A fruit cluster peeler with anti-jamming

Abstract

The utility model discloses a kind of fruit cluster barking machines of anti-jamming, it is related to fruit cluster barking technical field, effectively solve the technical problem that corn ear is easy to jam, including lower support, transmission plate and barking frame being arranged on lower support and fixed installation on the loading port of transmission plate, barking frame is fixedly installed with multiple transverse interval arrangement fixed axle bracket, every fixed axle bracket is rotatably connected with swing axle, swing axle surface is fixedly installed with swing fan blade, barking frame side is fixedly installed with adjustment motor, adjustment motor output shaft one end is rotatably connected with eccentric wheel, eccentric wheel one side is fixedly installed with push arm, push arm is rotatably connected with swing arm in close end face one side, swing arm one side is rotatably connected with the clamping frame of fixed sleeve in swing axle surface, the utility model is barked, avoid fruit cluster in barking process due to position or stress reason and drop into gap, finally realize the effect of preventing fruit cluster jam and guaranteeing barking procedure to carry out smoothly.

Description

Technical Field

[0001] This utility model relates to the field of fruit ear peeling technology, specifically a fruit ear peeling machine that prevents jamming. Background Technology

[0002] The corn huller is a specialized agricultural machine used in the post-harvest processing of corn. It is mainly used to remove the husks and silks from the corn ears. The ears are fed into the machine through a conveyor, and the husks are separated by friction and tearing action using components such as rubber rollers and teeth. Then, the husks and clean ears are sorted and discharged with the help of a fan or brush. This equipment can connect the corn harvesting, drying, and threshing processes, replacing traditional manual hulling, greatly reducing labor costs and improving processing efficiency. It is widely used in family farms, large-scale planting bases, and grain purchasing points. According to the processing capacity, it can be divided into small household type and large industrial type.

[0003] In the actual peeling process, traditional medium and large-sized peeling machines inevitably have dead corners and gaps due to structural factors, especially between two peeling rollers that cannot cooperate with each other. The ears of corn get stuck in the gaps, which will cause some ears to be unable to be peeled. Severe accumulation can also affect the equipment itself and even cause damage.

[0004] Traditional peeling shafts are installed in parallel at the same height, resulting in a limited contact area between the peeling roller and the fruit bunch. This can easily lead to missed peeling or excessive squeezing damage when dealing with fruit bunches of different sizes, resulting in low peeling efficiency. In addition, subsequent operations such as replacing the peeling roller and repairing the bearings require disassembling a large number of related structures, which is cumbersome, time-consuming, and labor-intensive, seriously affecting the equipment's continuous operation capability and overall uptime.

[0005] Based on this, the present invention provides a fruit ear peeling machine that prevents jamming to solve the above problems. Utility Model Content

[0006] In view of the above situation and to overcome the defects of the prior art, this utility model provides a corn ear peeling machine that prevents jamming. This utility model has an ingenious structure and focuses on practicality, effectively solving the technical problem that corn ears are prone to jamming.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A fruit ear peeling machine with anti-jamming features includes a lower support, a transmission plate and a peeling frame mounted on the lower support, and a feeding port fixedly mounted on the transmission plate. Multiple horizontally spaced fixed shafts are fixedly mounted on the peeling frame. Each fixed shaft is rotatably connected to a swing shaft. Swing blades are fixedly mounted on the surface of the swing shaft. An adjusting motor is fixedly mounted on one side of the peeling frame. An eccentric wheel is rotatably connected to one end of the output shaft of the adjusting motor. A push arm is fixedly mounted on one side of the eccentric wheel. A swing arm is rotatably connected to the push arm near its end face. A clamping frame fixedly sleeved on the surface of the swing shaft is rotatably connected to one side of the swing arm.

[0009] Preferably, a plurality of main support frames are fixedly installed above the peeling frame, and a secondary support frame is fixedly installed on one side of each main support frame. A peeling shaft is rotatably installed above each main support frame and secondary support frame. The peeling shafts above each adjacent main support frame and secondary support frame are installed at different heights, and a peeling roller is fixedly connected to the surface of each peeling shaft.

[0010] Preferably, each of the main support frames is provided with a double-eared stop washer, and each of the secondary support frames is provided with a locking plate.

[0011] Preferably, a plurality of support sleeves are provided above the peeling frame, and the peeling shaft is sleeved in the support sleeves. The four support sleeves are grouped together, and the surfaces of the four peeling shafts in each group are fixedly installed with meshing gears.

[0012] Preferably, each of the two sets of peeling shafts has two driven wheels fixedly installed at one end, which are installed in a staggered manner. Multiple peeling motors are fixedly installed on one side of the peeling frame. A driving wheel is fixedly installed at one end of the output shaft of each peeling motor. A belt is connected to the surface of the two driven wheels and the same driving wheel. Each set of peeling shafts has a synchronous pulley fixedly installed at one end. The surfaces of two adjacent synchronous pulleys are meshed with the same toothed belt.

[0013] Preferably, two symmetrically distributed disassembly / reassembly push rods are provided between the lower support and the transmission plate.

[0014] Preferably, a transmission frame is fixedly installed between the transmission plate and the peeling frame.

[0015] Preferably, the peeling frame has a peel outlet at the bottom and a material outlet at the front end.

[0016] This utility model has the following beneficial technical effects.

[0017] 1. In the peeling process, this utility model adjusts the operation of the motor, which outputs power to drive the eccentric wheel and push the arm in sequence. Through the coordinated action of these components, the oscillating fan blades are driven to oscillate regularly. This oscillation action can push the fruit bunches that tend to fall into the gaps to both sides with the help of the oscillating fan blades, preventing the fruit bunches from falling into the gaps due to position or force during the peeling process. Ultimately, this achieves the effect of preventing the fruit bunches from getting stuck in the gaps and ensuring the smooth progress of the peeling process.

[0018] 2. This utility model provides stable support for the peeling shaft by setting a main support frame with double-eared stop pads and a secondary support frame with locking plates, which is easy to disassemble and assemble. The peeling shaft is installed at a staggered height, which increases the contact area between the peeling roller and the fruit ears. Combined with the transmission structure driven by the peeling motor, peeling is more efficient. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This is a schematic diagram of the assembly structure of the material outlet and leather outlet of this utility model.

[0022] Figure 3 This is a schematic diagram of the assembly structure of the double-eared stop washer, locking plate and secondary support frame in this utility model.

[0023] Figure 4 This is a schematic diagram of the assembly structure of the driving wheel, belt and driven wheel in this utility model.

[0024] Figure 5 This is a schematic diagram of the assembly structure of the peeling motor, drive pulley and belt in this utility model.

[0025] Figure 6 This is a schematic diagram of the assembly structure of the push rod and material outlet in this utility model.

[0026] Figure 7 This is a schematic diagram of the assembly structure of the eccentric wheel, push arm and swing arm in this utility model.

[0027] Figure label:

[0028] 1. Lower support; 2. Feed inlet; 4. Conveyor plate; 6. Conveyor frame; 9. Peeling frame; 10. Disassembly push rod; 15. Peel outlet; 16. Material outlet; 19. Main support frame; 20. Double-ear stop washer; 21. Locking plate; 22. Secondary support frame; 23. Clamping frame; 24. Fixed shaft frame; 25. Peeling roller; 26. Peeling motor; 27. Drive wheel; 28. Belt; 29. ​​Driven wheel; 30. Synchronous pulley; 31. Toothed belt; 32. Peeling shaft; 34. Gear; 35. Support sleeve; 42. Adjusting motor; 43. Swinging fan blade; 44. Eccentric wheel; 45. Push arm; 46. Swinging arm; 48. Swinging shaft. Detailed Implementation

[0029] The foregoing and other technical contents, features and effects of this utility model are described in conjunction with the appendix below. Figures 1 to 7 The detailed description of the embodiments will make this clear. All references to the following embodiments are made with reference to the accompanying drawings.

[0030] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.

[0031] This utility model relates to a fruit ear peeling machine with anti-jamming features, comprising a lower support 1, a transmission plate 4 mounted on the lower support 1, a peeling frame 9, and a feeding port 2 fixedly mounted on the transmission plate 4. Multiple horizontally spaced fixed shaft frames 24 are fixedly mounted on the peeling frame 9. Each fixed shaft frame 24 is rotatably connected to a swing shaft 48. Swing blades 43 are fixedly mounted on the surface of the swing shaft 48, and each swing blade 43 is composed of two combined fan-shaped metal plates. An adjusting motor 42 is fixedly mounted on one side of the peeling frame 9, and the adjusting motor 42 is connected to an external power supply. The controller and the output shaft of the adjusting motor 42 are rotatably connected to an eccentric wheel 44. When the adjusting motor 42 starts, it drives the eccentric wheel 44 to swing back and forth instead of making a circular motion. A push arm 45 is fixedly installed on one side of the eccentric wheel 44. A swing arm 46 is rotatably connected to the side of the push arm 45 near the end face. A clamping frame 23 is rotatably connected to one side of the swing arm 46 and is fixedly sleeved on the surface of the swing shaft 48. The clamping frame 23 is provided with a groove that can match the swing shaft 48 so that it can reduce the friction during swinging and ensure its service life.

[0032] In this embodiment, when peeling corn ears, the controller can adjust the operation of motor 42. Motor 42 will drive eccentric wheel 44 to swing, which in turn will drive push arm 45 to swing repeatedly. Push arm 45 will drive swing arm 46 to swing repeatedly in sync, and finally drive swing shaft 48 and swing fan blade 43 to swing repeatedly together. Through this series of transmission actions, corn ears can be effectively prevented from getting stuck in the gap.

[0033] As an example, a plurality of main support frames 19 are fixedly installed above the peeling frame 9. A secondary support frame 22 is fixedly installed on one side of each main support frame 19. A peeling shaft 32 is rotatably installed above each main support frame 19 and secondary support frame 22. The peeling shafts 32 above each adjacent main support frame 19 and secondary support frame 22 are installed at different heights. A peeling roller 25 is fixedly connected to the surface of each peeling shaft 32.

[0034] Each main support frame 19 is equipped with a double-eared stop washer 20, and each secondary support frame 22 is equipped with a locking piece 21.

[0035] Multiple support sleeves 35 are provided above the peeling frame 9. The peeling shaft 32 is sleeved in the support sleeve 35. Four support sleeves 35 form a group. Each group of four peeling shafts 32 has meshing gears 34 fixedly installed on its surface.

[0036] Each of the two sets of peeling shafts 32 has two driven wheels 29 fixedly installed at one end and installed in a staggered manner. Multiple peeling motors 26 are fixedly installed on one side of the peeling frame 9. Each peeling motor 26 has a driving wheel 27 fixedly installed at one end of its output shaft. The two driven wheels 29 and the same driving wheel 27 are connected by a belt 28. Each set of peeling shafts 32 has a synchronous pulley 30 fixedly installed at one end. The surfaces of two adjacent synchronous pulleys 30 are meshed with the same toothed belt 31.

[0037] In this embodiment, when the corn ears are conveyed to the peeling roller 25, the peeling motor 26 is controlled by the controller to work, driving the drive wheel 27 to rotate. With the transmission of the belt 28, the driven wheel 29 and two of the peeling shafts 32 rotate. Then, with the transmission of the synchronous pulley 30 and the toothed belt 31, one of the peeling shafts 32 in each group rotates. Each group of peeling shafts 32 rotates through the meshing of the gear 34, driving all the peeling shafts 32 to rotate. At the same time, adjacent peeling shafts 32 rotate in opposite directions. The corn ears are driven by the rotating peeling shafts 32, and the teeth on the peeling shafts 32 drive the corn ears to rotate and peel them.

[0038] As an example, two symmetrically distributed disassembly push rods 10 are provided between the lower bracket 1 and the transmission plate 4 to facilitate disassembly during maintenance.

[0039] As an example, a conveyor frame 6 is fixedly installed between the conveyor plate 4 and the peeling frame 9 to facilitate the conveying of corn ears.

[0040] The peeling frame 9 has a hull outlet 15 at the bottom for discharging the hulls of the corn ears, and a material outlet 16 at the front end for discharging the corn ears.

[0041] Working principle:

[0042] S1. First, add corn ears from the feed inlet 2. The ears are pushed to the conveyor plate 4 and the conveyor frame 6, and then conveyed to the peeling frame 9.

[0043] S2. When the fruit bunch is conveyed to the peeling frame 9, the peeling motor 26 is started to drive the drive wheel 27 to rotate. The drive wheel 29 and the corresponding peeling shaft 32 are driven to rotate through the belt 28. Then, in conjunction with the meshing transmission of the synchronous pulley 30, toothed belt 31, and gear 34, all peeling shafts 32 and internal peeling rollers 25 are driven to rotate (adjacent peeling shafts 32 rotate in opposite directions). The peeling shafts 32, which are installed at a high degree of misalignment, increase the contact area between the peeling rollers 25 and the fruit bunch. The fruit bunch is peeled by the tooth grooves on the peeling rollers 25.

[0044] During the peeling process, the adjustment motor 42 is started to drive the eccentric wheel 44 to rotate, which pushes the push arm 45 to move repeatedly, thereby causing the swing arm 46 to drive the swing shaft 48 and the swing fan blade 43 to swing repeatedly, preventing the ear of fruit from getting stuck in the gap.

[0045] If disassembly and maintenance of components are required, the disassembly push rod 10 can be activated for auxiliary operation. The entire process is controlled by the controller to uniformly regulate each motor and push rod, realizing continuous operation such as feeding corn ears, separating kernels, peeling, and preventing jamming.

[0046] This utility model has the following beneficial technical effects.

[0047] 1. In the peeling process, the present invention adjusts the operation of the motor 42, which outputs power to drive the eccentric wheel 44 to rotate and the push arm 45 to drive the transmission. Through the coordinated action of these components, the swinging fan blade 43 is driven to swing regularly. This swinging action can push the fruit ears that tend to fall into the gap to both sides with the help of the swinging fan blade 43, so as to prevent the fruit ears from falling into the gap due to position or force during the peeling process. Ultimately, it achieves the effect of preventing the fruit ears from getting stuck in the gap and ensuring the smooth progress of the peeling process.

[0048] 2. This utility model provides stable support for the peeling shaft 32 by setting a main support frame 19 (with double-ear stop pads 20) and a secondary support frame 22 (with locking pieces 21), which is easy to disassemble and assemble. The peeling shaft 32 is installed with a height offset, which increases the contact area between the peeling roller 25 and the fruit ears. Combined with the transmission structure driven by the peeling motor 26, peeling is more efficient.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A fruit ear peeling machine with anti-jamming mechanism, comprising a lower support (1), a transmission plate (4) disposed on the lower support (1), a peeling frame (9), and a feeding port (2) fixedly installed on the transmission plate (4), characterized in that, The peeling frame (9) is fixedly installed with multiple horizontally spaced fixed shaft frames (24). Each fixed shaft frame (24) is rotatably connected to a swing shaft (48). A swing fan blade (43) is fixedly installed on the surface of the swing shaft (48). An adjusting motor (42) is fixedly installed on one side of the peeling frame (9). An eccentric wheel (44) is rotatably connected to one end of the output shaft of the adjusting motor (42). A push arm (45) is fixedly installed on one side of the eccentric wheel (44). A swing arm (46) is rotatably connected to the side of the push arm (45) near the end face. A clamping frame (23) fixedly sleeved on the surface of the swing shaft (48) is rotatably connected to one side of the swing arm (46).

2. The anti-jamming ear peeling machine according to claim 1, characterized in that, Multiple main support frames (19) are fixedly installed above the peeling frame (9). A secondary support frame (22) is fixedly installed on one side of each main support frame (19). A peeling shaft (32) is rotatably installed above each main support frame (19) and secondary support frame (22). The peeling shafts (32) above each adjacent main support frame (19) and secondary support frame (22) are installed at different heights. A peeling roller (25) is fixedly connected to the surface of each peeling shaft (32).

3. The anti-jamming ear peeling machine according to claim 2, characterized in that, Each of the main support frames (19) is provided with a double-eared stop washer (20), and each of the secondary support frames (22) is provided with a locking piece (21).

4. The anti-jamming ear peeling machine according to claim 3, characterized in that, Multiple support sleeves (35) are provided above the peeling frame (9). The peeling shaft (32) is sleeved in the support sleeve (35). The four support sleeves (35) are a group. Each group of four peeling shafts (32) has meshing gears (34) fixedly installed on their surfaces.

5. A fruit ear peeling machine for preventing jamming according to claim 4, characterized in that, Each of the two sets of peeling shafts (32) has two driven wheels (29) fixedly installed at one end. Multiple peeling motors (26) are fixedly installed on one side of the peeling frame (9). A driving wheel (27) is fixedly installed at one end of the output shaft of each peeling motor (26). A belt (28) is connected to the surface of the two driven wheels (29) and the same driving wheel (27). Each set of peeling shafts (32) has a synchronous pulley (30) fixedly installed at one end. The same toothed belt (31) meshes on the surfaces of two adjacent synchronous pulleys (30).

6. A fruit ear peeling machine for preventing jamming according to claim 5, characterized in that, Two symmetrically distributed disassembly push rods (10) are provided between the lower support (1) and the transmission plate (4).

7. A fruit ear peeling machine for preventing jamming according to claim 6, characterized in that, A transmission frame (6) is fixedly installed between the transmission plate (4) and the peeling frame (9).

8. A fruit ear peeling machine for preventing jamming according to claim 7, characterized in that, The peeling frame (9) has a peel outlet (15) at its bottom and a material outlet (16) at its front end.

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