A liver pre-treatment device
Patent Information
- Application Number
- CN202521314696.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-06-25
AI Technical Summary
[0004]有鉴于此,本实用新型的目的是提供一种郡肝预处理装置,解决郡肝在清洗后容易变质的问题
[0012]本实用新型的有益效果:通过气缸、驱动电机和滤篮的配合,实现了郡肝在超声波清洗箱内的自动翻转清洗,提高了清洗效率。同时,风干部的设计加速了郡肝表面水分的蒸发,达到了快速干燥的目的,且方法温和,不会破坏郡肝的口感。还有喷涂部的设置使得郡肝在清洗后能立即进行护色保鲜,有效防止了郡肝在清洗后的变质问题,延长了郡肝的保质期。并且滤篮的空间可通过转盘和螺杆灵活调节滤板的高度来实现,这一设计便于适应郡肝在不同处理阶段的处理需求,加快了整体处理效率。
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Figure CN224805816U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of food processing technology, specifically relating to a liver pretreatment device. Background Technology
[0002] Chicken gizzard (such as chicken gizzard and duck gizzard), as a type of poultry offal, is rich in protein, fat, and trace elements. These components are prone to undergoing a series of physical and chemical changes during processing and storage, leading to changes in color, taste, and nutritional value. In particular, the protective film on the surface of the gizzard may be damaged during the washing process, making it more susceptible to the effects of oxygen, microorganisms, and enzymes after washing, thus accelerating spoilage.
[0003] To address this issue, we propose a liver pretreatment device to solve the problem of liver easily deteriorating after washing. Utility Model Content
[0004] In view of this, the purpose of this utility model is to provide a liver pretreatment device to solve the problem that liver is prone to deterioration after washing.
[0005] This utility model solves the above-mentioned technical problems through the following technical means:
[0006] A pretreatment device for chicken gizzards includes a housing and a cylinder. The cylinder is fixedly installed on the top of the housing. A mounting bracket is fixedly installed on the output end of the cylinder. A filter basket is rotatably installed on one end of the mounting bracket, and a drive motor is fixedly installed on the other end. The filter basket is fixedly connected to the output shaft of the drive motor. A filter plate is slidably installed inside the filter basket. An ultrasonic cleaning chamber is fixedly installed at the bottom of the housing. The filter basket is placed inside the ultrasonic cleaning chamber. Air drying sections for air-drying the cleaned chicken gizzards and spraying sections for spraying preservatives onto the surface of the air-dried chicken gizzards are fixedly installed on the front and rear walls of the housing.
[0007] Based on the above technical solution, the present invention has made the following improvements:
[0008] Furthermore, mounting plates are fixedly installed on the outer sides of the front and rear walls of the housing, and mounting grooves are provided on the front and rear walls of the housing. The air dryer includes a fan and an air outlet pipe fixedly installed on the mounting plate. The air outlet pipe is placed in the mounting groove and fixedly connected to the fan. The air outlet pipe has several air outlets. The fan installed on the mounting plate generates airflow, which flows along the air outlet pipe to each air outlet, thereby drying the gizzards that have been washed in the filter basket. This accelerates the evaporation of moisture on the surface of the gizzards and achieves the purpose of drying. The method is relatively gentle and will not damage the taste of the gizzards.
[0009] Furthermore, the spraying unit includes a liquid pump, a conduit, a distribution pipe, and atomizing nozzles. The liquid pump is fixedly installed on the side wall of the housing. Mounting slots are provided on both the front and rear walls of the housing. The distribution pipe is placed in the mounting slot. One end of the conduit is connected to the liquid pump, and the other end is connected to the distribution pipe. The outlet end of the distribution pipe is fixedly connected to the atomizing nozzles. When the liquid pump is activated, the agent is drawn from the conduit to the distribution pipe, and then sprayed out from each atomizing nozzle through the distribution pipe, coating the surface of the liver. This achieves the preservation treatment of the liver, preventing it from spoiling after washing.
[0010] Furthermore, sleeves are fixedly installed at one of the four corners of the filter plate, and a corresponding smooth rod is fixedly installed at one of the three corners inside the filter basket. A screw is fixedly installed at the remaining corner inside the filter basket. The filter plate passes through the screw and the smooth rod. A turntable is provided at the top of the screw. By rotating the turntable, the screw rotates synchronously on the filter basket, thereby adjusting the height of the filter plate on the screw. When the liver is being cleaned, dried, and sprayed with chemicals, the space between the bottom of the filter basket and the filter plate is relatively large, allowing the liver to continuously tumble inside the filter basket under the drive of the motor. This helps to clean the liver more thoroughly, facilitates complete drying, and ensures that the liver surface is evenly coated with a color-protecting agent, preventing liver deterioration due to incomplete drying or coating. After the liver is cleaned, the turntable can be rotated to move the filter plate downwards, forcing out as much residual moisture as possible from the liver surface and the filter screen to shorten the drying time and accelerate the processing efficiency.
[0011] Furthermore, a fixing plate is provided on the piston rod of the cylinder, and the two ends of the fixing plate are fixedly installed on the housing; the fixing plate is used to fix the piston rod of the cylinder to prevent the piston rod of the cylinder from shaking when the drive motor drives the filter basket to rotate.
[0012] The beneficial effects of this invention are as follows: Through the cooperation of the cylinder, drive motor, and filter basket, automatic tumbling and cleaning of chicken gizzards is achieved within the ultrasonic cleaning chamber, improving cleaning efficiency. Simultaneously, the air-drying design accelerates the evaporation of moisture from the chicken gizzard surface, achieving rapid drying in a gentle manner that does not damage the texture of the gizzards. Furthermore, the spray coating section allows for immediate color protection and freshness preservation of the chicken gizzards after cleaning, effectively preventing spoilage and extending their shelf life. Moreover, the space within the filter basket can be flexibly adjusted via a turntable and screw to customize the height of the filter plates, a design that adapts to the processing needs of chicken gizzards at different stages of processing, thus accelerating overall processing efficiency. Attached Figure Description
[0013] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;
[0014] Figure 1 This is a schematic diagram of the structure of a liver pretreatment device according to an embodiment of this utility model;
[0015] Figure 2 This is a schematic diagram of the longitudinal section of a liver pretreatment device according to an embodiment of this utility model;
[0016] Figure 3 yes Figure 2 An enlarged view of point A;
[0017] Figure 4 This is a schematic diagram of the structure of the filter basket and filter plate in an embodiment of this utility model;
[0018] Among them, 1-box body, 11-mounting plate, 12-mounting slot one, 13-mounting slot two, 14-fixing plate, 2-cylinder, 3-mounting bracket, 4-filter basket, 41-filter plate, 42-sleeve, 43-smooth rod, 44-screw, 441-turntable, 5-drive motor, 6-ultrasonic cleaning box, 7-air dryer, 71-fan, 72-air outlet pipe, 721-air outlet, 8-spraying section, 81-liquid pump, 82-conduit pipe, 83-diverter pipe, 84-atomizing nozzle. Detailed Implementation
[0019] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments:
[0020] like Figures 1 to 4 As shown, a gizzard pretreatment device includes a housing 1 and a cylinder 2. The cylinder 2 is fixedly installed on the top of the housing 1 and is used to drive the filter basket 4 to perform different treatments at different heights inside the housing 1. A mounting bracket 3 is fixedly installed at the output end of the cylinder 2. The filter basket 4 is rotatably installed at one end of the mounting bracket 3, and a drive motor 5 is fixedly installed at the other end. The filter basket 4 is fixedly connected to the output shaft of the drive motor 5. The drive motor 5 is an underwater motor used to drive the filter basket 4 to rotate and flip, so that the gizzard in the filter basket 4 is constantly turned over, which facilitates more complete treatment of the gizzard. A filter plate 41 is slidably installed inside the filter basket 4. An ultrasonic cleaning box 6 is fixedly installed at the bottom of the housing 1. Ultrasonic waves can effectively remove dirt, grease, bacteria and other impurities from the surface of the gizzard by using microbubbles and shock waves generated by high-frequency vibration, improving cleanliness. It can also penetrate into the crevices and tiny holes of the gizzard, which are difficult to reach by traditional cleaning methods, for deep cleaning and reducing cleaning dead corners. The filter basket 4 is placed inside the ultrasonic cleaning box 6. The front and rear walls of the box body 1 are fixedly equipped with an air drying section 7 for air drying the cleaned liver and a spraying section 8 for spraying a preservative onto the surface of the air-dried liver.
[0021] Specifically, mounting plates 11 are fixedly installed on the outer sides of the front and rear walls of the housing 1. Mounting grooves 12 are provided on the front and rear walls of the housing 1. The air duct 7 includes a fan 71 and an air outlet 72 fixedly installed on the mounting plate 11. The air outlet 72 is placed in the mounting groove 12 and fixedly connected to the fan 71. The air outlet 72 has several air outlets 721. The fan 71 installed on the mounting plate 11 generates airflow, which flows along the air outlet 72 to each air outlet 721, thereby drying the cleaned chicken gizzards in the filter basket 4, accelerating the evaporation of moisture on the surface of the chicken gizzards, and achieving the purpose of drying. The method is relatively gentle and will not damage the taste of the chicken gizzards.
[0022] Specifically, the spraying unit 8 includes a liquid pump 81, a conduit 82, a distribution pipe 83, and an atomizing nozzle 84. The liquid pump 81 is fixedly installed on the side wall of the housing 1. The front and rear walls of the housing 1 are each provided with a second mounting groove 13. The distribution pipe 83 is placed in the second mounting groove 13. One end of the conduit 82 is connected to the liquid pump 81, and the other end is connected to the distribution pipe 83. The outlet end of the distribution pipe 83 is fixedly connected to the atomizing nozzle 84. When the liquid pump 81 is started, the agent is drawn from the conduit 82 to the distribution pipe 83, and then sprayed out from each atomizing nozzle 84 through the distribution pipe 83, spraying it onto the surface of the liver, thereby achieving the preservation treatment of the liver and preventing it from spoiling after washing.
[0023] Specifically, sleeves 42 are fixedly installed on one of the four corners of the filter plate 41, and a smooth rod 43 corresponding to the sleeve 42 is fixedly installed on one of the three corners inside the filter basket 4. A screw 44 is fixedly installed on the remaining corner inside the filter basket 4. The filter plate 41 passes through the screw 44 and the smooth rod 43. A turntable 441 is provided on the top of the screw 44. By rotating the turntable 441, the screw 44 rotates synchronously on the filter basket 4, thereby adjusting the height of the filter plate 41 on the screw 44 and controlling the cleaning process. The space between the bottom of the filter basket 4 and the filter plate 41 during air drying and spraying of the agent is relatively large, which allows the liver to tumble continuously inside the filter basket 4 under the drive of the motor 5. This helps to clean the liver more thoroughly, facilitates complete air drying, and ensures that the surface of the liver can be evenly coated with the color-protecting agent. This prevents the liver from deteriorating due to incomplete air drying or coating. After the liver is cleaned, the turntable 441 can be rotated to move the filter plate 41 downwards, forcing out as much residual moisture as possible from the surface of the liver and the filter basket 4, thereby shortening the air drying time and accelerating the processing efficiency.
[0024] Specifically, a fixing plate 14 is provided on the piston rod of the cylinder 2, and the two ends of the fixing plate 14 are fixedly installed on the housing 1. The fixing plate 14 is used to fix the piston rod of the cylinder 2 to prevent the piston rod of the cylinder 2 from shaking when the drive motor 5 drives the filter basket 4 to rotate.
[0025] The method of using this utility model is as follows: Fill the ultrasonic cleaning chamber 6 with clean water, place the chicken liver in the filter basket 4, then install the filter plate 41 on the smooth rod 43 and the screw 44. Start the cylinder 2 to drive the filter basket 4 downward into the ultrasonic cleaning chamber 6, then start the drive motor 5 and the ultrasonic cleaning chamber 6 to perform ultrasonic cleaning on the chicken liver. The filter basket 4 continuously rotates under the drive of the drive motor 5. Because there is a large space between the filter basket 4 and the filter plate 41, the chicken liver rolls back and forth in the filter basket 4 to ensure that the chicken liver is completely cleaned. After cleaning, turn off the drive motor 5, start the cylinder 2 to drive the filter... The basket 4 is moved upward, and then the turntable 441 is turned to press down the filter plate 41 to force out excess water from the surface of the liver and the filter basket 4. Then the turntable 441 is turned again to move the filter plate 41 upward, leaving a large space between the filter basket 4 and the filter plate 41. Then the drive motor 5 and the fan 71 are started to air dry the liver. After the liver is air dried, the liquid pump 81 is started to make the agent flow from the conduit 82 to the diversion pipe 83 and then spray it out from the atomizing nozzle 84 to spray the liver with color-protecting agent. After the spraying is completed, the drive motor 5 and the liquid pump 81 are turned off. Finally, the turntable 441 is turned to remove the filter plate 41 and take out the liver.
[0026] The above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model. Technologies, shapes, and structural parts not described in detail in this utility model are all known technologies.
Claims
1. A liver pretreatment device, characterized in that: The device includes a housing (1) and a cylinder (2). The cylinder (2) is fixedly installed on the top of the housing (1). A mounting bracket (3) is fixedly installed on the output end of the cylinder (2). A filter basket (4) is rotatably installed on one end of the mounting bracket (3) and a drive motor (5) is fixedly installed on the other end. The filter basket (4) is fixedly connected to the output shaft of the drive motor (5). A filter plate (41) is slidably installed inside the filter basket (4). An ultrasonic cleaning box (6) is fixedly installed at the bottom of the housing (1). The filter basket (4) is placed inside the ultrasonic cleaning box (6). The front and rear walls of the housing (1) are fixedly equipped with an air-drying section (7) for air-drying the cleaned liver and a spraying section (8) for spraying a preservative onto the surface of the air-dried liver.
2. The liver pretreatment device according to claim 1, characterized in that: The front and rear walls of the housing (1) are fixedly installed with mounting plates (11). The front and rear walls of the housing (1) are provided with mounting grooves (12). The air duct (7) includes a fan (71) and an air outlet pipe (72) fixedly installed on the mounting plate (11). The air outlet pipe (72) is placed in the mounting groove (12) and fixedly connected to the fan (71). The air outlet pipe (72) is provided with several air outlets (721).
3. The liver pretreatment device according to claim 2, characterized in that: The spraying unit (8) includes a liquid pump (81), a conduit (82), a diverter pipe (83), and an atomizing nozzle (84). The liquid pump (81) is fixedly installed on the side wall of the housing (1). The front and rear walls of the housing (1) are provided with mounting grooves (13). The diverter pipe (83) is placed in the mounting groove (13). One end of the conduit (82) is connected to the liquid pump (81), and the other end is connected to the diverter pipe (83). The outlet end of the diverter pipe (83) is fixedly connected to the atomizing nozzle (84).
4. The liver pretreatment device according to claim 3, characterized in that: Sleeves (42) are fixedly installed on one of the four corners of the filter plate (41). A smooth rod (43) corresponding to the sleeve (42) is fixedly installed on one of the corners inside the filter basket (4). A screw (44) is fixedly installed on the remaining corner inside the filter basket (4). The filter plate (41) passes through the screw (44) and the smooth rod (43). A turntable (441) is provided on the top of the screw (44).
5. The liver pretreatment device according to claim 4, characterized in that: A fixing plate (14) is provided on the piston rod of the cylinder (2), and the two ends of the fixing plate (14) are fixedly installed on the housing (1).