Fan drive structure
Patent Information
- Application Number
- CN202522239777.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]而现有技术中普遍存在结构设计不合理、安装维护不便、散热性能差、电磁干扰大以及密封性能不足等问题
[0011]本实用新型的有益效果:本实用新型的一种风机驱动器结构,因本实用新型通过模块化设计,合理布局驱动器塑料盖板、驱动器塑料壳、驱动器通用裸板、导电铜柱、硅胶隔柱、导热胶片、驱动器导光柱、密封O型圈、控制口端子针座、端子胶壳等部件,实现了驱动器的紧凑化和模块化设计,大大提高了其结构的合理性及密封性,且第一导热胶片和第二导热胶片的设置,有效将驱动器通用裸板产生的热量传导至驱动器铝壳,显著提高了散热效率,延长了驱动器的使用寿命,而且设置的各硅胶隔柱均匀分布,有效吸收了驱动器运行过程中的振动,减少了振动对内部元件的影响,提高了系统的稳定性和可靠性,同时硅胶隔柱与驱动器塑料壳的组合,也能提供良好的电磁屏蔽效果,有效减少了电磁干扰,保证了驱动器的稳定运行,最后采用的各螺丝均为标准化螺丝固定,仅需一把十字螺丝刀即可完成拆装,维护时间也大大缩减,通用性提升,实用性强。
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Figure CN224805307U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fan drive structure and belongs to the field of fan drive technology. Background Technology
[0002] As the "intermediate control unit" between the wind turbine and the power grid, the wind turbine drive must simultaneously meet the requirements of efficient heat dissipation, reliable sealing, and convenient disassembly and assembly.
[0003] Existing technologies generally suffer from problems such as unreasonable structural design, inconvenient installation and maintenance, poor heat dissipation, significant electromagnetic interference, and insufficient sealing performance. Particularly in permanent magnet synchronous motor drive systems, traditional fan drive structures often employ a single metal casing design with an unoptimized internal component layout, resulting in low heat dissipation efficiency and a susceptibility to overheating and damage. Furthermore, the lack of effective vibration isolation and electromagnetic shielding measures means that vibrations and electromagnetic interference generated during drive operation can affect the stability and lifespan of the fan system. In addition, existing drive structures require the disassembly of multiple components during installation and maintenance, leading to cumbersome operations and increased maintenance costs and time. Therefore, there is an urgent need for a new fan drive structure to address these issues. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fan drive structure to solve the problems mentioned in the background technology. This utility model has excellent heat dissipation performance, stable structure, shock resistance and insulation, good sealing performance, strong versatility, and convenient assembly and maintenance.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a fan drive structure, including a drive aluminum shell, a drive plastic shell, conductive copper pillars, and a drive universal bare plate. The drive plastic shell contains a first silicone spacer, a second silicone spacer, a third silicone spacer, a fourth silicone spacer, and a fifth silicone spacer, installed inside by multiple terminal screws. The drive plastic shell is mounted on the upper end of the drive aluminum shell by multiple second screws, and a sealing O-ring is embedded at the connection between the drive plastic shell and the drive aluminum shell. The drive universal bare plate is fixed to the drive plastic shell and the drive aluminum shell by multiple combination screws. Multiple conductive copper pillars are installed on the upper end of the drive universal bare plate. A first thermally conductive film and a second thermally conductive film are adhered to the connection between the drive universal bare plate and the drive aluminum shell.
[0006] Furthermore, a driver plastic cover plate is installed on the upper end of the driver plastic housing by a plurality of first screws, and the driver plastic cover plate covers the upper ends of the first silicone partition, the second silicone partition, the third silicone partition, the fourth silicone partition, and the fifth silicone partition.
[0007] Furthermore, a driver light guide post is mounted on the upper end of the driver universal bare board, and the driver light guide post protrudes through the driver plastic shell.
[0008] Furthermore, the upper ends of the plurality of conductive copper pillars are respectively located within the first silicone spacer, the second silicone spacer, the third silicone spacer, the fourth silicone spacer, and the fifth silicone spacer, and the upper ends of the plurality of conductive copper pillars are respectively electrically connected to the plurality of terminal screws.
[0009] Furthermore, a control port terminal pin holder is mounted on the upper end of the universal bare board of the driver, and a terminal housing is mounted on the outside of the control port terminal pin holder, with the terminal housing embedded in one side of the upper end of the driver's plastic shell.
[0010] Furthermore, the aluminum housing side surface of the driver is provided with multiple heat dissipation fins.
[0011] The beneficial effects of this utility model are as follows: This utility model provides a fan drive structure. Through modular design, it rationally arranges components such as the drive plastic cover, drive plastic shell, drive universal bare board, conductive copper pillars, silicone spacers, thermal conductive film, drive light guide, sealing O-ring, control port terminal pin seat, and terminal shell. This achieves a compact and modular design of the drive, greatly improving its structural rationality and sealing performance. Furthermore, the placement of the first and second thermal conductive films effectively conducts the heat generated by the drive universal bare board to the drive aluminum shell, significantly improving heat dissipation efficiency and extending the drive's service life. The evenly distributed silicone spacers effectively absorb vibrations during drive operation, reducing the impact of vibrations on internal components and improving system stability and reliability. Simultaneously, the combination of silicone spacers and the drive plastic shell provides excellent electromagnetic shielding, effectively reducing electromagnetic interference and ensuring stable drive operation. Finally, all screws used are standardized screws, requiring only a Phillips screwdriver for assembly and disassembly, greatly reducing maintenance time, improving versatility, and enhancing practicality. Attached Figure Description
[0012] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0013] Figure 1 This is a schematic diagram of the structure of a fan drive according to the present invention;
[0014] Figure 2 This is an exploded structural diagram of a fan drive structure according to the present invention;
[0015] Figure 3 This is a schematic diagram of the upper disassembled structure of a fan drive structure according to the present invention;
[0016] Figure 4 This is a schematic diagram of the lower disassembled structure of a fan drive structure according to the present invention;
[0017] Figure 5 This is a three-dimensional structural diagram of the terminal housing of a fan driver according to the present invention;
[0018] Figure 6 This is a front view of a fan drive structure according to the present invention.
[0019] Figure 7 This is a bottom view schematic diagram of a fan drive structure according to the present invention.
[0020] In the diagram: 1-First screw, 2-Driver plastic cover, 3-First silicone spacer, 4-Second silicone spacer, 5-Third silicone spacer, 6-Fourth silicone spacer, 7-Conductive copper pillar, 8-Driver universal bare board, 9-First thermal conductive film, 10-Two-piece screw combination, 11-Second thermal conductive film, 12-Second screw, 13-Terminal screw, 14-Driver light guide post, 15-Fifth silicone spacer, 16-Driver plastic shell, 17-Sealing O-ring, 18-Control port terminal pin socket, 19-Driver aluminum shell, 20-Terminal shell. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Please see Figures 1-7 This utility model provides a technical solution: a fan driver structure, including a driver aluminum shell 19, a driver plastic shell 16, conductive copper pillars 7, and a driver universal bare plate 8. The driver plastic shell 16 has a first silicone spacer 3, a second silicone spacer 4, a third silicone spacer 5, a fourth silicone spacer 6, and a fifth silicone spacer 15 installed inside via multiple terminal screws 13. The driver plastic shell 16 is covered on the upper end of the driver aluminum shell 19 by multiple second screws 12, and a sealing O-ring 17 is embedded at the connection between the driver plastic shell 16 and the driver aluminum shell 19. The driver universal bare plate 8 is installed and fixed inside the driver plastic shell 16 and the driver aluminum shell 19 by multiple combination screws 10. Multiple conductive copper pillars 7 are installed on the upper end of the driver universal bare plate 8. A first thermally conductive film 9 and a second thermally conductive film 11 are attached to the connection between the driver universal bare plate 8 and the driver aluminum shell 19. This design solves the problems of unreasonable structural design, inconvenient installation and maintenance, poor heat dissipation, large electromagnetic interference, and insufficient sealing performance commonly found in existing fan driver technologies.
[0023] As the first embodiment of this utility model: A driver plastic cover plate 2 is installed on the upper end of the driver plastic housing 16 by a plurality of first screws 1, and the driver plastic cover plate 2 covers the upper ends of the first silicone spacer 3, the second silicone spacer 4, the third silicone spacer 5, the fourth silicone spacer 6, and the fifth silicone spacer 15. The driver plastic cover plate 2 is fixed to the upper end of the driver plastic housing 16 by a plurality of first screws 1, forming a complete top closed structure, which effectively prevents dust and foreign objects from entering the upper end of the driver plastic housing 16, and can also shield and protect the terminal screws 13 therein, while improving the overall appearance consistency.
[0024] The driver general bare board 8 has a driver light guide post 14 installed on the top, and the driver light guide post 14 protrudes through the driver plastic shell 16. The added driver light guide post 14 makes it easy for users to intuitively observe the driver's operating status and improves the human-computer interaction experience.
[0025] The upper ends of multiple conductive copper pillars 7 are respectively located inside the first silicone spacer 3, the second silicone spacer 4, the third silicone spacer 5, the fourth silicone spacer 6, and the fifth silicone spacer 15, and the upper ends of the multiple conductive copper pillars 7 are electrically connected to multiple terminal screws 13. By adding multiple conductive copper pillars 7, which are respectively set inside the first silicone spacer 3, the second silicone spacer 4, the third silicone spacer 5, the fourth silicone spacer 6, and the fifth silicone spacer 15, and electrically connected to the terminal screws 13, a reliable electrical connection between the circuit board and the external power supply and signal is realized. At the same time, the silicone spacers play a dual role of insulation and shock absorption.
[0026] The driver's universal bare board 8 has a control port terminal pin socket 18 mounted on its upper end. A terminal housing 20 is mounted on the outside of the control port terminal pin socket 18, and the terminal housing 20 is embedded in one side of the upper end of the driver's plastic housing 16. The added control port terminal pin socket 18 and the terminal housing 20 form a standardized external interface, which facilitates quick wiring and provides good insulation protection.
[0027] The side surface of the driver's aluminum housing 19 is provided with multiple heat dissipation fins. By adding heat dissipation fins, the heat dissipation area on the side of the driver's aluminum housing 19 can be increased, further improving the overall heat dissipation efficiency and ensuring stable operation of the driver in high-temperature environments.
[0028] As a second embodiment of this utility model: the heat generated by the universal bare board 8 of the driver during operation is efficiently conducted to the aluminum shell 19 of the driver through the first thermally conductive film 9 and the second thermally conductive film 11. The heat dissipation fins on the outer surface of the aluminum shell further enhance heat dissipation, forming a complete heat dissipation path and effectively controlling the temperature of the components; the first silicone spacer 3, the second silicone spacer 4, the third silicone spacer 5, the fourth silicone spacer 6 and the fifth silicone spacer 15 are evenly arranged around the universal bare board 8 of the driver and at key support points, which not only effectively absorb vibrations during operation, but also form an electromagnetic shielding layer through the combination of silicone material and plastic shell, reducing internal and external electromagnetic interference; the sealing O-ring 17 is placed between the plastic shell 16 of the driver and the aluminum shell 19 of the driver to form a reliable sealing interface, preventing moisture and dust from entering and adapting to complex industrial environments; all screws (first screw 1, second screw 12, two-combination screw 10, terminal screw 13) adopt a standardized design, and all disassembly and assembly operations can be completed using the same Phillips screwdriver, which greatly simplifies the production assembly and on-site maintenance process and improves the versatility and applicability of the product.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fan drive structure, comprising an aluminum drive housing (19), a plastic drive housing (16), a conductive copper pillar (7), and a universal bare drive board (8), characterized in that: The driver plastic housing (16) is equipped with a first silicone spacer (3), a second silicone spacer (4), a third silicone spacer (5), a fourth silicone spacer (6), and a fifth silicone spacer (15) through multiple terminal screws (13). The driver plastic housing (16) is covered on the upper end of the driver aluminum housing (19) by multiple second screws (12), and a sealing O-ring (17) is embedded at the connection between the driver plastic housing (16) and the driver aluminum housing (19). The driver plastic housing (16) and the driver aluminum housing (19) are fixed with a driver universal bare board (8) through multiple two-combination screws (10). Multiple conductive copper pillars (7) are installed on the upper end of the driver universal bare board (8). A first thermally conductive film (9) and a second thermally conductive film (11) are attached to the connection between the driver universal bare board (8) and the driver aluminum housing (19).
2. The fan drive structure according to claim 1, characterized in that: The driver plastic housing (16) is fitted with a driver plastic cover plate (2) at the upper end by a plurality of first screws (1), and the driver plastic cover plate (2) covers the upper ends of the first silicone partition (3), the second silicone partition (4), the third silicone partition (5), the fourth silicone partition (6), and the fifth silicone partition (15).
3. The fan drive structure according to claim 1, characterized in that: The driver universal bare board (8) is equipped with a driver light guide post (14) at the upper end, and the driver light guide post (14) protrudes through the driver plastic shell (16).
4. The fan drive structure according to claim 1, characterized in that: The upper ends of the multiple conductive copper pillars (7) are respectively located within the first silicone spacer (3), the second silicone spacer (4), the third silicone spacer (5), the fourth silicone spacer (6) and the fifth silicone spacer (15), and the upper ends of the multiple conductive copper pillars (7) are respectively electrically connected to the multiple terminal screws (13).
5. The fan drive structure according to claim 1, characterized in that: The upper end of the driver universal bare board (8) is equipped with a control port terminal pin seat (18), and a terminal shell (20) is installed on the outside of the control port terminal pin seat (18), and the terminal shell (20) is embedded in one side of the upper end of the driver plastic shell (16).
6. The fan drive structure according to claim 1, characterized in that: The side surface of the driver aluminum housing (19) is provided with multiple heat dissipation fins.