Battery tray capable of quick positioning and docking

CN224804683UActive Publication Date: 2026-09-25BLUE SKY NEW ENERGY TECHNOLOGY (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202521919183.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-09-25
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0003]不过在实际操作中,换电站仍存在一些细节问题影响使用体验

Benefits of technology

[0015]本实用新型与现有技术相比优点在于:夜间操作时,环形灯带能清晰照亮充电仓,解决光线不足的问题,为对接操作提供良好视野。托盘滑动结构设计精密,推拉时通过导向杆与导向槽配合、滑条与滑槽配合实现精准导向,避免偏移,让电池轻松对准充电位置。对接瞬间,磁吸结构可辅助定位,增强对接稳定性,而中间的缓冲装置能有效缓解冲击力,保护部件的同时确保对接到位,同时便于在电磁铁断电后将托盘弹出,方便取放电池。整体结构兼顾了操作便利性与对接精准度,大幅提升换电站电池更换效率。

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Abstract

The utility model relates to a battery replacement station technical field discloses a kind of battery replacement station battery tray of quick positioning butt joint, comprising: charging cabinet, bottom surface is equipped with support, front side edge is equipped with lamp strip, towards front side is equipped with several charging compartments, and sealing door is hingedly equipped in front side of charging compartment;Tray, slidingly be equipped in charging compartment, and the lower fixed of front end is equipped with push-pull seat;Butt joint seat, fixedly be equipped in the lower end of rear wall in charging compartment, front side is equipped with charging slot, and electromagnet is embedded on front side wall, and the rear wall of tray is magnetic material;Buffer telescopic link, fixedly be equipped on the rear wall in charging compartment, and the front end fixed of front end is equipped with buffer block, and its front end is equipped with spring, and the front and rear end of spring is respectively connected with buffer block and buffer telescopic link fixedly.The utility model has the advantages that: the tray of battery charging port can be quickly and accurately butt joint, so that it is more convenient to replace battery in battery replacement station.
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Description

Technical Field

[0001] This utility model relates to the field of battery swapping station technology, specifically to a battery swapping station tray that can be quickly positioned and docked. Background Technology

[0002] Electric vehicle battery swapping stations are locations that provide battery replacement services for electric vehicles. They store a large number of fully charged batteries through centralized charging. When a user's electric vehicle runs out of power, they can go to the swapping station and use the swapping equipment to quickly remove the dead battery and replace it with a fully charged one. The whole process usually only takes a few tens of seconds to a few minutes.

[0003] However, in practice, some minor issues at battery swapping stations still affect the user experience. When users remove a fully charged new battery and place the old one into the charging compartment, insufficient lighting makes it difficult to clearly identify the battery's charging port and the docking ports within the compartment. In this situation, obstructed visibility can easily lead to misalignment of the ports, resulting in the battery appearing to be properly placed but not actually connected, leaving the old battery uncharged for an extended period. This not only affects the battery's recycling efficiency but may also result in an insufficient number of fully charged batteries available for subsequent users. Utility Model Content

[0004] To solve the above-mentioned problems, this utility model proposes a battery tray that can quickly and accurately connect to the battery charging port, making battery swapping at the station more convenient.

[0005] To solve the above-mentioned technical problems, the technical solution proposed by this utility model is: a battery tray for a battery swapping station that can be quickly positioned and docked, comprising:

[0006] The charging cabinet has a support on the bottom and a light strip on the front edge. Several charging compartments are opened to the front, and a sealing door is hinged to the front of each charging compartment.

[0007] The tray slides inside the charging compartment, and a push-pull base is fixedly provided at the lower front end.

[0008] The docking seat is fixedly installed at the lower end of the rear wall inside the charging compartment. A charging slot is provided on the front side, and an electromagnet is embedded in the front side wall. The rear wall of the tray is made of magnetic material.

[0009] A buffer telescopic rod is fixedly installed on the rear wall inside the charging compartment. A buffer block is fixedly installed at the front end, and a spring is sleeved on the front end of the spring. The front and rear ends of the spring are respectively connected and fixed to the buffer block and the buffer telescopic rod.

[0010] Furthermore, an annular frame is provided at the front edge of the charging cabinet, and the light strip is fixedly installed on the inner wall of the annular frame.

[0011] Furthermore, the sealing door is connected and fixed to the charging cabinet via a latch.

[0012] Furthermore, a battery positioning frame is fixedly provided at the upper edge of the tray.

[0013] Furthermore, the front end of the bottom surface of the charging compartment is provided with a notch for a matching push-pull seat, the rear side of the push-pull seat is provided with guide rods symmetrically, the rear wall of the notch is provided with a guide groove for the guide rods to slide into, the bottom surface of the tray is provided with a sliding strip, the bottom surface of the charging compartment is provided with a sliding groove for matching the sliding strip, and the front side of the push-pull seat is provided with an inner handle groove.

[0014] Furthermore, two docking seats are symmetrically provided, and the buffer telescopic rod is located between the two docking seats.

[0015] Compared with existing technologies, this invention has the following advantages: During nighttime operation, the ring-shaped light strip clearly illuminates the charging compartment, solving the problem of insufficient light and providing a good field of vision for docking operations. The tray sliding structure is precisely designed; during pushing and pulling, the guide rod and guide groove work together, and the slider and slide groove work together to achieve precise guidance, preventing deviation and allowing the battery to easily align with the charging position. At the moment of docking, the magnetic structure assists in positioning and enhances docking stability, while the central buffer device effectively mitigates impact, protecting components while ensuring proper docking. It also facilitates the tray's ejection after the electromagnet is de-energized, making it convenient to pick up and put down the battery. The overall structure balances operational convenience and docking accuracy, significantly improving the battery replacement efficiency of the battery swapping station. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is the front view of this utility model;

[0018] Figure 3 This is a side view of the present invention;

[0019] Figure 4 This is a top view of the present invention;

[0020] Figure 5 This is a utility model Figure 1 Enlarged view of section A.

[0021] As shown in the figure: 1. Charging cabinet; 2. Support; 3. Light strip; 4. Sealing door; 5. Tray; 6. Push-pull seat; 7. Connecting seat; 8. Charging slot; 9. Electromagnet; 10. Buffer telescopic rod; 11. Buffer block; 12. Spring; 13. Circular frame; 14. Lock; 15. Battery positioning frame; 16. Guide rod; 17. Slide groove; 18. Inner handle groove; 19. Control panel. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings.

[0023] Combined with appendix Figure 1 Appendix Figure 2 A battery swapping station tray that can be quickly positioned and docked includes: a charging cabinet 1, a support 2 on the bottom, a light strip 3 and a control panel 19 on the front side. The charging cabinet 1 has an annular frame 13 at the front edge, and the light strip 3 is fixed on the inner wall of the annular frame 13, which can clearly illuminate the charging compartment area and improve the visibility and convenience of operation at night or in low light.

[0024] Combined with appendix Figure 1 Appendix Figure 2 The charging cabinet 1 has several charging compartments facing forward. Each charging compartment has a sealing door 4 hinged to its front side. The sealing door 4 is connected and fixed to the charging cabinet 1 by a latch 14, which effectively prevents the door from being opened accidentally when not in operation and enhances the safety of battery storage.

[0025] Combined with appendix Figure 2 Appendix Figure 3 Appendix Figure 4 Appendix Figure 5 The tray 5 is slidably positioned within the charging compartment. A battery positioning frame 15 is fixedly installed at the upper edge of the tray 5 to limit the position of the batteries on the tray 5, preventing them from shifting or shaking during movement or charging, and ensuring docking stability. A push-pull seat 6 is fixedly installed below the front end of the tray 5. A notch matching the push-pull seat 6 is opened at the front end of the inner bottom of the charging compartment. Guide rods 16 are symmetrically arranged on the rear side of the push-pull seat 6. A guide groove for the guide rods 16 to slide into is provided on the rear wall of the notch. A slider is symmetrically arranged on the bottom surface of the tray 5. A groove 17 matching the slider is provided on the inner bottom surface of the charging compartment. An inwardly snapped handle groove 18 is provided on the front side of the push-pull seat 6. The guide rods 16 cooperate with the guide groove, and the sliders cooperate with the groove 17, providing precise guidance for the sliding of the tray 5. The inwardly snapped handle groove 18 facilitates effortless pushing and pulling of the tray, improving the smoothness of operation.

[0026] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 5The charging tray 5 has two symmetrical docking seats 7, one fixedly located on the lower end of the rear wall of the charging compartment, and the other with a charging slot 8 on its front side. An electromagnet 9 is embedded in the front wall. The rear wall of the tray 5 is made of magnetic material. A buffer telescopic rod 10 is fixedly located on the rear wall of the charging compartment, with a buffer block 11 fixedly attached to its front end. A spring 12 is sleeved on the front end of the buffer rod 10, and the front and rear ends of the spring 12 are respectively connected and fixed to the buffer block 11 and the buffer telescopic rod 10. Two docking seats 7 are symmetrically arranged, with the buffer telescopic rod 10 positioned between them. The symmetrical arrangement of the two docking seats 7 enhances the stability of the charging slot 8 docking, while the middle buffer telescopic rod 10 balances the impact force on the rear wall of the tray 5, extending the service life of the components.

[0027] Specific implementation of this utility model: When using the battery swapping station tray, first start the equipment via the control panel 19. If the light is dim, the light strip 3 inside the annular frame 13 can be turned on to illuminate the charging compartment area. Unlock the appropriate position of the latch 14 and open the sealing door 4 on the front side of the charging compartment. At this time, the electromagnet 9 inside the charging compartment is de-energized, and the buffer telescopic rod 10, under the action of the spring 12, pushes the tray forward through the buffer block 11. Reach your hand into the inner handle groove 18 of the push-pull seat 6 and pull the tray 5 outward. At this time, the slide bar on the bottom surface of the tray 5 slides along the slide groove 17 on the bottom surface of the charging compartment, and the guide rod 16 on the rear side of the push-pull seat 6 moves synchronously in the guide groove on the rear wall of the notch, ensuring that the tray 5 is pulled out smoothly.

[0028] Place the battery to be charged into the battery positioning frame 15 above the tray 5 and limit its position, then push the tray 5 back to reset. The electromagnet 9 is energized, and the magnetic material on the rear wall of the tray 5 gradually approaches the electromagnet 9 on the front side wall of the docking seat 7. Under the magnetic attraction, it precisely and quickly aligns with the charging slot 8. During the pushing process, the buffer block 11 at the front end of the buffer telescopic rod 10, in conjunction with the spring 12, reduces the impact force. After docking is complete, close the sealing door 4 and fasten the lock 14 to begin charging. The entire operation is convenient and the positioning is precise.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; for those skilled in the art, the specific meaning of the above term in this utility model can be understood according to the specific circumstances.

[0030] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A battery tray for a battery swapping station that can be quickly positioned and docked, characterized in that, include: The charging cabinet (1) has a support (2) on the bottom surface, a light strip (3) and a control panel (19) on the front side, and several charging compartments facing the front side. The charging compartments are hinged with a sealing door (4) on the front side. The tray (5) is slidably placed in the charging compartment, and a push-pull seat (6) is fixedly provided at the lower front end; The docking seat (7) is fixedly installed at the lower end of the rear wall inside the charging compartment. The front side is provided with a charging slot (8), and an electromagnet (9) is embedded in the front side wall. The rear wall of the tray (5) is made of magnetic material. A buffer telescopic rod (10) is fixedly installed on the rear wall inside the charging compartment. A buffer block (11) is fixedly installed at the front end, and a spring (12) is sleeved on the front end of the spring (12). The front and rear ends of the spring (12) are respectively connected and fixed to the buffer block (11) and the buffer telescopic rod (10).

2. The battery tray for a battery swapping station capable of rapid positioning and docking according to claim 1, characterized in that: The charging cabinet (1) has an annular frame (13) at the front edge, and the light strip (3) is fixed on the inner wall of the annular frame (13).

3. The battery tray for a battery swapping station capable of rapid positioning and docking according to claim 1, characterized in that: The sealed door (4) is connected and fixed to the charging cabinet (1) by a latch (14).

4. A battery swapping station tray capable of rapid positioning and docking according to claim 1, characterized in that: A battery positioning frame (15) is fixedly provided at the upper edge of the tray (5).

5. A battery tray for a battery swapping station capable of rapid positioning and docking according to claim 1, characterized in that: The charging compartment has a notch at the front end of the bottom surface of the compartment to match the push-pull seat (6). The push-pull seat (6) has symmetrical guide rods (16) on the rear side. The back wall of the notch has a guide groove for the guide rods (16) to slide into. The bottom surface of the tray (5) has symmetrical slide bars. The bottom surface of the charging compartment has a slide groove (17) to match the slide bars. The front side of the push-pull seat (6) has an inward handle groove (18).

6. A battery tray for a battery swapping station capable of rapid positioning and docking according to claim 1, characterized in that: Two docking seats (7) are symmetrically provided, and the buffer telescopic rod (10) is located between the two docking seats (7).