Hollowed-out reinforced rotor core

CN224804716UActive Publication Date: 2026-09-25SUZHOU HUANENG GENERATOR CO LTD +1
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Patent Information

Application Number
CN202521917736.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-09-25
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0005]为了解决上述技术问题,本实用新型提供一种镂空增强型转子铁芯,以解决现有转子铁芯一般为铁质结构组合成的整体结构,转子铁芯连接区域使用大量的铁质结构组合而成,当转子铁芯制作成型后,铁质的重量一般较重,较重的转子铁芯影响电机启动时的惯性负荷,从而影响电机动态响应速度的问题

Benefits of technology

本实用新型通过采用转子安装机构,实现转子铁芯通过安装插槽和安装插块快速安装在电机内部的转轴上,保证转子铁芯产生磁力转动时带动电机的转轴转动,主体凹槽减少铁芯主体的重量,从而减少转子铁芯的重量。

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Abstract

The utility model provides a kind of hollow reinforced rotor core belongs to mechanical parts technical field, to solve the problem of existing heavier rotor core influence inertia load when motor starts, including core main part, rotor connecting block, rotor stop block, installation slot, rotor mounting mechanism and rotor combination mechanism;The rotor connecting block is provided with multiple groups, and multiple rotor connecting blocks are respectively located in the inner end surface of core main part;The rotor stop block is provided with multiple groups, and multiple rotor stop blocks are respectively fixedly connected in the inner end surface of multiple rotor connecting blocks;The installation slot is provided with four groups, and four installation slots are respectively opened in the outer end surface of core main part;The rotor mounting mechanism is arranged in the outer end surface of core main part;The rotor combination mechanism is arranged in the inner end surface of core main part.Through rotor mounting mechanism, realize the weight reduction of main body groove core main part, through rotor combination mechanism, realize the raw material reduction when rotor core processing, reduce the cost of rotor core processing.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical component technology, and more specifically, it relates to a hollowed-out reinforced rotor core. Background Technology

[0002] An electric motor is composed of internal components such as a rotor and a stator. The rotor is made up of a rotor core and copper wire. During processing, the rotor core is directly formed by die stamping, and then the copper wire is wound around the rotor core. Finally, the rotor core is installed inside the motor.

[0003] According to CN201721105383.4, this utility model discloses a rotor core and a rotor. The rotor core has a first magnetic slot and a second magnetic slot. Both the first and second magnetic slots include multiple slots arranged at intervals along the circumference of the rotor core. The second magnetic slot is located inside the first magnetic slot, and the area between the second magnetic slot and two adjacent first magnetic slots is opposite in the radial direction of the rotor core. The second magnetic slot extends radially along the rotor core. The rotor core according to the embodiment of this utility model can reduce costs while ensuring demagnetization resistance.

[0004] Based on the above, existing rotor cores are generally integral structures composed of iron components. The connecting areas of the rotor core are made up of a large number of iron components. When the rotor core is manufactured, the weight of the iron is generally heavy. The heavy rotor core affects the inertial load when the motor starts, thus affecting the dynamic response speed of the motor. Summary of the Invention

[0005] To address the aforementioned technical problems, this utility model provides a hollowed-out reinforced rotor core. This solves the problem that existing rotor cores are generally integral structures composed of iron components, with the connecting areas of the rotor core made up of a large number of iron components. When the rotor core is manufactured, the weight of the iron components is generally heavy, which affects the inertial load during motor startup and thus affects the dynamic response speed of the motor.

[0006] The purpose and effect of this utility model of a hollowed-out reinforced rotor core are achieved by the following specific technical means: A hollowed-out reinforced rotor core includes a core body, rotor connecting blocks, rotor stops, mounting slots, a rotor mounting mechanism, and a rotor assembly mechanism. The core body has a circular ring structure. Multiple sets of rotor connecting blocks are evenly arranged on the inner end face of the core body, and each set of rotor connecting blocks has a rectangular structure. Multiple sets of rotor stops are fixedly connected to the middle of the inner end face of each set of rotor connecting blocks, and each set of rotor stops has a rectangular structure. Four sets of mounting slots are formed on the outer end face of the core body, and each set of mounting slots has a rectangular groove structure. The rotor mounting mechanism is located on the outer end face of the core body. Multiple sets of rotor assembly mechanisms are located on the inner end face of the core body.

[0007] Furthermore, the rotor mounting mechanism includes: mounting blocks; there are four sets of mounting blocks, which are respectively inserted into four sets of mounting slots, and the four sets of mounting blocks are rectangular structures.

[0008] Furthermore, the rotor mounting mechanism also includes: a main body groove; there are four sets of main body grooves, which are respectively opened on the outside of the iron core body, and the four sets of main body grooves are rectangular groove structures.

[0009] Furthermore, the rotor assembly mechanism includes a combination groove; the combination groove is formed on the inner end face of the iron core body, the combination groove is a rectangular groove structure, and the combination groove and the outer end face of the rotor connecting block are inserted and connected.

[0010] Furthermore, the rotor assembly mechanism also includes: a combined inclined surface; there are two sets of combined inclined surfaces, which are respectively opened on the left and right sides of the inner end face of the combined groove, and the two sets of combined inclined surfaces are inclined surface structures.

[0011] Furthermore, the rotor assembly mechanism also includes: hollowed-out circular holes; multiple sets of hollowed-out circular holes are provided, and the multiple sets of hollowed-out circular holes are evenly opened in the middle position of the rotor connecting block, and the multiple sets of hollowed-out circular holes are all circular structures.

[0012] Compared with the prior art, the present invention has the following beneficial effects: This invention employs a rotor mounting mechanism, enabling the rotor core to be quickly installed on the motor's internal shaft via mounting slots and mounting blocks. This ensures that when the rotor core generates magnetic force, it drives the motor's shaft to rotate. The main body groove reduces the weight of the core body, thereby reducing the weight of the rotor core.

[0013] This utility model employs a rotor assembly mechanism, enabling the rotor connecting block to be welded to the inner end face of the iron core body via a combination groove and a combination inclined surface. The rotor connecting block can be installed according to actual needs. The hollowed-out round hole is opened on the rotor connecting block to reduce its weight. The main body groove and the hollowed-out round hole reduce the weight of the rotor iron core, thereby ensuring that the motor can start quickly when the rotor iron core is installed inside the motor. The groove shape of the main body groove and the hollowed-out round hole reduces the raw materials used in the processing of the rotor iron core, thus lowering the processing cost of the rotor iron core. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the rotor core of this utility model.

[0015] Figure 2 This is a schematic diagram of the rotor mounting mechanism of this utility model.

[0016] Figure 3 This is a schematic diagram of the rotor assembly mechanism of this utility model.

[0017] Figure 4 This is a schematic diagram of the inner end face of the iron core body of this utility model.

[0018] Figure 5 This is a schematic diagram of the overall structure of the rotor connecting block of this utility model.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Iron core body; 2. Rotor connecting block; 3. Rotor stop block; 4. Mounting slot; 5. Mounting insert; 6. Main body groove; 7. Combined groove; 701. Combined inclined surface; 8. Hollowed-out round hole. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example

[0021] As attached Figure 1 and attached Figure 2 As shown: This utility model provides a hollowed-out reinforced rotor core, including a core body 1, rotor connecting blocks 2, rotor stops 3, mounting slots 4, and a rotor mounting mechanism. The core body 1 has a circular ring structure. Multiple sets of rotor connecting blocks 2 are evenly arranged on the inner end face of the core body 1, and each set of rotor connecting blocks 2 has a rectangular structure. Multiple sets of rotor stops 3 are fixedly connected to the middle position of the inner end face of the multiple sets of rotor connecting blocks 2, and each set of rotor stops 3 has a rectangular structure. Four sets of mounting slots 4 are respectively opened on the outer end face of the core body 1, and each set of mounting slots 4 has a rectangular groove structure. The rotor mounting mechanism is located on the outer end face of the core body 1.

[0022] The rotor mounting mechanism includes: mounting blocks 5; there are four sets of mounting blocks 5, which are respectively inserted into four sets of mounting slots 4. The four sets of mounting blocks 5 are rectangular structures. During use, the iron core body 1 is installed inside the motor. The groove inside the motor is aligned with the mounting slot 4 on the iron core body 1. Then, the mounting blocks 5 are inserted into the mounting slots 4, thereby installing the iron core body 1 inside the motor.

[0023] The rotor mounting mechanism also includes a main body groove 6; there are four sets of main body grooves 6, which are respectively opened on the outside of the iron core body 1. The four sets of main body grooves 6 are rectangular groove structures. During use, the main body grooves 6 are formed on the outside of the iron core body 1, reducing the weight of the iron core body 1, thereby reducing the load weight of the motor, ensuring that the iron core body 1 can rotate quickly, and at the same time reducing raw materials.

[0024] The specific usage and function of this first embodiment are as follows: During use, the iron core body 1 is installed inside the motor. The groove inside the motor is aligned with the mounting slot 4 on the iron core body 1. Then, the mounting block 5 is inserted into the mounting slot 4, thereby installing the iron core body 1 inside the motor. The outer side of the iron core body 1 forms the main body groove 6, reducing the weight of the iron core body 1, thereby reducing the load weight of the motor, ensuring that the iron core body 1 can rotate quickly, and at the same time reducing raw materials, so as to realize the installation of the rotor iron core inside the motor. Example

[0025] Based on Example 1, as shown in the appendix Figure 3 To be continued Figure 5 As shown: This utility model provides a hollowed-out reinforced rotor core, which also includes a rotor assembly mechanism. Multiple sets of rotor assembly mechanisms are provided, each set being disposed on the inner end face of the core body 1. Each rotor assembly mechanism includes a combination groove 7. The combination groove 7 is formed on the inner end face of the core body 1 and has a rectangular groove structure. The combination groove 7 is inserted into the outer end face of the rotor connecting block 2. During use, the rotor connecting block 2 is inserted into the inner end face of the core body 1 through the combination groove 7, thus fixing the rotor connecting block 2 at a fixed position on the inner end face of the core body 1.

[0026] The rotor assembly mechanism also includes a combination inclined surface 701. There are two sets of combination inclined surfaces 701, which are respectively opened on the left and right sides of the inner end face of the combination groove 7. The two sets of combination inclined surfaces 701 are inclined surface structures. During use, when the rotor connecting block 2 is installed in the combination groove 7, the two sets of combination inclined surfaces 701 are located on the left and right end faces of the rotor connecting block 2. The combination inclined surfaces 701 are filled by electric welding, thereby fixing the rotor connecting block 2 to the inner end face of the iron core body 1.

[0027] The rotor assembly mechanism also includes: hollow circular holes 8; there are multiple sets of hollow circular holes 8, which are evenly opened in the middle of the rotor connecting block 2. The multiple sets of hollow circular holes 8 are circular in structure. During use, the hollow circular holes 8 reduce the weight of the rotor connecting block 2, and at the same time reduce the amount of raw materials when making the rotor connecting block 2.

[0028] The specific usage and function of this second embodiment are as follows: During use, the rotor connecting block 2 is inserted into the inner end face of the iron core body 1 through the combined groove 7, so that the rotor connecting block 2 is installed in a fixed position on the inner end face of the iron core body 1. When the rotor connecting block 2 is installed in the combined groove 7, the two sets of combined inclined surfaces 701 are located on the left and right end faces of the rotor connecting block 2 respectively. The combined inclined surfaces 701 are filled by electric welding, thereby fixing the rotor connecting block 2 to the inner end face of the iron core body 1. The hollowed-out round hole 8 reduces the weight of the rotor connecting block 2. At the same time, the raw materials are reduced when manufacturing the rotor connecting block 2, so as to realize the connection between the iron core body 1 and the rotor connecting block 2 and reduce the weight.

[0029] The following points should be noted in this article: 1. The accompanying drawings of this embodiment only involve the structures involved in the embodiments of this utility model. Other structures can refer to the general design.

[0030] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.

[0031] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A hollowed-out reinforced rotor core, comprising a core body (1), a rotor connecting block (2), a rotor stop block (3), a mounting slot (4), a rotor mounting mechanism, and a rotor assembly mechanism; wherein the core body (1) is an annular structure; characterized in that: The rotor connecting blocks (2) are provided in multiple sets, and the multiple sets of rotor connecting blocks (2) are evenly arranged on the inner end face of the iron core body (1). The multiple sets of rotor connecting blocks (2) are rectangular structures. The rotor stops (3) are provided in multiple sets, and the multiple sets of rotor stops (3) are fixedly connected to the middle position of the inner end face of the multiple sets of rotor connecting blocks (2). The multiple sets of rotor stops (3) are rectangular structures. The mounting slots (4) are provided in four sets, and the four sets of mounting slots (4) are respectively opened on the outer end face of the iron core body (1). The four sets of mounting slots (4) are rectangular groove structures. The rotor mounting mechanism is set on the outer end face of the iron core body (1). The rotor assembly mechanism is provided in multiple sets, and the multiple sets of rotor assembly mechanisms are respectively set on the inner end face of the iron core body (1).

2. The hollowed-out reinforced rotor core as described in claim 1, characterized in that: The rotor mounting mechanism includes: mounting blocks (5); there are four sets of mounting blocks (5), and the four sets of mounting blocks (5) are respectively inserted into the four sets of mounting slots (4). The four sets of mounting blocks (5) are rectangular structures.

3. The hollowed-out reinforced rotor core as described in claim 1, characterized in that: The rotor mounting mechanism also includes: a main body groove (6); the main body groove (6) is provided in four groups, and the four groups of main body grooves (6) are respectively opened on the outside of the iron core body (1), and the four groups of main body grooves (6) are rectangular groove structures.

4. The hollowed-out reinforced rotor core as described in claim 1, characterized in that: The rotor assembly mechanism includes a combination groove (7); the combination groove (7) is opened on the inner end face of the iron core body (1), the combination groove (7) is a rectangular groove structure, and the combination groove (7) and the outer end face of the rotor connecting block (2) are inserted and connected.

5. The hollowed-out reinforced rotor core as described in claim 4, characterized in that: The rotor assembly mechanism also includes: a combined inclined surface (701); the combined inclined surface (701) is provided in two sets, and the two sets of combined inclined surfaces (701) are respectively opened on the left and right sides of the inner end face of the combined groove (7), and the two sets of combined inclined surfaces (701) are inclined surface structures.

6. The hollowed-out reinforced rotor core as described in claim 1, characterized in that: The rotor assembly mechanism also includes: hollow circular holes (8); there are multiple sets of hollow circular holes (8), which are evenly opened in the middle of the rotor connecting block (2), and the multiple sets of hollow circular holes (8) are circular structures.

Citation Information

Patent Citations

  • Rotor core and rotor

    CN207124501U