Quick-release cable trough structure for elevator wiring
Patent Information
- Application Number
- CN202522293537.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0004]本实用新型的目的在于提供一种电梯布线用快拆式电缆线槽结构,以解决上述背景技术中提出的线槽与安装架螺栓紧固安装时逐个拧螺丝耗时且依赖扳手等专用工具,在狭窄电梯井施工不便的问题
1、通过连接机构的锯齿形限位齿互锁与螺杆驱动设计,线槽盒与安装架可短时间内完成定位与锁紧,相比传统螺栓固定方式效率提升,且无需专用工具,仅需旋转旋钮一即可完成操作;
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Figure CN224804584U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of elevator technology, specifically to a quick-release cable tray structure for elevator wiring. Background Technology
[0002] Elevator wiring cable trays are an important component of elevator electrical systems, used to protect and organize various control cables, signal lines, and power lines within the elevator shaft. Made of flame-retardant materials, the trays possess excellent insulation properties and mechanical strength, effectively preventing cables from getting damp, worn, and subjected to external interference. They are an indispensable key component in elevator engineering.
[0003] In existing technologies, the connection between the cable tray and the mounting bracket relies on bolts for fastening. During installation, each screw must be tightened individually. This process is not only extremely time-consuming but also highly dependent on specialized tools. Tools like wrenches are simply not flexible enough to work in the narrow elevator shaft, causing great inconvenience to the construction. At the same time, existing cable trays lack effective partitioning structures, and various cables such as power cables and signal cables are mixed together haphazardly, which easily leads to tangling and seriously affects the stability of cable transmission. Moreover, when cable maintenance is required, it is difficult to quickly locate the cables due to the messy tangling. Utility Model Content
[0004] The purpose of this utility model is to provide a quick-release cable trough structure for elevator wiring, so as to solve the problem mentioned in the background art that it is time-consuming to tighten the bolts one by one when installing the cable trough and the mounting bracket, and that it relies on special tools such as wrenches, which is inconvenient for construction in narrow elevator shafts.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-release cable tray structure for elevator wiring, including a mounting frame, a cable tray box detachably connected to the mounting frame via a connecting mechanism, a slidingly connected cover on the top of the cable tray box for sealing the cable tray box, multiple independent chambers within the cable tray box for accommodating different cables divided by partitions, the partitions and the cable tray box being integrally formed, recesses on both sides of the bottom of the cable tray box, each recess containing an adjustable fixing component for positioning the cables placed in the independent chambers, and a locking component on the outer wall of the cable tray box for locking and unlocking the fixing components.
[0006] Based on the preferred embodiment of this technical solution, the connecting mechanism includes a base one mounted on the mounting frame, a folded plate fixedly connected to the outer wall of the slot box, a screw threadedly connected to the folded plate, a knob one fixedly connected to one end of the screw, and a base two rotatably connected to the other end of the screw. The connecting surfaces of the base one and the base two are provided with interlocking limiting teeth.
[0007] Based on the preferred embodiment of this technical solution, the fixing component includes a rotating shaft rotatably connected in the cavity, a knob fixedly connected to one end of the rotating shaft, a bidirectional threaded section formed on the outer wall of the rotating shaft, a drive block threadedly connected to the rotating shaft, a support column fixedly connected to the surface of the drive plate, and a clamping block fixedly connected to the support column. The clamping block is used to clamp the cable. A protective plate is detachably connected to the cavity. The surface of the protective plate has a slot adapted to the support column, and the support column moves within the slot.
[0008] Based on the preferred embodiment of this technical solution, the locking component includes a support plate for fixing the outer wall of the cable tray box, a support shaft on the rotating support plate, a clamping plate fixedly connected to the outer wall of the support shaft, a pressing plate fixed to one end of the clamping plate, a spring disposed between the cable tray box and the clamping plate, and a clamping wheel fixedly connected to the outer wall of the rotating shaft. The clamping wheel is provided with clamping teeth, and the clamping plate is clamped on the clamping teeth.
[0009] Based on the preferred embodiment of this technical solution, one end of the partition is integrally fixedly connected to a convex rail, and the box cover is provided with a sliding groove that matches the convex rail, and the convex rail and the sliding groove are slidably connected.
[0010] In the preferred embodiment of this technical solution, a magnet is embedded in the contact surface between the convex rail and the slide groove, and the convex rail and the slide groove are magnetically connected.
[0011] Based on the preferred embodiment of this technical solution, an extension block is integrally fixedly connected to the upper edge of the cable tray box, and a U-shaped block is integrally fixedly connected to the edge of the box cover, with the extension block and the U-shaped block being slidably connected.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. Through the sawtooth-shaped limit tooth interlock and screw drive design of the connecting mechanism, the cable tray box and the mounting bracket can be positioned and locked in a short time. Compared with the traditional bolt fixing method, the efficiency is improved, and no special tools are required. The operation can be completed by simply rotating the knob. 2. The three-color-coded independent chambers (red, yellow, and blue) combined with the integrated partition structure prevent cables from crossing and tangling, improving the efficiency of classified management. The primary magnetic closure structure and secondary anti-detachment structure of the box cover reduce the probability of accidental opening. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of one embodiment of the quick-release cable tray structure for elevator wiring according to this utility model; Figure 2 This is a schematic diagram of the cavity structure of this utility model; Figure 3 This is a schematic diagram of the structure of the support column of this utility model; Figure 4 This is a schematic diagram of the locking component of this utility model; Figure 5 This is a schematic diagram of the convex rail and slide groove of this utility model.
[0014] In the diagram: 1. Mounting bracket; 2. Cable tray box; 3. Box cover; 4. Partition plate; 5. Cavity; 6. Base one; 7. Folded plate; 8. Screw; 9. Knob one; 10. Base two; 11. Limiting tooth; 12. Rotating shaft; 13. Knob two; 14. Drive block; 15. Support column; 16. Clamping block; 17. Protective plate; 18. Groove; 19. Support plate; 20. Support shaft; 21. Clamping plate; 22. Press plate; 23. Spring; 24. Snap roller; 25. Convex rail; 26. Slide groove; 27. Extension block; 28. U-shaped block. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-5 This utility model provides an embodiment: a quick-release cable tray structure for elevator wiring, including a mounting frame 1. The mounting frame 1 is detachably connected to a cable tray box 2 via a connecting mechanism. The top of the cable tray box 2 is provided with a slidingly connected cover 3, which is used to close the cable tray box 2. The inside of the cable tray box 2 is divided into multiple independent chambers by partitions 4 to accommodate different cables. The partitions 4 and the cable tray box 2 are integrally formed. The bottom two sides of the cable tray box 2 are provided with recesses 5. Each recess 5 is provided with an adjustable fixing component, which is used to position the cables placed in the independent chambers. The outer wall of the cable tray box 2 is provided with a locking component, which is used to lock and unlock the fixing component. The mounting frame 1 (made of carbon steel) is connected by expansion bolts. The cable tray 2 is fixed to the elevator shaft wall. Its surface is sandblasted and then coated with epoxy zinc-rich primer to improve corrosion resistance. The cable tray 2 (made of flame-retardant alloy) is integrally formed into 3 independent chambers by the partition 4. The surface of the partition 4 is provided with reinforcing ribs to improve the compressive strength of the chambers. Each chamber is marked with a different color (red, yellow, and blue) to facilitate cable classification and management. During operation, the mounting bracket 1 is fixed to the elevator shaft wall, and the cable tray 2 is quickly installed through the connecting mechanism. The cover 3 is opened, and the cables are classified and placed into the independent chambers. The fixing component is adjusted to press the cables, and the locking component is operated to lock the fixing component. The cover 3 is closed. The cable tray 2 can be quickly disassembled during regular inspection and maintenance. Through quick-release connection and multi-chamber separation, efficient and safe wiring of elevator cables can be achieved.
[0017] Please see Figure 1A further embodiment of this solution is as follows: The connecting mechanism includes a base 6 mounted on the mounting frame 1, a folded plate 7 fixedly connected to the outer wall of the slot box 2, a screw 8 threadedly connected to the folded plate 7, a knob 9 fixedly connected to one end of the screw 8, and a base 10 rotatably connected to the other end of the screw 8. The connecting surfaces of the base 6 and the base 10 are provided with interlocking limiting teeth 11. The base 6 (made of carbon steel) is fixed to the mounting frame 1 by welding, and its connecting surface is provided with serrated limiting teeth 11. The base 10 (made of aluminum alloy) is rotatably connected by bearings. At the end of the screw 8, the connecting surface is provided with reverse sawtooth-shaped limiting teeth 11. When the screw 8 rotates and the base 2 10 approaches the base 1 6, the two rows of limiting teeth 11 mesh with each other to form a mechanical interlocking structure, which can withstand horizontal shearing force and vertical pulling force. The folded plate 7 (made of stainless steel) is fixed to the outer wall of the wire trough box 2 by welding. The vertical section of the plate has a threaded hole. The screw 8 is engaged with the threaded hole. The knob 1 9 (knurled surface) is fixed to one end of the screw 8. When the knob 1 9 is rotated, the screw 8 drives the base 2 10 to move axially, so as to realize the quick positioning and locking of the wire trough box 2 and the mounting bracket 1.
[0018] Please see Figures 2-3 A further solution based on this embodiment is as follows: the fixing assembly includes a rotating shaft 12 rotatably connected in the cavity 5, a knob 13 fixedly connected to one end of the rotating shaft 12, a bidirectional threaded section formed on the outer wall of the rotating shaft 12, a drive block 14 threadedly connected to the rotating shaft 12, a support column 15 fixedly connected to the surface of the drive plate, and a clamping block 16 fixedly connected to the support column 15. The clamping block 16 is used to clamp the cable. A protective plate 17 is detachably connected to the cavity 5. The surface of the protective plate 17 has a groove 18 adapted to the column. The support column 15 moves within the groove 18. The rotating shaft 12 is connected via a deep groove ball bearing. The rotating shaft 12 is rotatably connected to the inner wall of the cavity 5. The outer wall of the rotating shaft 12 is provided with a bidirectional thread section (three sections each of left-hand and right-hand). The drive block 14 is connected to the bidirectional thread section through a threaded hole. The knob 13 is fixed to one end of the rotating shaft 12. When the knob 13 is rotated, the rotating shaft 12 drives the two drive blocks 14 to move in opposite directions. The surface of the drive block 14 is welded with a support column 15 (made of stainless steel). The support column 15 is fixed with a clamping block 16 (made of silicone rubber). The clamping block 16 is provided with a V-groove and the surface is covered with anti-slip texture. When the drive block 14 moves, the clamping block 16 clamps the cable. The protective plate 17 is fixed to the cavity 5 by a buckle.
[0019] Please see Figure 4A further solution based on this embodiment is as follows: The locking assembly includes a support plate 19 fixedly connecting the outer wall of the cable tray 2, a support shaft 20 rotatably connecting the support plate 19, a clamping plate 21 fixedly connected to the outer wall of the support shaft 20, a pressing plate 22 fixed to one end of the clamping plate 21, a spring 23 disposed between the cable tray 2 and the clamping plate 21, and a locking wheel 24 fixedly connected to the outer wall of the rotating shaft 12. The locking wheel 24 is provided with locking teeth, the clamping plate 21 is clamped on the locking teeth, and the locking wheel 24 is fixed to the rotating shaft 12 by a flat key. Its outer circumference is provided with The device has 12 locking teeth. The locking plate 21 (made of aluminum alloy) is rotatably connected to the support plate 19 via the support shaft 20 (made of stainless steel). The spring 23 is connected between the locking plate 21 and the wire groove box 2, providing pre-tightening force so that the locking plate 21 always engages with the locking teeth. When the press plate 22 is pressed, the locking plate 21 rotates around the support shaft 20 and disengages from the locking teeth. The rotating shaft 12 can rotate freely. After the press plate 22 is released, the spring 23 pushes the locking plate 21 to reset, and the locking hook re-engages with the locking teeth. The locking teeth are chamfered to facilitate the smooth insertion of the locking hook.
[0020] Please see Figure 5 A further solution based on this embodiment is as follows: one end of the partition 4 is integrally fixedly connected to a convex rail 25, and the cover 3 is provided with a sliding groove 26 that is adapted to the convex rail 25. The convex rail 25 and the sliding groove 26 are slidably connected. The surface of the convex rail 25 is polished. The sliding groove 26 and the convex rail 25 form a clearance fit (gap 0.1-0.2mm). When the cover 3 slides, the convex rail 25 and the sliding groove 26 constrain the cover 3 to retain only the horizontal degree of freedom, preventing it from tilting.
[0021] Please see Figure 5 A further solution based on this embodiment is as follows: a magnet is embedded in the contact surface of the convex rail 25 and the slide groove 26, the convex rail 25 and the slide groove 26 are magnetically connected, and a neodymium iron boron magnet is embedded in the contact surface of the convex rail 25 and the slide groove 26 to ensure that the box cover 3 is subjected to magnetic force throughout the process. When the box cover 3 slides to the closed position, the magnetic attraction will automatically seal the box cover 3 and the wire groove box 2.
[0022] Please see Figure 5 A further solution based on this embodiment is as follows: an extension block 27 is integrally fixedly connected to the upper edge of the cable tray box 2, and a U-shaped block 28 is integrally fixedly connected to the edge of the box cover 3. The extension block 27 and the U-shaped block 28 are slidably connected. The extension block 27 is inserted into the groove of the U-shaped block 28 to form an anti-detachment structure and withstand vertical pulling force. The groove of the U-shaped block 28 is chamfered to facilitate the sliding of the extension block 27. The first level of anti-detachment relies on the mechanical cooperation between the extension block 27 and the U-shaped block 28, and the second level of anti-detachment relies on the magnetic connection between the convex rail 25 and the sliding groove 26. The two-level anti-detachment structure reduces the probability of the box cover 3 being accidentally opened.
[0023] Working principle: When carrying out elevator wiring work, the cable tray box 2 is installed. The cable tray box 2 is made of flame-retardant alloy material and is integrally formed into 3 independent chambers by the partition 4. The surface of the partition 4 is provided with reinforcing ribs to improve the compressive strength of the chambers. Each chamber is marked with different colors of red, yellow and blue to facilitate subsequent cable classification and management. Rotating the knob 9 causes the screw 8 to drive the base 10 to move axially. When the base 10 is close to the base 6, the two rows of limiting teeth 11 mesh with each other to form a mechanical interlocking structure, which can withstand horizontal shear force and vertical pull force, so as to realize the quick positioning and locking of the cable tray box 2 and the mounting bracket 1. After the cable tray box 2 is installed, open the cover 3. Since the surface of the convex rail 25, which is integrally fixed to one end of the partition 4, is polished, it forms a clearance fit (0.1-0.2mm) with the matching slide groove 26 opened on the cover 3. The contact surface of the convex rail 25 and the slide groove 26 is embedded with neodymium iron boron magnets for magnetic connection. At the same time, the extension block 27, which is integrally fixed to the upper edge of the cable tray box 2, and the U-shaped block 28, which is integrally fixed to the edge of the cover 3, are slidably connected to form a two-stage anti-detachment structure. This structure not only restricts the cover 3 to retain only horizontal freedom to prevent tilting, but also ensures that the cover 3 is subjected to magnetic force throughout the process. When it slides to the closed position, it can automatically close, and the probability of accidental opening is reduced. After opening the cover 3, put the different cables into the independent chamber of the cable tray box 2 according to the color label. Next, adjust the fixing assembly. In the fixing assembly, the rotating shaft 12 is rotatably connected to the inner wall of the two recesses 5 at the bottom of the cable tray box 2 via a deep groove ball bearing. Its outer wall is provided with a bidirectional threaded section with three sections each of left-hand and right-hand rotation. The drive block 14, made of stainless steel, is connected to the bidirectional threaded section through a threaded hole. The surface of the drive block 14 is welded with a support column 15. The support column 15 is fixed with a clamping block 16 made of silicone rubber and provided with a V-groove and anti-slip texture. A knob 13 made of stainless steel is rotatably fixed at one end of the rotating shaft 12. The rotating shaft 12 drives the two drive blocks 14 to move in opposite directions, causing the clamping block 16 to clamp the cable. A detachable protective plate 17 is fixed on the recess 5 by a snap fastener. The surface of the protective plate 17 has a slot 18 that matches the support column 15. The support column 15 moves in the slot 18, which plays a protective role for the fixing assembly. After the cable is secured, operate the locking assembly. The locking assembly includes a support shaft 20 fixedly connected to the support plate 19 on the outer wall of the cable tray 2, and a rotatable clamping plate 21 made of aluminum alloy. One end of the clamping plate 21 is fixed to a pressing plate 22. A spring 23 is provided between the cable tray 2 and the clamping plate 21 to provide preload, ensuring that the clamping plate 21 is always engaged and fixed to the outer wall of the rotating shaft 12 by a key and a locking wheel 24 with 12 teeth on its outer circumference. Pressing the pressing plate 22 causes the clamping plate 21 to rotate around the support shaft 20 and disengage from the teeth, allowing the rotating shaft 12 to rotate freely. After releasing the pressing plate 22, the spring 23 pushes the clamping plate 21 back to re-engage with the teeth, thus locking and unlocking the fixing assembly and ensuring the cable is securely fixed. Finally, close the cover 3 to complete the elevator cable wiring work. During regular inspections and maintenance, press the locking assembly button 22 to disengage the locking plate 21 from the locking teeth, rotate the knob 13 to release the cable clamp 16, and then rotate the knob 9 to separate the base 10 from the base 6. This allows for quick disassembly of the cable tray 2 and inspection and maintenance of the cable. Through quick-release connection and multi-cavity separation, efficient and safe wiring of elevator cables can be achieved.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quick-release cable tray structure for elevator wiring, comprising a mounting bracket (1); characterized in that: The mounting bracket (1) is connected to the cable tray box (2) by a connecting mechanism. The top of the cable tray box (2) is provided with a sliding cover (3) for sealing the cable tray box (2). The inside of the cable tray box (2) is divided into multiple independent chambers by a partition (4) for accommodating different cables. The partition (4) and the cable tray box (2) are integrally formed. The bottom sides of the cable tray box (2) are provided with recesses (5). Each recess (5) is provided with an adjustable fixing component. The fixing component is used to position the cable placed in the independent chamber. The outer wall of the cable tray box (2) is provided with a locking component for locking and unlocking the fixing component.
2. The quick-release cable tray structure for elevator wiring according to claim 1, characterized in that: The connecting mechanism includes a base one (6) set on the mounting bracket (1), a folded plate (7) fixedly connected to the outer wall of the wire slot box (2), a screw (8) threadedly connected to the folded plate (7), a knob one (9) fixedly connected to one end of the screw (8), and a base two (10) rotatably connected to the other end of the screw (8). The connecting surfaces of the base one (6) and the base two (10) are provided with interlocking limiting teeth (11).
3. The quick-release cable tray structure for elevator wiring according to claim 1, characterized in that: The fixing assembly includes a rotating shaft (12) rotatably connected in the cavity (5), a knob (13) fixedly connected to one end of the rotating shaft (12), a bidirectional threaded section opened on the outer wall of the rotating shaft (12), a drive block (14) threadedly connected to the rotating shaft (12), a support column (15) fixedly connected to the surface of the drive plate, and a clamping block (16) fixedly connected to the support column (15). The clamping block (16) is used to clamp the cable. A protective plate (17) is detachably connected to the cavity (5). The surface of the protective plate (17) is provided with a slot (18) adapted to the column. The support column (15) moves in the slot (18).
4. The quick-release cable tray structure for elevator wiring according to claim 1, characterized in that: The locking assembly includes a support plate (19) fixed to the outer wall of the cable tray (2), a support shaft (20) on the rotatable support plate (19), a clamping plate (21) fixed to the outer wall of the support shaft (20), a pressing plate (22) fixed to one end of the clamping plate (21), a spring (23) set between the cable tray (2) and the clamping plate (21), and a clamping wheel (24) fixed to the outer wall of the rotating shaft (12). The clamping wheel (24) has clamping teeth, and the clamping plate (21) is clamped on the clamping teeth.
5. The quick-release cable tray structure for elevator wiring according to claim 1, characterized in that: One end of the partition (4) is integrally fixedly connected to a convex rail (25), and the cover (3) is provided with a sliding groove (26) that is compatible with the convex rail (25). The convex rail (25) and the sliding groove (26) are slidably connected.
6. The quick-release cable tray structure for elevator wiring according to claim 5, characterized in that: A magnet is embedded in the contact surface of the convex rail (25) and the slide (26), and the convex rail (25) and the slide (26) are magnetically connected.
7. The quick-release cable tray structure for elevator wiring according to claim 1, characterized in that: The upper edge of the cable tray box (2) is integrally fixedly connected with an extension block (27), and the edge of the box cover (3) is integrally fixedly connected with a U-shaped block (28). The extension block (27) and the U-shaped block (28) are slidably connected.