A cable distributor special for a fully-mechanized coal mining face
Patent Information
- Application Number
- CN202522723289.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-12-23
AI Technical Summary
当电缆出现故障,由于无法快速确定故障电缆,无法快速完成更换,因此,工人们一般解决办法是旧线不动,重新敷设一条电线,久而久之,使本就狭小的空间变得更加凌乱,由于液压支架的电缆吊环较大,电缆可以随意拉动,因此,部分液压支架之间的电缆下垂较严重,部分液压支架之间的电缆余量不足,移动液压支架(简称移架)时存在很大的安全隐患,下垂较严重的电缆也时不时套住工人的脖子,增加工人的安全隐患
[0006]该实用新型的有益效果是:本实用新型可以将下垂的电缆弹性折叠在液压支架下方,不仅能防止工人误碰电缆带来安全隐患,而且还能较为均等地设置架间电缆伸缩量,避免移架时因余量不足损坏电缆,且寻找故障方便、拆装方便,制作简单,取材广泛,具有广阔的市场前景。
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Figure CN224804613U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mining technology, and specifically discloses a special cable splitter for fully mechanized coal mining faces. Background Technology
[0002] According to relevant regulations, underground fully mechanized mining faces in coal mines need to be equipped with gas sensors, signaling devices, lighting, and other equipment. Due to the harsh environment, long working hours, high labor intensity, and confined space of the hydraulic supports, the cables supplying power to these devices are often simply tied together with wire and suspended from the lifting rings of the hydraulic supports, maintaining a certain curvature to allow for cable expansion and contraction during later support relocation. When a cable fails, it is difficult to quickly identify and replace it. Therefore, the workers generally leave the old cable untouched and lay a new one. Over time, this makes the already cramped space even more cluttered. Because the cable lifting rings of the hydraulic supports are large, the cables can be pulled freely. As a result, some cables between hydraulic supports sag significantly, and some have insufficient cable slack. Moving the hydraulic supports (referred to as support relocation) poses a significant safety hazard. Severely sagting cables also frequently entangle workers' necks, increasing the safety risks. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides a special cable splitter for fully mechanized coal mining faces, aiming to reduce the aforementioned safety hazards.
[0004] To achieve the objectives of this utility model, the following technical solution is employed: A special cable distributor for fully mechanized coal mining faces includes a housing, track grooves, a cable routing ring, welding holes, a spring, a slider, a rotating shaft, and a winding roller. The feature is that two identical track grooves are arranged parallel to each other on the same plane of the housing. The slider is placed within the track grooves and can slide within them. A rotating shaft is vertically positioned on the side of the slider closest to the housing surface, and a winding roller is rotatably mounted on the rotating shaft. One end of a spring is fixedly connected to one end of the inner side of the track groove, and the other end of the spring is connected to the slider. Under the action of the spring, the winding roller is pushed to the rightmost end of the track groove. In the other parallel track groove, the slider and one end of the inner side of the track groove exchange their connection positions with the spring, pushing the winding roller to the leftmost end of the track groove. A cable routing ring is provided at one end of the track groove on the housing surface away from the winding roller, and welding holes are provided penetrating the housing at the four corners.
[0005] Preferably, the cross-sectional shape of the track groove is "convex", with the smaller opening located on the surface of the housing, and the slider is engaged in the lower half of the track groove.
[0006] The beneficial effects of this utility model are: This utility model can fold the drooping cable elastically under the hydraulic support, which can not only prevent workers from accidentally touching the cable and causing safety hazards, but also set the cable extension and retraction amount between the racks more evenly, avoiding damage to the cable due to insufficient margin when moving the rack. In addition, it is convenient to find faults, easy to disassemble and assemble, simple to manufacture, and widely available materials, and has a broad market prospect. Attached Figure Description
[0007] Figure 1 This is a front view of the main structure of this utility model; Figure 2 This is a side view of the main structure of this utility model; Figure 3 This is a diagram showing the relative positions of the cables before the frame is moved according to this utility model. Figure 4 This is a diagram showing the relative positions of the cables after the cable tray is moved according to this utility model. Figure 5 This is a diagram showing the relative positions of the three hydraulic supports before they are moved according to this utility model. Figure 6 This is a diagram showing the relative positions of the three hydraulic supports of this utility model during movement; Figure 7 This is a wiring diagram for installing multiple lines according to this utility model; Figure 8 This is a schematic diagram of the installation position of the hydraulic support in this utility model.
[0008] Wherein: 100-the cable splitter, 101-housing, 102-track groove, 103-cable routing ring, 104-welding hole, 201-spring, 202-slider, 203-rotating shaft, 204-winding roller, 301-cable, 401-top beam, 402-front support column, 403-rear support column Detailed Implementation
[0009] To deepen the understanding of this utility model, the utility model will be further described in detail below with reference to the embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the protection scope of this utility model.
[0010] Please see Figures 1-4 , Figures 1-4This is a structural diagram of a special cable distributor for fully mechanized coal mining faces, including a housing 101, a track groove 102, a cable routing ring 103, a welding hole 104, a spring 201, a slider 202, a rotating shaft 203, and a winding roller 204. Its features are: two identical track grooves 102 are arranged parallel to each other on the same plane of the housing 101; the slider 202 is placed in the track groove and can slide within it; the rotating shaft 203 is vertically arranged on the side of the slider 202 closest to the surface of the housing 101; the winding roller 204 is rotatably mounted on the rotating shaft 203; one end of the spring 201 is fixedly connected to one end of the inner side of the track groove 102, and the other end of the spring 201 is connected to the slider 202; under the action of the spring 201, the winding roller 204 is pushed to the rightmost end of the track groove 102. In another parallel track groove 102, the slider 202 and one end of the inner side of the track groove 102 exchange their connection positions with the spring 201, so that the winding roller 204 is pushed to the leftmost end of the track groove 102. A wire guide ring 103 is provided at one end of the track groove 102 on the surface of the housing 101 away from the winding roller 204, and welding holes 104 are provided through the housing 101 at the four corners of the housing 101.
[0011] Preferably, the cross-sectional shape of the track groove is "convex", with the smaller opening located on the surface of the housing 101, and the slider 202 is engaged in the lower half of the track groove.
[0012] Please see Figures 5-7 , Figures 5-7 This refers to the working state of this utility model during the relocation process.
[0013] Please see Figure 8 , Figure 8 This is a diagram showing the installation location of this utility model.
[0014] In use, the back of this utility model is welded to the bottom beam 401 of the hydraulic support, so that the track groove 102 is perpendicular to the forward direction of the hydraulic support. The cable 301 is passed through the cable routing ring 103 from the direction close to this utility model and continues forward, passing around the two winding rollers 204, and exiting from another cable routing ring 103 to connect to the next utility model.
[0015] When one of the hydraulic supports moves, due to the tension of the cable 301, the two winding rollers 204 move closer to each other in the track groove 102, releasing the excess cable 301. When the other hydraulic supports move forward, the two winding rollers 204 move away under the action of the spring 201, storing the excess cable 301 in the device. The hydraulic supports move forward alternately, while the winding rollers 204 continue to move in the track groove 102, realizing the safe operation of the device and the safe production of the fully mechanized mining face.
[0016] To facilitate cable installation, the cable routing ring 103 can be designed as an openable structure similar to a key fob.
[0017] When a cable 301 is damaged, it can be easily removed and replaced from this utility model, avoiding the cable replacement method mentioned in the background art, further reducing safety hazards and optimizing the working environment.
[0018] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0019] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A special cable distributor for fully mechanized coal mining faces, comprising a housing (101), a track groove (102), a cable guide ring (103), a welding hole (104), a spring (201), a slider (202), a rotating shaft (203), and a winding roller (204), characterized in that: Two identical track grooves (102) are arranged parallel to each other on the same plane of the housing (101). The slider (202) is placed in the track groove and can slide in the track groove. A rotating shaft (203) is vertically arranged on the side of the slider (202) near the surface of the housing (101). A winding roller (204) is rotatably arranged on the rotating shaft (203). One end of the spring (201) is fixedly connected to one end of the inner side of the track groove (102), and the other end of the spring (201) is connected to the slider (202). Under the action of the spring (201), the winding roller... (204) is pushed to the rightmost end of the track groove (102). In another track groove (102) parallel to it, the slider (202) and one end of the inner side of the track groove (102) exchange the connection position with the spring (201), so that the winding roller (204) is pushed to the leftmost end of the track groove (102). A wire guide ring (103) is set at one end of the track groove (102) away from the winding roller (204) on the surface of the housing (101). Welding holes (104) are set through the housing (101) at the four corners of the housing (101).
2. The special cable splitter for fully mechanized coal mining faces as described in claim 1, characterized in that: The track groove has a "convex" cross-sectional shape, with the smaller opening located on the surface of the housing (101), and the slider (202) is stuck in the lower half of the track groove.