A high-power power adapter with good heat dissipation effect
Patent Information
- Application Number
- CN202522059080.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-25
AI Technical Summary
如果这些热量不能及时散发出去,会导致电源适配器内部温度升高,不仅会影响电源适配器的工作效率和稳定性,还可能缩短其使用寿命,甚至引发安全隐患
[0013]本实用新型提供了一种散热效果好的高功率电源适配器。与现有技术相比具备以下有益效果:
Smart Images

Figure CN224805288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power adapter technology, specifically a high-power power adapter with good heat dissipation. Background Technology
[0002] A power adapter is a power conversion device for small portable electronic devices and appliances. It is generally composed of components such as a casing, transformer, inductor, capacitor, control IC, and PCB board. Its working principle is to convert AC input into DC output.
[0003] During the use of high-power power adapters, the internal electronic components generate a significant amount of heat. If this heat cannot be dissipated in time, the internal temperature of the power adapter will rise, which will not only affect the power adapter's efficiency and stability but may also shorten its lifespan and even pose safety hazards.
[0004] Therefore, this utility model provides a high-power power adapter with good heat dissipation to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a high-power power adapter with good heat dissipation, thus solving the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-power power adapter with good heat dissipation, comprising a bottom shell, a top shell fixedly mounted on the top of the bottom shell, a main control circuit board fixedly mounted inside the bottom shell, a heat dissipation assembly disposed between the inner and outer sides of the top shell, the heat dissipation assembly comprising a top plate fixedly mounted on the top of the top shell, an outer shell fixedly mounted on the top of the top plate, side panels fixedly mounted on both sides of the outer shell, an air outlet slot opened inside the top of the outer shell, a motor fixedly mounted on the inner top of the outer shell, a cooling fan fixedly mounted on the output end of the motor, the cooling fan being located below the air outlet slot, an air vent slot opened inside the top plate, the air vent slot being located below the cooling fan, and rubber blocks fixedly mounted at the four corners of the bottom of the bottom shell.
[0007] Preferably, multiple temperature sensors are fixedly installed on the side wall of the bottom shell, the temperature sensors are electrically connected to the main control circuit board, and the cooling fan is electrically connected to the main control circuit board.
[0008] Preferably, a wiring slot is fixedly installed inside the right side of the bottom shell, and a wire is fixedly installed on the left side of the bottom shell. Both the wiring slot and the wire are electrically connected to the main control circuit board.
[0009] Preferably, air inlet slots are provided on both the left and right sides of the bottom shell, and the left and right air inlet slots are located on the left and right sides of the main control circuit board, respectively.
[0010] Preferably, multiple heat-conducting fins are fixedly installed at the bottom of the top plate. The heat-conducting fins are of different lengths and their lengths are set according to the different heights of the main control circuit board below, ensuring that each heat-conducting fin can be close to the main control circuit board.
[0011] Preferably, the outer shell, side panels, top plate, air outlet duct, and heat-conducting fins are all made of aluminum alloy and are integrally formed.
[0012] Beneficial effects
[0013] This invention provides a high-power power adapter with good heat dissipation. Compared with the prior art, it has the following advantages:
[0014] 1. This high-power power adapter with good heat dissipation has a heat dissipation component. The cooling fan can accelerate the airflow inside the adapter and expel heat through the air outlet. At the same time, the air inlet can introduce external cool air, forming a good air circulation and effectively improving the heat dissipation effect.
[0015] 2. This high-power power adapter with good heat dissipation has heat-conducting fins at the bottom of the top plate that are close to the main control circuit board. This allows it to quickly absorb the heat generated by the main control circuit board and transfer it to the top plate, casing, and other components. The heat is then dissipated through these components and the cooling fan, improving heat transfer efficiency and further enhancing the heat dissipation effect. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0017] Figure 1 This is a perspective view of the external structure of this utility model;
[0018] Figure 2 This is a three-dimensional view of the overall bottom structure of this utility model;
[0019] Figure 3 This is a three-dimensional view of the disassembled structure of the heat dissipation component of this utility model;
[0020] Figure 4 This is a three-dimensional view of the disassembled bottom structure of the heat dissipation component of this utility model;
[0021] Figure 5 This is a three-dimensional view of the internal structure of the heat dissipation component of this utility model;
[0022] Figure 6 This is a three-dimensional view of the inner top structure of this utility model.
[0023] In the diagram: 1. Bottom shell; 2. Heat dissipation assembly; 21. Outer shell; 22. Side panel; 23. Air outlet slot; 24. Motor; 25. Cooling fan; 26. Top plate; 27. Air inlet slot; 28. Air outlet slot; 29. Heat-conducting fins; 3. Wiring slot; 4. Top shell; 5. Wire; 6. Rubber block; 7. Main control circuit board; 8. Temperature sensor. Detailed Implementation
[0024] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0025] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] Reference Figures 1 to 6 This application provides a high-power power adapter with good heat dissipation, including a bottom shell 1. A top shell 4 is fixedly installed on the top of the bottom shell 1 by bolts. The bottom shell 1 and the top shell 4 together constitute the outer shell of the adapter, which plays a role in protecting the internal components. A main control circuit board 7 is fixedly installed inside the bottom shell 1 by screws. The main control circuit board 7 integrates various electronic components and is the core component of the adapter to realize power conversion.
[0027] A heat dissipation assembly 2 is provided between the inner and outer sides of the top shell 4. The heat dissipation assembly 2 includes a top plate 26, which is fixedly installed on the top of the top shell 4 by welding. A shell 21 is fixedly installed on the top of the top plate 26 by welding. Side panels 22 are fixedly installed on both the left and right sides of the shell 21 by welding. The shell 21, side panels 22 and top plate 26 together form a heat dissipation cavity. An air outlet slot 23 is provided inside the top of the shell 21 to exhaust hot air from the heat dissipation cavity. A motor 24 is fixedly installed on the inner top of the shell 21 by screws. The output end of the motor 24 is connected by a coupling. The device is fixedly equipped with a cooling fan 25, which is located below the air outlet slot 23. The motor 24 drives the cooling fan 25 to rotate, accelerating the airflow. An air outlet slot 28 is opened inside the top plate 26, which is located below the cooling fan 25. Hot air inside the bottom shell 1 can enter the heat dissipation cavity through the air outlet slot 28 and then be discharged by the cooling fan 25 through the air outlet slot 23. Rubber blocks 6 are glued and fixedly installed at the four corners of the bottom of the bottom shell 1. The rubber blocks 6 increase the friction between the adapter and the placement surface, play a role in preventing slippage, and also reduce the vibration of the adapter during operation.
[0028] Multiple temperature sensors 8 are fixedly installed on the side wall of the bottom shell 1 with screws. The temperature sensors 8 are electrically connected to the main control circuit board 7 through wires. The temperature sensors 8 can detect the temperature inside the bottom shell 1 in real time and transmit the temperature signal to the main control circuit board 7. The cooling fan 25 is electrically connected to the main control circuit board 7 through wires. The main control circuit board 7 can control the start, stop and speed of the cooling fan 25 according to the temperature signal transmitted by the temperature sensors 8. When the temperature is low, the cooling fan 25 can run at low speed or stop running; when the temperature rises to a certain threshold, the cooling fan 25 starts to run at high speed to enhance the heat dissipation effect.
[0029] A wiring slot 3 is fixedly installed inside the right side of the bottom shell 1 by screws, and a wire 5 is fixedly installed on the left side of the bottom shell 1 by a fixing sleeve. Both the wiring slot 3 and the wire 5 are electrically connected to the main control circuit board 7 through wires. The wiring slot 3 is used to connect to an external power source, and the wire 5 is used to connect to electrical equipment to realize the transmission of electrical energy.
[0030] Air inlet slots 27 are provided on both the left and right sides of the bottom shell 1. The left and right air inlet slots 27 are located on the left and right sides of the main control circuit board 7, respectively. External cold air can enter the bottom shell 1 through the air inlet slots 27 and exchange heat with the main control circuit board 7. Then the hot air enters the heat dissipation cavity through the air outlet slots 28 and is finally discharged, forming a complete air circulation heat dissipation path.
[0031] The bottom of the top plate 26 is integrally formed with multiple heat-conducting fins 29. The lengths of the heat-conducting fins 29 are not uniform. The lengths of the heat-conducting fins 29 are set according to the different heights of the main control circuit board 7 below, ensuring that each heat-conducting fin 29 can be close to the main control circuit board 7. Generally, the distance is controlled between 1-3mm, so that the heat generated by the main control circuit board 7 can be absorbed more efficiently.
[0032] The outer shell 21, side panel 22, top plate 26, air outlet slot 23, and heat-conducting fins 29 are all made of aluminum alloy. Aluminum alloy has good thermal conductivity and processing performance, and is integrally molded through die casting. The integrally molded structure makes the heat transfer between these components smoother, reduces thermal resistance, and improves heat dissipation efficiency.
[0033] The main control circuit board 7 uses an STM32F103C8T6 chip, which integrates an ARM Cortex-M3 core, a 12-bit ADC, multiple GPIOs, and a UART / I2C communication interface. It can not only realize the core functions of the adapter such as AC-DC conversion control and output voltage and current regulation through built-in algorithms, but also receive signals from the temperature sensor 8 and intelligently control the cooling fan 25, thus fulfilling the dual responsibilities of power conversion and heat dissipation management. The temperature sensor 8 uses a DS18B20, which is a single-bus digital temperature sensor that supports wide temperature measurement from -55℃ to 125℃. It communicates with the main control board through a single signal line to provide real-time feedback on the internal temperature to ensure the safe operation of the adapter.
[0034] The working principle of this embodiment is as follows: When the adapter is working, the electronic components on the main control circuit board 7 generate heat, which is transferred to the surrounding air. At the same time, the heat-conducting fins 29 absorb the heat of the main control circuit board 7 and transfer it to components such as the top plate 26 and the outer shell 21. The temperature sensor 8 detects the temperature inside the bottom shell 1 in real time and sends the temperature information to the main control circuit board 7. When the temperature is lower than the set threshold, the main control circuit board 7 controls the cooling fan 25 to not work or to work at a low speed. When the temperature is higher than the set threshold, the main control circuit board 7 controls the motor 24 to drive the cooling fan 25 to rotate at high speed. At this time, the cold air outside the bottom shell 1 enters the interior through the air inlet slot 27 and exchanges heat with the main control circuit board 7 and the heat-conducting fins 29. The hot air enters the heat dissipation cavity through the air outlet slot 28 and is finally discharged through the air outlet slot 23 under the action of the cooling fan 25, thereby achieving efficient heat dissipation.
[0035] Furthermore, all contents not described in detail in this specification are existing technologies known to those skilled in the art, and all electrical components mentioned in this document are powered by external power supply lines.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-power power adapter with good heat dissipation, comprising a bottom shell (1), characterized in that: A top shell (4) is fixedly installed on the top of the bottom shell (1). A main control circuit board (7) is fixedly installed inside the bottom shell (1). A heat dissipation assembly (2) is provided between the inside and outside of the top shell (4). The heat dissipation assembly (2) includes a top plate (26). The top plate (26) is fixedly installed on the top of the top shell (4). A shell (21) is fixedly installed on the top of the top plate (26). Side panels (22) are fixedly installed on both the left and right sides of the shell (21). An air outlet slot (23) is opened inside the top of the shell (21). A motor (24) is fixedly installed on the top inside of the shell (21). A cooling fan (25) is fixedly installed at the output end of the motor (24). The cooling fan (25) is located below the air outlet slot (23). An air outlet slot (28) is opened inside the top plate (26). The air outlet slot (28) is located below the cooling fan (25). Rubber blocks (6) are fixedly installed at the four corners of the bottom of the bottom shell (1).
2. The high-power power adapter with good heat dissipation according to claim 1, characterized in that: Multiple temperature sensors (8) are fixedly installed on the side wall of the bottom shell (1). The temperature sensors (8) are electrically connected to the main control circuit board (7), and the cooling fan (25) is electrically connected to the main control circuit board (7).
3. A high-power power adapter with good heat dissipation according to claim 1, characterized in that: A wiring slot (3) is fixedly installed inside the right side of the bottom shell (1), and a wire (5) is fixedly installed on the left side of the bottom shell (1). The wiring slot (3) and the wire (5) are both electrically connected to the main control circuit board (7).
4. A high-power power adapter with good heat dissipation according to claim 3, characterized in that: The bottom shell (1) has air inlet slots (27) on both the left and right sides, and the air inlet slots (27) on the left and right sides are respectively located on the left and right sides of the main control circuit board (7).
5. A high-power power adapter with good heat dissipation according to claim 1, characterized in that: Multiple heat-conducting fins (29) are fixedly installed at the bottom of the top plate (26). The heat-conducting fins (29) are of different lengths. The length of the heat-conducting fins (29) is set according to the different heights of the main control circuit board (7) below, so as to ensure that each heat-conducting fin (29) can be close to the main control circuit board (7).
6. A high-power power adapter with good heat dissipation according to claim 5, characterized in that: The outer shell (21), side panel (22), top plate (26), air outlet (23) and heat-conducting fins (29) are all made of aluminum alloy and are integrally formed.