, which makes it impossible to respond quickly to changes in market demand.

[0007] Low production yield: The large size and complex structure of the one-piece panel (which needs to be adapted to the mounting positions of multiple connectors at the same time) make it prone to defects such as shrinkage, deformation and bubbles during the injection molding process, resulting in a generally low yield of finished products; and if any connector mounting position on the panel has a defect (such as dimensional deviation or deformation), the entire panel cannot be used and must be scrapped, which further increases production losses.

[0008] Unstable connection reliability: The connector fixing structure in the integrated panel is integrally formed with the panel. If there is a slight deviation in the mold, it is easy for the connector to become loose after installation, affecting the mechanical stability and electrical connection reliability. In addition, due to mold wear and other issues, it is difficult to guarantee the consistency of connection performance between different batches of panels.

[0009] In view of the shortcomings of the existing technologies, there is an urgent need for a connector integrated panel solution that can reduce costs, shorten cycle time, and improve yield and reliability. Utility Model Content

[0010] This utility model aims to overcome the shortcomings of existing integrated connector panels, such as "high development cost, long cycle, low yield, and unstable reliability," and provides a modular integrated connector panel. Through the combined design of "generalized main panel frame + standardized standard connector modules," it achieves the following objectives: significantly reducing mold development costs and avoiding redundant investment; significantly shortening product development cycle and quickly responding to customer needs; improving production yield and reducing scrap and loss; ensuring the mechanical stability and electrical connection reliability of the connector, and improving product performance consistency.

[0011] To achieve the above and other related objectives, the technical solution provided by this utility model is: an integrated connector panel module, comprising:

[0012] A panel frame, the panel frame being customized in shape based on equipment installation requirements, and the panel frame being provided with mounting holes;

[0013] A connector module, which is an independent functional unit and is mass-produced in a standardized manner, and is configured to be detachably installed in the mounting hole.

[0014] The preferred technical solution is that the connector module adopts different peripheral structures based on different functions, and the hole type structure of the mounting hole is matched with the peripheral structure of the connector module.

[0015] A preferred technical solution is that the connector module has an annular groove on its outer periphery, and a sealing ring is embedded in the annular groove. The sealing ring is used to seal and connect with the wall of the mounting hole.

[0016] The preferred technical solution is that the panel frame is made of metal or high-strength engineering plastic.

[0017] The technical solution of this utility model, through a combination of "framework generalization + module standardization" design, precisely addresses the shortcomings of existing technologies and achieves the following significant technical effects:

[0018] Reduced mold costs: Only the panel frame mold needs to be developed, and different customer needs can be met through different combinations, completely avoiding the repeated investment of developing an integrated mold for each customized requirement;

[0019] Shorter development cycle: The panel frame mold structure is simple, and the design and processing cycle is short; the connector module is an existing mass-produced product, which does not require redevelopment; the overall product cycle is short, which can quickly respond to market changes;

[0020] Improved production yield: The panel frame and connector module have independent and simple structures, making it less prone to defects such as shrinkage and deformation during injection molding. When a single component fails, only that module needs to be replaced, without scrapping the entire panel, which greatly reduces waste.

[0021] Significantly improved connection reliability: The standard connector module has been mass-produced and verified, with high consistency in mechanical structure and electrical performance. Furthermore, the sealing ring and mounting hole adaptation design ensure that the module is secure after installation, with stable electrical connection and high dust and water resistance. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the panel module structure involved in Embodiment 1 of this utility model.

[0023] Figure 2 This is a schematic diagram of the panel module structure involved in Embodiment 2 of this utility model.

[0024] Figure 3 This is a schematic diagram of the panel module structure involved in Embodiment 3 of this utility model.

[0025] Figure 4 This is a schematic diagram of the panel frame structure involved in this utility model.

[0026] Figure 5 This is a schematic diagram of the connector module structure involved in this utility model. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0028] Please see Figures 1-5It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] Example:

[0031] like Figures 1 to 5 As shown, according to a general technical concept of this utility model, a connector integrated panel module is provided, comprising:

[0032] Panel frame 1, the shape of which is customized based on the equipment installation requirements, and the panel frame 1 is provided with mounting holes 11;

[0033] Connector module 2 is an independent functional unit and is mass-produced in a standardized manner. It is configured to be detachably installed in mounting hole 11.

[0034] like Figures 1 to 5 As shown, in an exemplary embodiment of this utility model, the connector module 2 adopts different peripheral structures based on different functions, and the hole type structure of the mounting hole 11 is matched with the peripheral structure of the connector module 2.

[0035] like Figures 1 to 5 As shown, in an exemplary embodiment of this utility model, the connector module 2 has an annular groove on its outer periphery, and a sealing ring 3 is embedded in the annular groove. The sealing ring 3 is used to seal and connect with the wall of the mounting hole 11.

[0036] like Figures 1 to 5 As shown, in one exemplary embodiment of this utility model, the panel frame 1 is made of metal or high-strength engineering plastic.

[0037] Therefore, this utility model has the following advantages:

[0038] Reduced mold costs: Only the panel frame mold needs to be developed, and different customer needs can be met through different combinations, completely avoiding the repeated investment of developing an integrated mold for each customized requirement;

[0039] Shorter development cycle: The panel frame mold structure is simple, and the design and processing cycle is short; the connector module is an existing mass-produced product, which does not require redevelopment; the overall product cycle is short, which can quickly respond to market changes;

[0040] Improved production yield: The panel frame and connector module have independent and simple structures, making it less prone to defects such as shrinkage and deformation during injection molding. When a single component fails, only that module needs to be replaced, without scrapping the entire panel, which greatly reduces waste.

[0041] Significantly improved connection reliability: The standard connector module has been mass-produced and verified, with high consistency in mechanical structure and electrical performance. Furthermore, the sealing ring and mounting hole adaptation design ensure that the module is secure after installation, with stable electrical connection and high dust and water resistance.

[0042] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A connector integrated panel module, characterized in that, include: A panel frame, the panel frame being customized in shape based on equipment installation requirements, and the panel frame being provided with mounting holes; A connector module, which is an independent functional unit and is mass-produced in a standardized manner, and is configured to be detachably installed in the mounting hole.

2. The connector integrated panel module according to claim 1, characterized in that: The connector module adopts different peripheral structures based on different functions, and the hole type of the mounting hole is matched with the peripheral structure of the connector module.

3. The connector integrated panel module according to claim 1, characterized in that: The connector module has an annular groove on its outer periphery, and a sealing ring is embedded in the annular groove. The sealing ring is used to seal and connect with the wall of the mounting hole.

4. The connector integrated panel module according to claim 1, characterized in that: The panel frame is made of metal or high-strength engineering plastic.

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