A cable compression tool

CN224804417UActive Publication Date: 2026-09-25XIAN DONGFENG INSTR FACTORY
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Patent Information

Application Number
CN202522284090.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-09-25
Estimated Expiration
2035-10-29

AI Technical Summary

Technical Problem

电缆接头制作过程工序复杂,其中电缆导体部分的压接是最重要的工序,压接头不紧、接触电阻过大等问题都会造成电缆接头质量不合格

Benefits of technology

[0010]本实用新型能产生的有益效果包括:

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Abstract

The utility model discloses a cable pressing tool, including the upper die and lower die of along mutual close or far direction movement, the opposite surface between upper die and lower die is provided with pressing wire groove respectively, two pressing wire groove closed constitute polygonal threading hole, the opposite side of polygonal threading hole or located its one side is provided with and is outwardly in succession of along the center axis of polygonal threading hole bushing and sleeve of cable and bushing, and the crimping part appearance structure of sleeve and built -in cable is pressed to be matched with the shape of polygonal threading hole, thereby forms integral type cable structure. This tool effectively solved the traditional manual pressing wire low efficiency, the quality cannot be guaranteed problem, avoids the situation of not pressing tightly in the crimping process, reduces the rework and the scrap rate, saves production cost.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical processing technology, specifically to a cable crimping tool. Background Technology

[0002] Cable joint fabrication is a crucial step in cable installation. Due to their concealed location, cable joints are often the weakest link in cable operation and maintenance, leading to increasingly serious quality problems. The cable joint fabrication process is complex, with crimping the cable conductor being the most critical step. Loose crimps and excessive contact resistance can result in substandard cable joints. Currently, conductor crimping is primarily performed by workers using simple tools such as manual crimping pliers; this is inefficient and yields inconsistent quality. Over time, excessive heat at the crimped area can cause localized insulation damage, threatening the safe use of the cable. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a cable crimping tool to solve the technical problems mentioned in the prior art.

[0004] A cable crimping tool includes an upper die and a lower die that move toward or away from each other. Crimping grooves are respectively provided between the opposite faces of the upper die and the lower die. The two crimping grooves close to form a polygonal wire hole. A cable and a sleeve are threaded through the opposite sides of the polygonal wire hole or on one side of the polygonal wire hole, and the crimping part of the sleeve and the inner cable is pressed to match the shape of the polygonal wire hole, thereby forming an integrated cable structure.

[0005] Optionally, the upper mold includes: The die handle has one end connected to the press head of the stamping machine. An upper connecting plate is installed at the end of the die handle away from the press head of the stamping machine. The upper template is installed on the side of the upper connecting plate away from the mold handle, and the pressure groove is opened at the end near the lower mold.

[0006] Optionally, the lower mold includes: The lower connecting plate can be detachably installed on the bed of the stamping machine. The lower template is installed on the lower connecting plate at one end of the bed away from the stamping machine, and the pressure groove is opened at the end near the upper die.

[0007] Optionally, a pressure mold is detachably installed between the opposite surfaces of the upper mold and the lower mold, and the pressure groove is formed on the pressure mold.

[0008] Optionally, a plurality of guide components are provided between the opposing surfaces of the upper mold and the lower mold. The guide components include guide sleeves and guide posts that are slidably connected to each other, and the ends of the guide sleeves and guide posts that are far apart from each other are mounted on the upper mold and the lower mold. After the upper mold and the lower mold are closed, the guide post is inserted into the guide sleeve; When the upper mold and the lower mold are demolded, the guide post is gradually pulled out from the guide sleeve or slidably connected to it.

[0009] Optionally, a baffle is installed on the upper mold and / or the lower mold. One end of the baffle extends along the direction of mutual movement of the upper mold and the lower mold to be flush with or beyond the opening side of the pressure groove, and has a threading port. The axis of the threading port is perpendicular to the center line of the polygonal threading hole.

[0010] The beneficial effects that this utility model can produce include: This utility model provides a cable crimping tool that, through a crimping mold structure, precisely positions cables and sleeves (such as shielding layers or connectors) that are sequentially fitted outward along the central axis of the polygonal wire-passing hole, passing through two crimping grooves closed together. The tool also presses the shape of the crimping portion of the sleeve and the inner cable to match the shape of the polygonal wire-passing hole, thus forming an integrated cable structure. This tool effectively solves the problems of low efficiency and inconsistent quality in traditional manual crimping, avoids incomplete crimping during the process, reduces rework and scrap rates, and saves production costs. Attached Figure Description

[0011] Figure 1 This is a structural schematic diagram of a cable crimping tool according to the present invention; Figure 2 In this utility model Figure 1 A longitudinal sectional view; Figure 3 In this utility model Figure 1 A schematic diagram of the compression molding structure; In the diagram: 1. Mold handle, 2. Upper connecting plate, 3. Upper template, 4. Pressing mold, 41. Pressing groove, 5. Guide sleeve, 6. Guide post, 7. Baffle, 8. Lower template, 9. Lower connecting plate, 10. Socket head screw, 11. Washer. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] like Figure 1 and Figure 2 As shown, this utility model provides a cable crimping tool for crimping shielded cables. It includes an upper die and a lower die that move towards or away from each other. Crimping grooves 41 are respectively provided between the opposite faces of the upper and lower dies. The two crimping grooves 41 close to form a polygonal wire-passing hole. In this embodiment, as shown... Figure 2 The tool is designed with a hexagonal wire-passing hole, consisting of two symmetrically arranged trapezoidal grooves. Cables and sleeves (such as shielding layers or connectors) are sequentially threaded outwards along the central axis of the polygonal wire-passing hole on opposite sides or one side of the hole. The crimping structure of the sleeves and the inner cable is pressed to match the shape of the polygonal wire-passing hole, thus forming an integrated cable structure. This tool effectively solves the problems of low efficiency and unreliable quality in traditional manual wire crimping, avoids incomplete crimping during the process, reduces rework and scrap rates, and saves production costs.

[0014] In this embodiment, as Figure 1 and Figure 2 As shown, the upper die includes a die handle 1, an upper connecting plate 2, and an upper template 3. One end of the die handle 1 is connected to the pressure head of the stamping machine. The upper connecting plate 2 is installed on the end of the die handle 1 away from the pressure head of the stamping machine. The upper template 3 is installed on the side of the upper connecting plate 2 away from the die handle 1, and a pressure groove 41 is provided at the end near the lower die. The lower die includes a lower connecting plate 9 and a lower template 8. The lower connecting plate 9 is detachably installed on the bed of the stamping machine. The lower template 8 is installed on the end of the lower connecting plate 9 away from the bed of the stamping machine, and a pressure groove 41 is provided at the end near the upper die. Specifically, a pressure die 4 is detachably installed between the opposite surfaces of the upper and lower dies, such as... Figure 3 As shown, the creasing groove 41 is formed on the creasing mold 4. Wherein, as... Figure 2 As shown, multiple countersunk bolt holes penetrating the die 4 are respectively opened on the opposite sides of the upper template 3 and the lower template 8. A set of socket head cap screws 10 and washers 11 are arranged in each countersunk bolt hole. The socket head cap screws 10 pass through the washers 11 and the countersunk bolt holes on the upper template 3 / lower template 8 in sequence and are threaded to the die 4. This facilitates the replacement of die 4 with different shapes and sizes for creasing processing and improves the die changing efficiency of the stamping machine. The washers 11 are also provided to prevent the socket head cap screws 10 from stripping.

[0015] Furthermore, such as Figure 1 and Figure 2 As shown, several sets of guide components are provided between the opposing surfaces of the upper and lower molds. The guide components include guide sleeves 5 and guide posts 6 that are slidably connected to each other. The ends of the guide sleeves 5 and guide posts 6 that are far apart from each other are fixedly installed on the upper and lower molds. After the upper and lower molds are closed, the guide posts 6 are inserted into the guide sleeves 5. When the upper and lower molds are demolded, the guide posts 6 are gradually pulled out from the guide sleeves 5 or slidably connected to them. Thus, precise positioning is achieved through the guide components during the mold closing process, ensuring the crimping accuracy of the cable. If alignment misalignment occurs during the mold closing process due to installation errors, the guide posts 6 cannot be inserted into the guide sleeves 5. In this case, it can prevent the crimping of the cable from being damaged by the closing of the upper and lower molds.

[0016] Furthermore, such as Figure 1 As shown, a baffle 7 is fixedly installed on the upper mold and / or the lower mold. One end of the baffle 7 extends along the direction of mutual movement of the upper mold and the lower mold to be flush with or beyond the opening side of the wire pressing groove 41, and has a wire threading port. The axis of the wire threading port is perpendicular to the center line of the polygonal wire threading hole, which can limit and block the operator's hand during the wire threading process, and achieve the protection effect.

Claims

1. A cable crimping tool, characterized in that, The device includes an upper mold and a lower mold that move toward or away from each other. A wire pressing groove (41) is provided between the opposite surfaces of the upper mold and the lower mold. The two wire pressing grooves (41) close to form a polygonal wire hole. A cable and a sleeve are threaded through the opposite sides of the polygonal wire hole or on one side of the polygonal wire hole, and the outer shape of the sleeve and the crimping part of the inner cable is pressed to match the shape of the polygonal wire hole, thereby forming an integrated cable structure.

2. The cable crimping tool according to claim 1, characterized in that, The upper mold includes: The die handle (1) is connected at one end to the press head of the stamping machine. The upper connecting plate (2) is installed at the end of the die handle (1) away from the press head of the stamping machine; The upper template (3) is installed on the side of the upper connecting plate (2) away from the mold handle (1), and the pressure groove (41) is opened at the end near the lower mold.

3. The cable crimping tool according to claim 1, characterized in that, The lower mold includes: The lower connecting plate (9) is detachably mounted on the bed of the stamping machine tool; The lower template (8) is installed on the lower connecting plate (9) at one end of the bed away from the press machine, and the pressure groove (41) is opened at the end near the upper die.

4. A cable crimping tool according to claim 1, characterized in that, A pressure mold (4) is detachably installed between the opposite surfaces of the upper mold and the lower mold, and the pressure groove (41) is formed on the pressure mold (4).

5. A cable crimping tool according to claim 1, characterized in that, A plurality of guide components are provided between the opposing surfaces of the upper mold and the lower mold. The guide components include a guide sleeve (5) and a guide post (6) that are slidably connected to each other. The ends of the guide sleeve (5) and the guide post (6) that are far apart from each other are installed on the upper mold and the lower mold. After the upper mold and the lower mold are closed, the guide post (6) is inserted into the guide sleeve (5); When the upper mold and the lower mold are demolded, the guide post (6) is gradually pulled out from the guide sleeve (5) or slidably connected to it.

6. A cable crimping tool according to claim 1, characterized in that, A baffle (7) is installed on the upper mold and / or the lower mold. One end of the baffle (7) extends along the direction of mutual movement of the upper mold and the lower mold to be flush with or beyond the opening side of the pressure groove (41), and is provided with a threading port. The axis of the threading port is perpendicular to the center line of the polygonal threading hole.