Disc type garlic shearing machine

CN224805848UActive Publication Date: 2026-09-29路娜
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Patent Information

Application Number
CN202522798562.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-30
Publication Date
2026-09-29
Estimated Expiration
2035-12-30

AI Technical Summary

Technical Problem

[0003]本实用新型所要解决的技术问题是针对上述现有技术现状,而提供一种盘式大蒜剪切机,本实用新型的大蒜剪切机,无需手持靠近剪切刀操作,避免手指触碰切胡刀的风险,解决了现有半机械切胡机的安全隐患,转动盘旋转带动大蒜连续经过切胡区域,人工放置大蒜后便能实现批量切胡,摆脱人工剪刀剪切或手持半机械操作的低效模式,大幅节省人力资源

Benefits of technology

[0022]本实用新型的一种盘式大蒜剪切机,包括剪切装置及大蒜输送装置,剪切装置通过支架设置在大蒜输送装置上方,剪切装置包括剪切刀及第一动力机构,剪切刀与第一动力机构驱动连接,大蒜输送装置包括转动盘、第二动力机构以及物料座,转动盘与第二动力机构驱动连接,第二动力机构带动转动盘旋转,转动盘上均匀分布有多个物料座,剪切装置的剪切刀对应于物料座随转动盘旋转形成的轨迹设置,剪切刀的旋转平面平行于物料座的运转平面;放置于物料座处的大蒜随转动盘转动,当运动至剪切刀的作业区域时,由剪切刀执行切胡操作;无需手持靠近剪切刀操作,避免手指触碰切胡刀的风险,解决了现有半机械切胡机的安全隐患,转动盘旋转带动大蒜连续经过切胡区域,人工放置大蒜后便能实现批量切胡,摆脱人工剪刀剪切或手持半机械操作的低效模式,大幅节省人力资源。

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Abstract

The utility model discloses a disc type garlic shearing machine, including shearing device and garlic conveying device, and shearing device is set on the garlic conveying device top through support, and shearing device includes shearing cutter and first power mechanism, and shearing cutter is driven to be connected with first power mechanism, and the garlic conveying device includes rotating disc, second power mechanism and material seat, and rotating disc is driven to be connected with second power mechanism, and second power mechanism drives rotating disc to rotate, and a plurality of material seats are evenly distributed on rotating disc, and the shearing cutter of shearing device is set to the track formed with rotating disc rotation corresponding to material seat, and the rotation plane of shearing cutter is parallel to the operation plane of material seat, and the garlic of placing in material seat rotates with rotating disc, and when moving to the operation area of shearing cutter, the operation of cutting garlic is executed by shearing cutter, and it is not necessary to hold close shearing cutter operation, avoids the risk of finger touching cutting garlic knife, solves the safety hidden danger of existing semi -mechanical cutting garlic machine, and saves human resources greatly.
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Description

Technical Field

[0001] This utility model relates to the field of agricultural tools, specifically to a disc-type garlic shearing machine. Background Technology

[0002] When storing garlic, the root hairs need to be removed. Currently, this is usually done manually with scissors, which is inefficient and wastes manpower. Existing technologies use semi-mechanical methods to remove the garlic roots, such as the garlic root-cutting and stem-removing machine disclosed in patent number 202020507420.X. This requires the person to hold the garlic close to the cutter to remove the root, but this poses a safety hazard. If the person holds the garlic and makes a mistake, their fingers can easily touch the cutter and cause injury. Therefore, designing a safe garlic cutting machine is of great significance. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a disc-type garlic cutting machine in light of the above-mentioned existing technology. The garlic cutting machine of this utility model does not require hand operation close to the cutting blade, avoiding the risk of fingers touching the cutting blade, and solving the safety hazards of existing semi-mechanical garlic cutting machines. The rotating disc drives the garlic to continuously pass through the cutting area. After the garlic is placed manually, batch cutting can be achieved, getting rid of the inefficient mode of manual scissor cutting or hand-held semi-mechanical operation, and greatly saving human resources.

[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: A disc-type garlic shearing machine includes a shearing device and a garlic conveying device. The shearing device is mounted above the garlic conveying device via a bracket. The shearing device includes a shearing blade and a first power mechanism. The shearing blade is driven and connected to the first power mechanism. The garlic conveying device includes a rotating disc, a second power mechanism, and a material seat. The rotating disc is driven and connected to the second power mechanism, which drives the rotating disc to rotate. Multiple material seats are evenly distributed on the rotating disc. The shearing blade of the shearing device is set to correspond to the trajectory formed by the material seats as the rotating disc rotates. The rotation plane of the shearing blade is parallel to the operating plane of the material seats. The garlic placed on the material seats rotates with the rotating disc. When it moves to the working area of ​​the shearing blade, the shearing blade performs the cutting operation.

[0005] To optimize the above technical solution, the following measures were also taken: The aforementioned shearing device also includes a guiding mechanism, which includes a protective guide member. The protective guide member is connected and fixed to the support plate of the shearing device, and a shearing cavity is formed between the protective guide member and the support plate. The shearing blade is housed in the shearing cavity, and a shearing channel is provided on the protective guide member. The shearing channel is aligned with the running trajectory of the material seat.

[0006] The aforementioned guiding mechanism also includes a guide wheel, which is rotatably mounted in front of the protective guide.

[0007] The aforementioned guide wheel is driven and connected to the third power mechanism; a guide groove is provided on the guide wheel at the position corresponding to the shearing channel; the groove wall of the guide groove is inclined to the side to form a guide part.

[0008] The aforementioned material holder includes a spring, a riser, and a placement cup located at the upper end of the riser. The riser passes through a mounting hole on the rotating disk and can slide axially along the mounting hole. A spring is fitted onto the riser.

[0009] The shearing device described above is movably connected to the support, and the position of the shearing device can be adjusted up and down relative to the operating plane of the material seat; the shearing device is equipped with an adjustment and locking mechanism.

[0010] The aforementioned rotating disk is connected to the second power mechanism via a transmission mechanism.

[0011] The aforementioned transmission mechanism includes a driving wheel and a driven wheel, which mesh and drive each other. The driving wheel is fixedly connected to the output shaft of the second power mechanism, and the driven wheel is fixedly connected to the rotating cylinder. The rotating cylinder is supported on the central shaft by bearings, and the rotating disk is fixedly connected to the upper end of the rotating cylinder.

[0012] The aforementioned support is equipped with a material release mechanism, which includes a material release rod with a roller brush on it; a material feeding bar is provided on the rotating disk and is fixed on the central shaft.

[0013] The shearing channel inlet of the aforementioned protective guide component forms a flared feed port, and the inlet width of the feed port gradually increases along the feeding direction; the protective guide component forms a smooth guide plate at the inlet of the shearing channel.

[0014] A guide sleeve is provided at the aforementioned mounting hole, and the riser is inserted into the guide sleeve; an anti-detachment component is provided at the lower end of the riser, which is either an anti-detachment ring fixed to the lower end of the riser or an anti-detachment protrusion formed by the outward folding of the riser wall; a retaining ring is provided on the riser, with the upper end of the spring abutting against the retaining ring and the lower end of the spring abutting against the guide sleeve.

[0015] The aforementioned central shaft is connected and fixed to the fixed frame. The second power mechanism includes a drive motor, which is fixed on the fixed frame. The output shaft of the drive motor is connected to the drive wheel of the transmission mechanism.

[0016] The aforementioned shearing blade has a preset distance between it and the support plate, and openings are provided at both the front and rear ends of the shearing cavity.

[0017] The drive motors of the first, second, and third power mechanisms mentioned above are all electrically connected to the controller via wires. The controller is electrically connected to the power module via wires and supplies power to each power mechanism. The power module is a DC power supply or an AC power supply. The controller integrates a control switch, an emergency stop switch, and a motor speed control knob. The control switch is used to control the start and stop linkage of each power mechanism. The emergency stop switch is used to cut off the power supply of the whole machine in case of an emergency. The motor speed control knob is used to independently adjust the speed of the drive motors in the first, second, and third power mechanisms to adapt to the garlic cutting operation requirements of different sizes.

[0018] The aforementioned protective guide is made of a flat plate or a guide rod.

[0019] The aforementioned shearing blade is mounted on the connecting rod via a fixing assembly, which includes a fixing plate and a pressure cap. The fixing plate and the connecting rod are provided with a matching groove, and the end of the connecting rod is provided with an external thread that matches the pressure cap. The shearing blade is clamped between the fixing plate and the pressure cap, and the pressure cap is tightened to fix the shearing blade.

[0020] The number of shearing blades can be set to one or two; when there are two shearing blades, the cutting edges of the two shearing blades are arranged alternately at the shearing channel, and the two shearing blades rotate towards each other; the two shearing blades can be connected to two corresponding motors respectively, or connected to the same motor through a transmission device.

[0021] The aforementioned first power mechanism includes a first motor, which is driven to the connecting rod of the shearing blade via a transmission device. The transmission device includes a transmission rod, a drive gear, and a driven gear. The drive gear is mounted on the transmission rod and connected to the first motor. The driven gear is fixed to the corresponding connecting rod, and the drive gear meshes with the driven gear for transmission.

[0022] This utility model discloses a disc-type garlic cutting machine, comprising a cutting device and a garlic conveying device. The cutting device is mounted above the garlic conveying device via a bracket. The cutting device includes a cutting blade and a first power mechanism, with the cutting blade driven and connected to the first power mechanism. The garlic conveying device includes a rotating disc, a second power mechanism, and material seats, with the rotating disc driven and connected to the second power mechanism. The second power mechanism drives the rotating disc to rotate, and multiple material seats are evenly distributed on the rotating disc. The cutting blade of the cutting device is set to correspond to the trajectory formed by the rotating disc as the material seats rotate, and the rotation plane of the cutting blade is parallel to the operating plane of the material seats. The garlic placed on the material seats rotates with the rotating disc. When it moves to the working area of ​​the cutting blade, the cutting blade performs the cutting operation. There is no need to hold the cutting blade close to the hand, avoiding the risk of fingers touching the cutting blade, thus solving the safety hazards of existing semi-mechanical garlic cutting machines. The rotating disc drives the garlic to continuously pass through the cutting area. After the garlic is placed manually, batch cutting can be achieved, eliminating the inefficient mode of manual scissor cutting or hand-held semi-mechanical operation, and greatly saving human resources. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the power mechanism of this utility model; Figure 4 This is an exploded view of the power mechanism of this utility model; Figure 5 This is an exploded view of the material holder of this utility model; Figure 6 This is an exploded view of the shearing device of this utility model; Figure 7 This is a bottom view schematic diagram of the shearing device of this utility model; Figure 8 This is a flowchart of the garlic trimming process for this utility model. Figure 9 This is a schematic diagram of the shearing blade driven by two motors individually according to this utility model; Figure 10 This is a schematic diagram of a single-motor driven shearing blade according to this utility model. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0025] Figures 1 to 10 This is a schematic diagram of the structure of this utility model.

[0026] The attached figures are labeled as follows: shearing device 1, first power mechanism 10, shearing blade 11, guiding mechanism 12, protective guide 13, bearing plate 14, shearing cavity 15, shearing channel 16, guide wheel 17, guide groove 18, feed inlet 19, garlic conveying device 2, second power mechanism 20, rotating disk 21, rotating cylinder 22, central shaft 23, bracket 3, adjusting and locking mechanism 31, transmission mechanism 4, driving wheel 41, driven wheel 42, unloading mechanism 5, unloading rod 51, roller brush 52, material feeding strip 53, material seat 6, spring 61, riser 62, placement cup 63, guide sleeve 64, anti-detachment ring 65, retaining ring 66, fixing assembly 7, fixing disk 71, pressure cap 72, connecting rod 73, transmission device 8, transmission rod 81, driving gear 82, driven gear 83, third power mechanism 9.

[0027] The present invention will be further described in detail below with reference to the accompanying drawings: like Figures 1 to 10 As shown, This disc-type garlic shearing machine includes a shearing device 1 and a garlic conveying device 2. The shearing device 1 is mounted above the garlic conveying device 2 via a bracket 3. The shearing device 1 consists of a shearing blade 11 and a first power mechanism 10. The shearing blade 11 is driven and connected to the first power mechanism 10, and the motor of the first power mechanism is fixed to the bearing plate by screws. The garlic conveying device 2 includes a rotating disk 21, a second power mechanism 20, and a material seat 6. The rotating disk 21 rotates at a speed of 5 to 15 revolutions per minute, preferably 8 revolutions per minute. It is driven and connected to the second power mechanism 20 and rotated by the mechanism. Multiple material seats 6 are evenly distributed on the rotating disk 21, and up to 8 material seats 6 can be set. The shearing blade 11 of the shearing device 1 is set to correspond to the trajectory formed by the rotating disk 21 as the material seat 6 rotates, and the rotation plane of the shearing blade 11 is parallel to the running plane of the material seat 6.

[0028] The operator places the garlic on the material seat 6 to secure it, with the garlic root facing upwards. After cutting, the remaining garlic stem extends into the riser of the material seat 6 to stabilize the garlic. The garlic-carrying material seat 6 rotates with the rotating disc 21. When it reaches the working area of ​​the shearing blade 11, the shearing blade 11 performs the root-cutting operation. The equipment power supply can be DC or AC, with DC power options including 48V, 60V, or 72V (all commonly used voltages for electric vehicles, readily available, and can be configured as needed).

[0029] Fasteners can be screws, bolts, nuts, or rivets, selected as needed; all rotating shafts are supported on corresponding connecting parts via bearing seats; the connection methods of each component in this utility model include fixed connection, detachable connection, and integral molding, which can be achieved by fastener connection or welding; when using fastener connection, corresponding connection holes need to be pre-set on the material, and all connection methods not specifically described below use fastener connection.

[0030] In this embodiment, the shearing device 1 is provided with a guide mechanism 12, which includes a protective guide member 13. The protective guide member 13 is fixedly connected to the bearing plate 14 of the shearing device 1 by fasteners, and a shearing cavity 15 is formed between the two. The shearing blade 11 is housed in the shearing cavity. A shearing channel 16 is provided on the protective guide member 13, and the channel is set directly opposite to the running trajectory of the material seat 6.

[0031] The protective guide 13 can be a flat plate structure or a double guide rod structure: if it is a double guide rod structure, a shearing channel is formed between the two guide rods, and the two ends of the guide rods are bent upward and connected to the bearing plate 14 through fasteners; preferably, a flat plate structure is adopted, with its front and rear ends bent upward and connected to the bearing plate 14 through fasteners, and the two sides can be extended to form connecting plates, which are connected to the side bearing plate of the shearing device 1 through fasteners to improve stability.

[0032] The shearing cavity 15 formed by the protective guide 13 and the support plate 14 is an open structure with through openings in the front and rear walls. Shearing channels are provided on the bottom plate and sides, and the cut garlic roots can be discharged directly; or a chip removal channel is opened on the side, which works in conjunction with the chip removal channel on the frame support to discharge the garlic roots, ensuring that the cut garlic roots are discharged from both sides and avoid accumulating on the garlic conveying device 2. Through the guiding effect of the protective guide 13, garlic of different sizes can be adjusted to a suitable cutting height, so that the root hairs of the garlic enter the shearing channel 16 and are exposed to the preset cutting area, ensuring that the cutting action only acts on the garlic root part. During the cutting process, the garlic body and the protective guide 13 maintain a sliding fit, which not only ensures the stability of the garlic body, but also ensures that the shearing blade 11 only contacts the garlic root through the limiting protection of the protective guide 13, avoiding damage to the garlic body.

[0033] In this embodiment, the guiding mechanism 12 further includes a guiding wheel 17, which is rotatably disposed in front of the protective guide member 13. It can be optionally connected to the third power mechanism 9 for driving. The motor of the third power mechanism 9 is fixed to the side bearing plate by screws. The shaft of the guiding wheel 17 is connected to the output shaft of the motor through a coupling. The other end of the shaft of the guiding wheel 17 is supported on the side bearing plate through a bearing seat. A guiding groove 18 is provided on the guiding wheel 17 at the position corresponding to the shearing channel 16. The groove wall of the guiding groove 18 is inclined to the side to form a guiding part. The guiding wheel 17 can be a roller or a brush wheel, made of flexible materials such as rubber and silicone, and has a certain friction and hardness.

[0034] Before the garlic is conveyed to the cutting station by the conveying device, it first passes through the guiding mechanism 12: the guide wheel 17 is in contact with the garlic surface and rotates with the movement of the garlic to correct and limit the garlic posture, ensuring that the garlic root is accurately aligned with the cutting channel 16; at the same time, it guides the garlic to make close contact with the protective guide 13. The rolling contact method can greatly reduce the conveying resistance and avoid scratching the garlic skin.

[0035] Garlic chopping process: 1. The material seat 6 containing garlic is conveyed to the guide mechanism 12 by the conveying mechanism. The guide wheel 17 presses the garlic body down to a position slightly lower than the bottom plate of the protective guide 13. 2. The garlic continues to move with the conveying device. The garlic root enters the shearing channel 16. The garlic body is located below the bottom plate of the protective guide 13 and slides along the bottom plate. The shearing blade 11 cuts the garlic root. 3. After cutting, the garlic continues to move with the conveying device. Under the obstruction of the bottom plate of the protective guide 13, the garlic body does not come into contact with the shearing blade 11 until it leaves the cutting area. Finally, it is conveyed to the unloading area by the conveying mechanism.

[0036] In this embodiment, the material holder 6 includes a spring 61, a riser 62, and a placement cup 63 located at the upper end of the riser 62. The riser 62 passes through the mounting hole on the rotating disk 21 and can slide axially along the mounting hole. The spring 61 is sleeved on the riser 62. A guide sleeve 64 is provided at the mounting hole, and the riser 62 passes through the guide sleeve 64. An anti-detachment component is provided at the lower end of the riser 62 (which may be an anti-detachment ring 65 fixed to the lower end of the riser 62, or an anti-detachment protrusion formed by the outward folding of the riser 62 wall). A retaining ring 66 is also provided on the riser 62. The upper end of the spring 61 abuts against the retaining ring 66, and the lower end abuts against the guide sleeve 64.

[0037] In this embodiment, the shearing device 1 and the support 3 are movably connected, allowing the shearing device 1 to be adjusted vertically relative to the operating plane of the material seat 6. The shearing device 1 is equipped with an adjusting locking mechanism 31, which includes a guide ring and a locking screw. The guide ring is fitted onto the support 3 and the central shaft, and is locked by the locking screw engaging with the screw hole on the guide ring. The guide ring fixes the support plate 14 to the support 3 and the central shaft. The guide ring can be fixed to the upper and lower surfaces of the support plate 14. By moving up and down along the support 3, the relative height between the shearing blade 11 and the material seat 6 and the alignment distance between the shearing channel 16 and the garlic are changed, ensuring that garlic root of different sizes can be accurately inserted into the shearing cavity 15, matching the cutting trajectory of the shearing blade 11, and ensuring consistent cutting effect. In addition, when it is necessary to clean the shearing blade 11, replace the protective guide 13, or repair the first power mechanism 10, the support 3 can be directly removed from the frame without disassembling the parts one by one, greatly shortening the maintenance time.

[0038] In this embodiment, the rotating disk 21 and the second power mechanism 20 are connected by a transmission mechanism 4. This structure has three major advantages: 1. Stable power transmission: Through a dedicated transmission structure, power loss is reduced, ensuring that the rotating disk 21 rotates at a uniform speed and guaranteeing cutting accuracy; 2. Flexible speed adjustment: Different speed requirements can be adapted through the parameter design of the transmission mechanism 4 (such as gear ratio, pulley diameter, etc.), making it highly versatile; 3. Protection of core components: It buffers the impact force when the motor starts, avoiding component wear caused by the direct rigid connection between the rotating disk 21 and the motor, and extending the equipment life.

[0039] Specifically, the transmission mechanism 4 includes a driving wheel 41 and a driven wheel 42, which mesh and transmit power. The driving wheel 41 is fixedly connected to the output shaft of the second power mechanism 20, and the driven wheel 42 is fixedly connected to the rotating cylinder 22. The rotating cylinder 22 is supported on the central shaft 23 by bearings, and the rotating disk 21 is fixedly connected to the upper end of the rotating cylinder 22. The driven wheel 42 can be a ring-shaped internal gear or a ring-shaped external gear, preferably a ring-shaped internal gear. A support plate is provided inside the rotating cylinder 22, and the driven wheel 42 is fixed to the support plate by screws. The connecting ring between the rotating disk 21 and the upper end of the rotating cylinder 22 is fixed by screws.

[0040] The power transmission path is as follows: 1. Power input: The driving wheel 41 is fixed to the output shaft of the second power device. After the motor starts, it drives the driving wheel 41 to rotate synchronously; 2. Meshing transmission: The driving wheel 41 and the driven wheel 42 mesh with each other, transmitting power to the driven wheel 42, and adjusting the speed through the gear ratio; 3. Rotating cylinder linkage: The driven wheel 42 is fixed to the rotating cylinder 22. The power drives the rotating cylinder 22 to rotate around the central shaft 23. The bearing reduces the frictional resistance between the rotating cylinder 22 and the central shaft 23; 4. Rotating disk drive: The rotating disk 21 is fixed to the upper end of the rotating cylinder 22. The rotation of the rotating cylinder 22 directly drives the rotating disk 21 to rotate at a uniform speed; In addition, the rotating cylinder 22 can enclose the transmission mechanism 4 to reduce external environmental interference and prevent foreign objects from entering.

[0041] Optionally, the drive wheel 41 can be a half gear, driving the rotating cylinder 22 and the rotating disk 21 to rotate intermittently; or the transmission mechanism 4 as a whole adopts an intermittent transmission mechanism (such as a Geneva mechanism, ratchet mechanism, etc.), converting the continuous rotational motion into a "rotation-stop-rotation" cyclic action, which is suitable for the step-by-step operation requirements of garlic positioning, cutting, and discharging; the rotating disk 21 rotates with the output end of the intermittent mechanism, and automatically stops after rotating one material seat interval. The stopping time can be adapted to the cutting knife operation or manual feeding requirements, ensuring that the garlic feeding is stably completed during the stopping period of the rotating disk 21, and avoiding errors caused by operation during movement.

[0042] The central shaft 23 is fixedly connected to the fixed frame, providing a static support reference for the rotating cylinder 22; the drive motor of the second power mechanism 20 is fixed to the fixed frame with screws to ensure the stable position of the power output end; in terms of power connection, the output shaft of the drive motor is connected to the drive wheel 41 of the transmission mechanism 4, and the positioning function of the fixed frame ensures the meshing accuracy (or transmission matching accuracy) between the drive wheel 41 and the driven wheel 42; the fixed frame consists of a fixed plate and a support frame, and the support legs under the support frame are in contact with the ground, providing stable support for the entire equipment and maintaining the overall level and stable operation of the equipment.

[0043] The support 3 is equipped with a material removal mechanism 5, which includes a material removal rod 51. The material removal rod 51 is equipped with a roller brush 52 and is hinged to the connecting lug on the support 3 or the bearing plate. The roller brush 52 sweeps the chopped garlic off the plate. The rotating disk 21 is equipped with a material feeding strip 53. The central disk of the material feeding strip 53 is fixed on the central shaft 23. Multiple material feeding strips 53 are spirally distributed around the central disk. The central disk is equipped with radial screw holes. The set screw is screwed into the screw holes and abuts against the central shaft 23. This can convey the garlic and garlic stalks that fall on the material disk to the edge of the material disk, making it easier for the material to leave the material disk.

[0044] In this embodiment, the inlet end of the shearing channel 16 of the protective guide 13 forms a flared feed port 19, and the inlet width of the feed port 19 gradually increases along the feeding direction; at the same time, the protective guide 13 is provided with a smooth guide plate at the inlet of the shearing channel 16 to improve the smoothness of garlic entering the shearing channel 16.

[0045] The drive motors of the first power mechanism 10, the second power mechanism 20, and the third power mechanism 9 are all electrically connected to the controller via wires. The controller is electrically connected to the power module via wires, and the power module supplies power to each power mechanism (the power module can be a DC power supply or an AC power supply). The controller integrates a control switch, an emergency stop switch, and a motor speed control knob: the control switch is used to control the start and stop linkage of each power mechanism; the emergency stop switch is used to cut off the power supply of the whole machine in case of an emergency; the motor speed control knob can independently adjust the speed of the drive motor in the three power mechanisms to adapt to the needs of garlic cutting operations of different sizes.

[0046] The shearing blade 11 is mounted on the connecting rod 73 via a fixing assembly 7. The fixing assembly 7 includes a fixing plate 71 and a pressure cap 72. The fixing plate 71 and the connecting rod 73 are provided with matching slots. The end of the connecting rod 73 is provided with an external thread that matches the pressure cap 72. The shearing blade 11 is clamped between the fixing plate 71 and the pressure cap 72. The shearing blade 11 is fixed by tightening the pressure cap 72.

[0047] The number of shearing blades 11 can be set to 1 or 2: when set to 2, the cutting edges of the two shearing blades 11 are arranged alternately at the shearing channel 16 and rotate in opposite directions; the two shearing blades 11 can be connected to the corresponding two motors respectively, or connected to the same motor through the transmission device 8.

[0048] The first power mechanism 10 includes a first motor, which is driven to the connecting rod 73 of the shearing blade 11 via a transmission device 8. The transmission device 8 includes a transmission rod 81, a driving gear 82, and a driven gear 83. The driving gear and the driven gear are bevel gears, which can be arranged in opposite directions to enable the two shearing blades to rotate in opposite directions. The driving gear 82 is mounted on the transmission rod 81, which is connected to the first motor via a coupling. The other end of the transmission rod 81 is supported on the side bearing plate via a bearing seat. The driven gear 83 is fixed on the corresponding connecting rod 73. Power transmission is achieved through the meshing of the driving gear 82 and the driven gear 83.

[0049] The garlic chopping process in this embodiment is as follows: 1. Feeding: The operator places the garlic cloves one by one on the material seat 6 of the rotating plate 21, ensuring that the garlic root faces upward and the garlic stem enters the riser 62, thus completing the initial fixation of the garlic; 2. Conveying and posture correction: The controller starts each power mechanism, the second motor drives the transmission mechanism 4 to rotate, which in turn drives the rotating disk 21 to rotate. The material seat 6 carrying garlic is conveyed to the guide mechanism 12 along with the rotating disk 21. The guide wheel 17 rotates under the drive of the third motor, fits against the garlic surface and presses the garlic body to a position slightly lower than the bottom plate of the protective guide 13, corrects and limits the posture of the garlic, ensures that the garlic root is accurately aligned with the feed inlet 19 of the shearing channel 16, and guides the garlic to make it in close contact with the protective guide 13. 3. Garlic cutting operation: The garlic continues to move with the rotating plate 21. The garlic root enters the shearing channel 16 through the feed port 19 and is exposed to the preset cutting area. The garlic body is located below the bottom plate of the protective guide 13 and slides along the bottom plate. The first motor drives the two shearing blades 11 to rotate in opposite directions through the transmission device 8 to precisely cut the garlic root. The cut garlic root is discharged through the chip removal channel on the side of the protective guide 13 and the chip removal channel on the frame support. 4. Feeding and cleaning: After cutting, the garlic continues to move with the rotating disk 21. Under the obstruction of the bottom plate of the protective guide 13, the garlic body will not come into contact with the shearing blade 11 until it leaves the cutting area. When the garlic moves to the unloading mechanism 5, the roller brush 52 on the unloading rod 51 sweeps the cut garlic onto the rotating disk 21. The spiral feeding strip 53 rotates with the rotating disk 21 and conveys the garlic and residual garlic on the rotating disk 21 toward the edge of the material tray, so that it is removed from the material tray and the feeding is completed. 5. Cyclic operation: The rotating disc 21 rotates continuously, repeating the above feeding, conveying, straightening, cutting and unloading process to realize the continuous cutting of garlic.

[0050] The preferred embodiment of this utility model has been described, and various changes or modifications made by those skilled in the art will not depart from the scope of this utility model.

Claims

1. A disc-type garlic shearing machine, characterized in that, The system includes a shearing device (1) and a garlic conveying device (2). The shearing device (1) is mounted above the garlic conveying device (2) via a bracket (3). The shearing device (1) includes a shearing blade (11) and a first power mechanism (10). The shearing blade (11) is drivenly connected to the first power mechanism (10). The garlic conveying device (2) includes a rotating disk (21), a second power mechanism (20), and a material seat (6). The rotating disk (21) is drivenly connected to the second power mechanism (20). 0) Drive the rotating disk (21) to rotate. Multiple material seats (6) are evenly distributed on the rotating disk (21). The shearing blade (11) of the shearing device (1) is set to correspond to the trajectory formed by the rotating disk (21) as the material seat (6) rotates. The rotation plane of the shearing blade (11) is parallel to the operating plane of the material seat (6). The garlic placed on the material seat (6) rotates with the rotating disk (21). When it moves to the working area of ​​the shearing blade (11), the shearing blade (11) performs the cutting operation.

2. The disc-type garlic shearing machine according to claim 1, characterized in that, The shearing device (1) further includes a guiding mechanism (12), which includes a protective guide (13). The protective guide (13) is connected and fixed to the bearing plate (14) of the shearing device (1). A shearing cavity (15) is formed between the protective guide (13) and the bearing plate (14). The shearing blade (11) is housed in the shearing cavity (15). A shearing channel (16) is provided on the protective guide (13). The shearing channel (16) is aligned with the running trajectory of the material seat (6).

3. A disc-type garlic shearing machine according to claim 2, characterized in that, The guiding mechanism (12) also includes a guide wheel (17), which is rotatably disposed in front of the protective guide (13).

4. A disc-type garlic shearing machine according to claim 3, characterized in that, The guide wheel (17) is driven to connect with the third power mechanism (9); a guide groove (18) is provided on the guide wheel (17) at the position corresponding to the shearing channel (16).

5. A disc-type garlic shearing machine according to claim 4, characterized in that, The material holder (6) includes a spring (61), a riser (62), and a placement cup (63) located at the upper end of the riser (62). The riser (62) passes through the mounting hole on the rotating disk (21) and can slide along the axial direction of the mounting hole. The spring (61) is sleeved on the riser (62).

6. A disc-type garlic shearing machine according to claim 5, characterized in that, The shearing device (1) is movably connected to the support (3), and the shearing device (1) can be adjusted up and down relative to the operating plane of the material seat (6); the shearing device (1) is provided with an adjusting locking mechanism (31).

7. A disc-type garlic shearing machine according to claim 6, characterized in that, The rotating disk (21) is connected to the second power mechanism (20) via a transmission mechanism (4).

8. A disc-type garlic shearing machine according to claim 7, characterized in that, The transmission mechanism (4) includes a driving wheel (41) and a driven wheel (42). The driving wheel (41) and the driven wheel (42) mesh and drive each other. The driving wheel (41) is connected and fixed to the output shaft of the second power mechanism (20). The driven wheel (42) is connected and fixed to the rotating cylinder (22). The rotating cylinder (22) is supported on the central shaft (23) by bearings. The rotating disk (21) is connected and fixed to the upper end of the rotating cylinder (22).

9. A disc-type garlic shearing machine according to claim 8, characterized in that, The bracket (3) is provided with a material release mechanism (5), which includes a material release rod (51) and a roller brush (52) on the material release rod (51); the rotating disk (21) is provided with a material feeding strip (53), the central disk of the material feeding strip (53) is fixed on the central shaft (23), and multiple material feeding strips (53) are spirally distributed around the central disk.

10. A disc-type garlic shearing machine according to claim 9, characterized in that, The shearing channel (16) of the protective guide (13) forms a flared feed inlet (19) at its inlet end, and the inlet width of the feed inlet (19) gradually increases along the feeding direction.

Citation Information

Patent Citations

  • Garlic stem cutting and removing machine

    CN211983717U