A secondary injection type cable control protection device wire inlet structure
Patent Information
- Application Number
- CN202522209651.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-20
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种二次注塑式的缆上控制保护装置进线结构,解决了大多未采用模块化设计,这种非模块化的设计导致装配过程复杂,需要耗费较多的人力和时间,增加了生产厂家的组装成本;此外,由于进线结构设计不够合理,线缆在外部折弯时,容易使密封结构受到破坏,进而造成密封失效,影响充电枪的防水、防尘等性能,给充电安全带来隐患的问题
(一)、该二次注塑式的缆上控制保护装置进线结构,通过将进线结构进行模块化设计,使产品整体更加美观,简化了装配流程,节省了大量的人力和时间,降低了生产成本,并且通过夹线板等的设置,能够让线缆被牢牢地固定住,提高了线缆的稳固性,并且使弯折处不易断裂,进而使密封结构不易被破坏,提高了线缆和下盖之间的密封性。
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Figure CN224805219U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy technology, specifically to a secondary injection-molded cable control and protection device inlet structure. Background Technology
[0002] With the booming development of the new energy vehicle industry and the continuous increase in the market share of new energy vehicles, charging safety and convenience have become key factors affecting user experience and industry development. For end users, convenient home charging guns with on-cable control and protection devices have become one of the commonly used charging devices due to their flexibility and ease of use.
[0003] As a core component of the charging gun, the cable control and protection device is not only the goal that manufacturers always pursue, but also an important line of defense to ensure user charging safety and avoid potential electrical hazards. At the same time, the convenient installation method can effectively reduce assembly costs and improve production efficiency for manufacturers, while the exquisite appearance can enhance the user experience of end customers and enhance the market competitiveness of the product.
[0004] Most existing secondary injection-molded cable control and protection devices do not adopt a modular design for their inlet structure. This non-modular design leads to a complex assembly process, requiring more manpower and time, and increasing the assembly costs for manufacturers. In addition, due to the unreasonable design of the inlet structure, the sealing structure is easily damaged when the cable is bent externally, which can lead to sealing failure and affect the waterproof and dustproof performance of the charging gun, thus posing a threat to charging safety. Utility Model Content
[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a secondary injection-molded cable control and protection device inlet structure. This solves the problem that most devices do not adopt modular designs, which leads to complex assembly processes, require more manpower and time, and increase the assembly costs for manufacturers. In addition, due to the unreasonable design of the inlet structure, the sealing structure is easily damaged when the cable is bent externally, resulting in sealing failure and affecting the waterproof and dustproof performance of the charging gun, thus posing a potential safety hazard to charging.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a secondary injection-molded cable control and protection device inlet structure, comprising a cable control and protection device body and a cable, wherein the cable is disposed on one side of the cable control and protection device body, the cable control and protection device body comprising an upper cover, a lower cover and an inlet hole, the upper cover being snapped onto the top of the lower cover, the inlet hole being opened on one side of the lower cover, a secondary injection-molded sealing body being fixedly connected to the surface of the cable, one end of the cable passing through the secondary injection-molded sealing body and extending into the interior of the inlet hole, a clamping plate abutting the top of the cable, the clamping plate being disposed inside the lower cover, screw mounting holes being provided on both sides of the top of the clamping plate, screws being threaded into the screw mounting holes, and the clamping plate being fixedly installed on the inner wall of the lower cover by screws.
[0007] Preferably, one side of the secondary injection molding sealing line passes through the inlet hole and extends into the interior of the lower cover, and a portion of the secondary injection molding sealing line abuts against the inner wall of the lower cover, and a sealing ring is provided on the surface of the secondary injection molding sealing line.
[0008] Preferably, the surface of the secondary injection molding sealing body is provided with a sealing groove, and the sealing ring 8 is snapped into the inside of the sealing groove 7. The sealing ring and the partial inner wall of the lower cover form a sealing structure. In this invention, the sealing ring and the inner wall of the lower cover abut against each other and form a sealing structure with a partial ring of the lower cover, thereby achieving a waterproof sealing effect.
[0009] Preferably, a first protruding rib is fixedly connected to the bottom side of the clamping plate. The first protruding rib abuts against the top of the cable. In this invention, by setting the first protruding rib, when the clamping plate is connected to the lower cover, the rib inserts into the cable to prevent the cable from coming out, thereby improving the stability of the connection between the cable and the clamping plate.
[0010] Preferably, the inner wall of the lower cover is fixedly connected with a second rib, which abuts against the bottom of the cable. In this invention, by setting the second rib, when the cable clamping plate is connected to the lower cover, the rib inserts into the cable to prevent the cable from coming out, thereby improving the stability of the connection between the cable and the lower cover.
[0011] (III) Beneficial Effects This utility model provides a secondary injection-molded cable control and protection device inlet structure. It has the following advantages: (i) The cable control and protection device with secondary injection molding has a modular design for the cable entry structure, which makes the product more aesthetically pleasing, simplifies the assembly process, saves a lot of manpower and time, reduces production costs, and the cable can be firmly fixed by the setting of clamping plates, which improves the stability of the cable and makes it less likely to break at the bend, thus making the sealing structure less likely to be damaged and improving the sealing between the cable and the lower cover.
[0012] (ii) The cable control and protection device inlet structure of the secondary injection molding type can improve the stability of the connection between the cable and the clamp plate by setting the first rib, and can improve the stability of the connection between the cable and the lower cover by setting the second rib. Thus, by setting the first rib and the second rib, the overall connection between the cable and the protection device can be improved, preventing the cable from coming off and being damaged, and extending the service life of the cable. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural diagram showing the overall disassembly of this utility model; Figure 3 This is a partial frontal sectional view of the present invention; Figure 4 This is a partial top sectional view of the present invention.
[0014] In the diagram: 1. Cable control and protection device body; 101. Top cover; 102. Bottom cover; 103. Inlet hole; 2. Cable; 3. Secondary injection molding sealed cable body; 4. Cable clamping plate; 5. Screw mounting hole; 6. Screw; 7. Sealing groove; 8. Sealing ring; 9. First rib; 10. Second rib. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] See Figure 1-4This utility model provides a technical solution: a secondary injection-molded cable control and protection device inlet structure, the structure of which includes a cable control and protection device body 1 and a cable 2. The cable 2 is disposed on one side of the cable control and protection device body 1. The cable control and protection device body 1 includes an upper cover 101, a lower cover 102 and an inlet hole 103. The upper cover 101 is snapped onto the top of the lower cover 102. The inlet hole 103 is opened on one side of the lower cover 102. A secondary injection-molded sealing body 3 is fixedly connected to the surface of the cable 2. One end of the cable 2 passes through the secondary injection-molded sealing body 3 and extends into the interior of the inlet hole 103. A clamping plate 4 is abutted against the top of the cable 2. The clamping plate 4 is disposed inside the lower cover 102. Screw mounting holes 5 are opened on both sides of the top of the clamping plate 4. Screws 6 are threadedly connected inside the screw mounting holes 5. The clamping plate 4 is fixedly installed on the inner wall of the lower cover 102 by the screws 6. A sealing ring 8 is provided on the surface of the secondary injection-molded sealing body 3.
[0017] One side of the secondary injection molding sealing line 3 passes through the inlet hole 103 and extends into the interior of the lower cover 102, and a portion of the secondary injection molding sealing line 3 abuts against the inner wall of the lower cover 102.
[0018] Among them, the surface of the secondary injection molding sealing line 3 is provided with a sealing groove 7, and the sealing ring 8 is snapped into the inside of the sealing groove 7. The sealing ring 8 forms a sealing structure with the partial inner wall of the lower cover 102. Specifically, the sealing ring 8 abuts against the inner wall of the lower cover 102 and forms a sealing structure with a partial ring of the lower cover 102, so as to achieve the effect of waterproof sealing.
[0019] The bottom side of the clamping plate 4 is fixedly connected with a first protruding rib 9, which abuts against the top of the cable 2. Specifically, by setting the first protruding rib 9, when the clamping plate 4 is connected to the lower cover 102, the rib pierces into the cable 2 to prevent the cable 2 from coming out, thereby improving the stability of the connection between the cable 2 and the clamping plate 4.
[0020] The inner wall of the lower cover 102 is fixedly connected with a second rib 10, which abuts against the bottom of the cable 2. Specifically, by setting the second rib 10, when the cable clamping plate 4 is connected to the lower cover 102, the rib pierces into the cable 2 to prevent the cable 2 from coming out, thereby improving the stability of the connection between the cable 2 and the lower cover 102.
[0021] Working principle: During assembly and use, first, the sealing ring 8 is placed in the sealing groove 7, thereby inserting the sealing ring 8 into the surface of the secondary injection-molded cable body 3. Then, the cable 2 is connected to the tail cable terminal in the lower cover 102. Next, the secondary injection-molded cable body 3 assembly is installed inside the cable control and protection device body 1. During installation, the cable 2 is inserted into the lower cover 102 through the inlet hole 103, and then the cable 2 is pressed down by the clamping plate 4. Then, the screw 6 is passed through the screw mounting hole 5 to fix the clamping plate 4 to the inner wall of the lower cover 102, thereby also firmly fixing the cable 2 inside the lower cover 102. While inserting the cable 2 into the lower cover 102, the secondary injection-molded cable body is also sealed. One side of the body 3 is inserted into the inlet hole 103, so that the sealing ring 8 and the inner wall of the lower cover 102 abut against each other, and a partial ring of the lower cover 102 forms a sealing structure, which achieves a waterproof sealing effect. By setting the body 3, the clamping plate 4 and the sealing ring 8 through secondary injection molding, the connection between the cable 2 and the control and protection device body 1 on the cable can be made into a modular design, making the product look more exquisite and easy to assemble. With the clamping plate 4 and screws 6, the cable 2 is fixed by the clamping plate 4 after entering the lower cover 102 to prevent it from falling out. The clamping plate 4 is connected to the lower cover 102 by screws 6, which ensures the stability and reliability of the clamping plate 4 and extends the service life of the overall device.
[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A secondary injection-molded cable control and protection device inlet structure, comprising a cable control and protection device body (1) and a cable (2), characterized in that: The cable (2) is disposed on one side of the cable control and protection device body (1). The cable control and protection device body (1) includes an upper cover (101), a lower cover (102), and an inlet hole (103). The upper cover (101) is snapped onto the top of the lower cover (102). The inlet hole (103) is opened on one side of the lower cover (102). A secondary injection-molded cable body (3) is fixedly connected to the surface of the cable (2). One end of the cable (2) passes through the secondary injection-molded cable body (3). The cable (2) extends into the inlet hole (103). The top of the cable (2) abuts against the clamping plate (4). The clamping plate (4) is located inside the lower cover (102). Screw mounting holes (5) are provided on both sides of the top of the clamping plate (4). Screws (6) are threaded into the screw mounting holes (5). The clamping plate (4) is fixedly installed on the inner wall of the lower cover (102) by screws (6). A sealing ring (8) is provided on the surface of the secondary injection molded sealing cable body (3).
2. The cable-mounted control and protection device inlet structure of a secondary injection molding type according to claim 1, characterized in that: One side of the secondary injection molding sealing line (3) passes through the inlet hole (103) and extends into the interior of the lower cover (102), and a portion of the secondary injection molding sealing line (3) abuts against the inner wall of the lower cover (102).
3. The cable-mounted control and protection device inlet structure of a secondary injection molding type according to claim 1, characterized in that: The surface of the secondary injection molding sealing line body (3) is provided with a sealing groove (7), and the sealing ring (8) is snapped into the inside of the sealing groove (7). The sealing ring (8) and the partial inner wall of the lower cover (102) form a sealing structure.
4. The cable-mounted control and protection device inlet structure of a secondary injection molding type according to claim 1, characterized in that: The bottom side of the clamping plate (4) is fixedly connected with a first protruding rib (9), which abuts against the top of the cable (2).
5. The cable-mounted control and protection device inlet structure of a secondary injection molding type according to claim 1, characterized in that: The inner wall of the lower cover (102) is fixedly connected with a second rib (10), which abuts against the bottom of the cable (2).