An electrode boiler steam superheater control cabinet
Patent Information
- Application Number
- CN202522292524.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-29
AI Technical Summary
而电极锅炉用蒸汽过热器则用于将饱和蒸汽加热为过热蒸汽的设备,广泛应用于电极锅炉、化工生产等领域,以提高蒸汽做功效率和循环热效率,由于蒸汽过热器需要进一步进行加热工作,因此导致控制柜内部的温度高,从而对电器元件的使用寿命造成影响,为进一步延长控制柜内部电器元件的使用寿命,本实用新型提出一种电极锅炉用蒸汽过热器控制柜以解决现有技术中存在的问题
[0011]本实用新型的有益效果为:本实用新型通过隔热板将柜体分割为加热仓和电器元件仓,其中电器元件仓内安装有多个电器元件用于对本装置的控制,而吊装安装的安装板进一步减少了安装板与柜体的接触面积,进一步减少热量的传输,同时本装置通过第一通风机构和第二通风机构相配合对电器元件进行散热,增加电器元件的散热效果,从而延长电器元件的使用寿命,而且本装置安装板位于第一通风机构以及第二通风机构的中端,从而从两面对安装板上的电器元件进行散热,进一步增加对电器元件的散热效果。
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Figure CN224805312U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of electrode boiler equipment, and in particular to a steam superheater control cabinet for electrode boilers. Background Technology
[0002] Electrode boilers are high-efficiency devices that directly convert electrical energy into heat energy by utilizing the conductivity of water. They heat boiler water through high-voltage electrode discharge, eliminating the need for low-voltage transformers and featuring high efficiency and rapid adjustment. Electrode boiler steam superheaters are devices used to heat saturated steam into superheated steam. They are widely used in electrode boilers, chemical production, and other fields to improve steam work efficiency and cycle thermal efficiency. Since the steam superheater needs to perform further heating, the temperature inside the control cabinet is high, which affects the service life of electrical components. In order to further extend the service life of electrical components inside the control cabinet, this utility model proposes a control cabinet for an electrode boiler steam superheater to solve the problems existing in the prior art. Utility Model Content
[0003] To address the aforementioned problems, this utility model proposes a steam superheater control cabinet for an electrode boiler. This control cabinet divides the cabinet into a heating chamber and an electrical component chamber using a heat insulation plate. The electrical component chamber houses multiple electrical components used for controlling the device. Furthermore, the suspended mounting plate further reduces the contact area between the mounting plate and the cabinet, thereby further reducing heat transfer.
[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a control cabinet for a steam superheater for an electrode boiler, including a cabinet body and a cabinet door, wherein a heat insulation plate is provided inside the cabinet body, the front side of the heat insulation plate is an electrical component compartment, the rear side of the heat insulation plate is a heating compartment, an installation plate for installing electrical components is suspended inside the electrical component compartment, a first ventilation mechanism is provided on both sides of the installation plate, a second ventilation mechanism is provided at the bottom of the installation plate, and the installation plate and the electrical components are located at the middle of the first ventilation mechanism and the second ventilation mechanism.
[0005] Further improvements are made in that: the first ventilation mechanism includes a first mounting frame, a first cooling fan, ventilation holes and a first air guide groove. The first mounting frame is fixed on the inner walls of both sides of the cabinet. The first mounting frame is provided with a plurality of mounting slots for mounting the first cooling fan. The side wall of the cabinet is provided with a plurality of ventilation holes at positions corresponding to the mounting slots. The side of the first mounting frame near the cabinet is provided with a plurality of first air guide grooves that are connected to the second ventilation mechanism.
[0006] A further improvement is that the second ventilation mechanism includes a second mounting frame and a second cooling fan. The top of both ends of the second mounting frame is connected to the bottom of the first mounting frame. Two sets of second cooling fans are symmetrically installed on the second mounting frame. Multiple sets of support columns are provided at the bottom of the second mounting frame. The bottom of the support columns is fixedly connected to the inner wall of the cabinet. Second air guide channels are provided on the side walls at both ends of the second mounting frame, which are aligned with the first air guide channel.
[0007] A further improvement is that a filter screen is provided on the inner side of the first mounting frame at the position corresponding to the mounting groove, and a limit block is rotatably installed at each of the four corners of the filter screen.
[0008] A further improvement is that L-shaped mounting blocks are symmetrically installed on the upper end of the mounting plate, and the ends of the L-shaped mounting blocks are fixedly connected to the inner top wall of the cabinet.
[0009] A further improvement is that the heat insulation board includes a first partition, a second partition, and a middle frame. The first partition and the second partition are located on both sides of the middle frame and are sealed to the middle frame. After sealing, a vacuum treatment is performed.
[0010] A further improvement is that the heating chamber is equipped with a heating mechanism for superheating steam, and the top of the heating chamber is also equipped with temperature and pressure gauges.
[0011] The beneficial effects of this utility model are as follows: This utility model divides the cabinet into a heating chamber and an electrical component chamber through a heat insulation plate. The electrical component chamber contains multiple electrical components for controlling the device. The suspended mounting plate further reduces the contact area between the mounting plate and the cabinet, further reducing heat transfer. At the same time, the device uses a first ventilation mechanism and a second ventilation mechanism to dissipate heat from the electrical components, increasing the heat dissipation effect and extending the service life of the electrical components. Moreover, the mounting plate is located in the middle of the first and second ventilation mechanisms, thus dissipating heat from both sides to the electrical components on the mounting plate, further increasing the heat dissipation effect. Attached Figure Description
[0012] Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the structure of the first ventilation mechanism and the second ventilation mechanism of this utility model; Figure 4 This is a schematic diagram of the hoisting of the mounting plate of this utility model; Figure 5 This is a schematic diagram showing the disassembled heat insulation board of this utility model.
[0013] The components include: 1. Cabinet body; 2. Cabinet door; 3. Heat insulation board; 4. Mounting plate; 5. First mounting frame; 6. First cooling fan; 7. Ventilation hole; 8. First air guide duct; 9. Second mounting frame; 10. Second cooling fan; 11. Support column; 12. Second air guide duct; 13. Filter screen; 14. Limiting block; 15. L-shaped mounting block; 16. First partition; 17. Second partition; 18. Middle frame; 19. Temperature instrument; 20. Pressure instrument. Detailed Implementation
[0014] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0015] according to Figures 1-5 As shown in the figure, this embodiment proposes a steam superheater control cabinet for an electrode boiler, including a cabinet body 1 and a cabinet door 2. The cabinet body 1 is provided with a heat insulation plate 3 inside. The front side of the heat insulation plate 3 is an electrical component compartment, and the rear side of the heat insulation plate 3 is a heating compartment. An installation plate 4 for installing electrical components is suspended inside the electrical component compartment. A first ventilation mechanism is provided on both sides of the installation plate 4, and a second ventilation mechanism is provided at the bottom of the installation plate 4. The installation plate 4 and the electrical components are located at the middle of the first ventilation mechanism and the second ventilation mechanism.
[0016] This control cabinet divides the cabinet body 1 into a heating chamber and an electrical component chamber through a heat insulation plate 3. The electrical component chamber contains multiple electrical components used to control this device. The suspended mounting plate 4 further reduces the contact area between the mounting plate 4 and the cabinet body 1, further reducing heat transfer. At the same time, this device uses a first ventilation mechanism and a second ventilation mechanism to dissipate heat from the electrical components, increasing the heat dissipation effect and extending the service life of the electrical components. Moreover, the mounting plate 4 is located in the middle of the first ventilation mechanism and the second ventilation mechanism, thus dissipating heat from both sides to the electrical components on the mounting plate 4, further increasing the heat dissipation effect on the electrical components.
[0017] The first ventilation mechanism includes a first mounting frame 5, a first cooling fan 6, ventilation holes 7, and a first air guide 8. The first mounting frame 5 is fixed on the inner walls of both sides of the cabinet 1. The first mounting frame 5 is provided with a plurality of mounting slots for mounting the first cooling fan 6. The side wall of the cabinet 1 is provided with a plurality of ventilation holes 7 at positions corresponding to the mounting slots. The side of the first mounting frame 5 near the cabinet 1 is provided with a plurality of first air guide 8 vertically downwards and connected to the second ventilation mechanism.
[0018] By activating the first cooling fan 6, the first cooling fan 6 on the first mounting frame 5 on one side blows air into the cabinet 1, and the first cooling fan 6 on the first mounting frame 5 on the other side exhausts air out of the cabinet 1. Together with the ventilation holes 7 on the side wall of the cabinet 1, air circulation is formed, thereby dissipating heat from the electrical components on the mounting plate 4.
[0019] The second ventilation mechanism includes a second mounting frame 9 and a second cooling fan 10. The top of both ends of the second mounting frame 9 is connected to the bottom of the first mounting frame 5. Two sets of second cooling fans 10 are symmetrically mounted on the second mounting frame 9. Multiple sets of support columns 11 are provided at the bottom of the second mounting frame 9. The bottom of the support columns 11 is fixedly connected to the inner wall of the cabinet 1. Second air guide channels 12 are provided on the side walls at both ends of the second mounting frame 9, which are aligned with the first air guide channel 8.
[0020] By activating the second cooling fan 10, the second cooling fan 10 blows air upwards, thereby dissipating heat from the bottom of the electrical components on the mounting plate 4. At the same time, the first air guide 8 on the first mounting frame 5 and the second air guide 12 on the second mounting frame 9 are connected, forming an air cavity in conjunction with the design of the support column 11, thereby ensuring air circulation and increasing the heat dissipation effect of the second fan.
[0021] A filter screen 13 is provided on the inner side of the first mounting frame 5 at the position corresponding to the mounting groove, and a limit block 14 is rotatably installed at each of the four corners of the filter screen 13.
[0022] The filter screen 13 protects the interior of the cabinet 1, while the installation method of limiting the filter screen 13 by rotating the limit block 14 greatly facilitates the disassembly and replacement of the filter screen 13.
[0023] The upper end of the mounting plate 4 is symmetrically equipped with L-shaped mounting blocks 15, and the ends of the L-shaped mounting blocks 15 are fixedly connected to the top inner wall of the cabinet 1.
[0024] The heat insulation board 3 includes a first partition 16, a second partition 17 and a middle frame 18. The first partition 16 and the second partition 17 are located on both sides of the middle frame 18 and are sealed to the middle frame 18. After sealing, a vacuum treatment is performed.
[0025] By employing a vacuum method, the heat insulation effect of the heat insulation board 3 is further enhanced.
[0026] The heating chamber is equipped with a heating mechanism for superheating steam, and the top of the heating chamber is also equipped with a temperature gauge 19 and a pressure gauge 20.
[0027] The heating mechanism in this device uses an existing steam reheating structure, which will not be described in detail here.
[0028] The control cabinet for the superheater of the electrode boiler is divided into a heating chamber and an electrical component chamber by a heat insulation plate 3. The heating chamber is equipped with a heating mechanism for heating the steam, while the electrical component chamber is used for the installation of electrical components. The heat insulation plate 3 reduces the heat transfer to the electrical component chamber, thus providing initial protection for the installed electrical components. At the same time, heat dissipation structures are provided on both sides and the bottom of the electrical component chamber to increase the heat dissipation effect and further extend the life of the electrical components. The mounting plate 4 used to install the electrical components adopts a hanging installation method, which further reduces the installation contact area, thereby reducing heat transfer and further extending the service life of the electrical components.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A control cabinet for a steam superheater in an electrode boiler, comprising a cabinet body (1) and a cabinet door (2), characterized in that: The cabinet (1) is equipped with a heat insulation board (3) inside. The front side of the heat insulation board (3) is an electrical component compartment, and the rear side of the heat insulation board (3) is a heating compartment. An installation plate (4) for installing electrical components is suspended inside the electrical component compartment. A first ventilation mechanism is provided on both sides of the installation plate (4), and a second ventilation mechanism is provided at the bottom of the installation plate (4). The installation plate (4) and the electrical components are located at the middle of the first ventilation mechanism and the second ventilation mechanism.
2. The control cabinet for a steam superheater in an electrode boiler according to claim 1, characterized in that: The first ventilation mechanism includes a first mounting frame (5), a first cooling fan (6), ventilation holes (7) and a first air guide groove (8). The first mounting frame (5) is fixed on the inner walls of both sides of the cabinet (1). The first mounting frame (5) is provided with multiple mounting slots for installing the first cooling fan (6). Multiple sets of ventilation holes (7) are provided at the positions corresponding to the mounting slots on the side wall of the cabinet (1). Multiple sets of first air guide grooves (8) connected to the second ventilation mechanism are provided vertically downward on the side of the first mounting frame (5) near the cabinet (1).
3. The control cabinet for a steam superheater in an electrode boiler according to claim 1, characterized in that: The second ventilation mechanism includes a second mounting frame (9) and a second cooling fan (10). The top of both ends of the second mounting frame (9) is connected to the bottom of the first mounting frame (5). Two sets of second cooling fans (10) are symmetrically installed on the second mounting frame (9). Multiple sets of support columns (11) are provided at the bottom of the second mounting frame (9). The bottom of the support columns (11) is fixedly connected to the inner wall of the cabinet (1). The side walls at both ends of the second mounting frame (9) are provided with second air guide channels (12) aligned with the first air guide channel (8).
4. A steam superheater control cabinet for an electrode boiler according to claim 2, characterized in that: A filter screen (13) is provided on the inner side of the first mounting frame (5) at the position corresponding to the mounting groove, and a limit block (14) is rotatably installed at each of the four corners of the filter screen (13).
5. A steam superheater control cabinet for an electrode boiler according to claim 1, characterized in that: The upper end of the mounting plate (4) is symmetrically equipped with L-shaped mounting blocks (15), and the ends of the L-shaped mounting blocks (15) are fixedly connected to the top inner wall of the cabinet (1).
6. A steam superheater control cabinet for an electrode boiler according to claim 1, characterized in that: The heat insulation board (3) includes a first partition (16), a second partition (17) and a middle frame (18). The first partition (16) and the second partition (17) are located on both sides of the middle frame (18) and are sealed to the middle frame (18). After sealing, a vacuum treatment is performed.
7. A steam superheater control cabinet for an electrode boiler according to claim 1, characterized in that: The heating chamber is equipped with a heating mechanism for superheating steam, and the top of the heating chamber is also equipped with a temperature gauge (19) and a pressure gauge (20).