An extraction device for producing a biological deodorant

Abstract

The utility model discloses a kind of extraction devices for biological deodorant production, it is related to biological deodorant production technical field, including extraction tank and sealing cover, the top flange of extraction tank is connected with sealing cover, the outer surface of sealing cover is provided with raw material feed inlet and extractant feed inlet, the top middle portion bolt connection of sealing cover is with motor. The extraction device for biological deodorant production motor is fixed in the top middle portion of sealing cover by bolt, the driving shaft connected to its output end is connected with sealing cover by bearing, the stirring blade of four layers, four pieces per layer and the outer surface evenly distributed through-hole fixed on driving shaft, when rotating, through-hole can reduce resistance and enhance mixing effect, promote raw materials and extractant to contact fully, significantly improve the mixing uniformity of raw materials and extractant in biological deodorant production, accelerate the dissolution and extraction process of effective component, to improve extraction efficiency and extraction quality, guarantee the performance of biological deodorant product.

Description

Technical Field

[0001] This utility model relates to the field of biological deodorant production technology, specifically to an extraction device for the production of biological deodorants. Background Technology

[0002] Biological deodorizers are environmentally friendly products that use the metabolic activity of microorganisms to degrade organic pollutants in malodorous gases into harmless or less harmful substances, thereby achieving the purpose of deodorization. In the production process of biological deodorizers, extraction is one of the key steps, the purpose of which is to extract effective components with deodorizing activity from the raw materials.

[0003] However, existing extraction devices used in the production of biological deodorants still have certain problems: For example, a biopharmaceutical extraction device with application number CN201810384156.2 includes an extraction device body, a heavy liquid inlet welded to one side of the upper part of the extraction device body, a light liquid inlet welded to the bottom of the extraction device body on the same side as the heavy liquid inlet, a light liquid outlet welded to the middle position of the other side of the extraction device body, a heavy liquid outlet welded to one side of the bottom of the extraction device body, a slot welded to the inner wall of the extraction device body, a connecting rod provided on the slot, and a baffle structure body provided above the connecting rod; The existing extraction devices have a relatively simple stirring structure, which leads to insufficient and uneven mixing of raw materials and extractants during the raw material mixing process, resulting in low extraction efficiency. Moreover, the temperature control is not precise enough, and it cannot provide a stable and suitable temperature environment for the extraction reaction, which prevents the effective components from being fully extracted and affects product quality. Therefore, we propose an extraction device for the production of biological deodorants to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide an extraction device for the production of biological deodorants, in order to solve the problems of the simple stirring structure in the extraction devices mentioned in the background art, which leads to insufficient and uneven mixing of raw materials and extractants during the raw material mixing process, resulting in low extraction efficiency; moreover, the temperature control is not precise enough, and it is impossible to provide a stable and suitable temperature environment for the extraction reaction, so that the effective components cannot be fully extracted, affecting product quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an extraction device for producing a biological deodorant, comprising an extraction tank and a sealing cover. The top flange of the extraction tank is connected to the sealing cover. The outer surface of the sealing cover is provided with a raw material inlet and an extractant inlet. A motor is bolted to the top center of the sealing cover. The output end of the motor is movably connected to a drive shaft, and the drive shaft is connected to the sealing cover via a bearing. A stirring blade is fixed to the outer surface of the drive shaft. Several through holes are opened on the outer surface of the stirring blade. A heating sleeve is fitted on the outer wall of the extraction tank. A heating wire is provided inside the heating sleeve. A temperature controller is installed on the outer surface of the heating sleeve. A temperature sensor is installed on the inner top of the sealing cover. An installation frame is fixed inside the extraction tank. A filter screen is provided above the installation frame.

[0006] Using the above technical solution, the motor drives the drive shaft and stirring blades to rotate. The through holes on the stirring blades enhance the mixing effect of the materials. The heating wire inside the heating jacket heats up, and the temperature sensor feeds back the temperature to the temperature controller for precise temperature control, thereby optimizing the extraction conditions. The synergistic effect of stirring and heating promotes the extraction of the effective components of the biological deodorizer. The filter screen can perform preliminary filtration of the extracted materials, improving product quality and production efficiency.

[0007] Preferably, the stirring blades are provided in four layers, with four blades in each layer, and the through holes are evenly distributed along the outer surface of the stirring blades.

[0008] By adopting the above technical solution, the four-layer stirring blades, with four blades in each layer, can increase the contact area with the material. The multi-layer stirring makes the material form a more complex flow trajectory in the extraction tank. The uniform arrangement of through holes allows the material to pass through, reducing stirring resistance and further enhancing the mixing effect. This ensures that the extractant and raw materials are in full contact, significantly improving the mixing uniformity of raw materials and extractant in the production of biological deodorizers, accelerating the dissolution and extraction process of effective components, thereby improving extraction efficiency and extraction quality, and ensuring the performance of biological deodorizer products.

[0009] Preferably, the heating wire is electrically connected to the temperature controller, and the heating wire is arranged in a serpentine pattern inside the heating jacket.

[0010] Using the above technical solution, the temperature controller can set and accurately sense the temperature, and control the power on and off of the heating wire through electrical connection; the serpentine arrangement of the heating wire can increase the distribution area inside the heating jacket, so that the heat can be more evenly distributed to the outer wall of the extraction tank, realizing precise control of the temperature inside the extraction tank, providing a stable and suitable temperature environment for the extraction process in the production of biological deodorants, ensuring the full extraction of effective ingredients, and improving product quality.

[0011] Preferably, a threaded post is fixed to the upper end face of the mounting frame, and a mounting hole corresponding to the threaded post is opened at the outer edge of the filter screen, and a nut is threaded onto the outer surface of the threaded post.

[0012] By adopting the above technical solution, the precise correspondence between the threaded post and the filter screen mounting hole, and the threaded connection structure of the nut and the threaded post, the filter screen can be conveniently, quickly and securely installed on the mounting frame by rotating the nut to move along the threaded post and press tightly against the edge of the filter screen. This facilitates the disassembly, cleaning and replacement of the filter screen, and ensures a good filtration effect on the extracted biological deodorant material.

[0013] Preferably, the bottom of the extraction tank is welded with a support frame, and the support frame includes three support legs.

[0014] Using the above technical solution, the support frame is firmly connected to the extraction tank by welding. The three support legs are distributed at a certain angle. Utilizing the mechanical principle of triangular stability, the weight of the extraction tank and its internal materials can be evenly distributed, providing stable and reliable support for the extraction tank. This ensures that the tank remains stable during production, preventing shaking or tilting from affecting the extraction effect and guaranteeing the safe and stable production of the biological deodorant.

[0015] Preferably, the bottom of the extraction tank is provided with a discharge port, and a discharge valve is installed in the middle of the discharge port.

[0016] By adopting the above technical solution, the opening and closing of the discharge valve controls the flow of the discharge port. The valve's internal structure can be used to block or release the material flow to achieve precise control of the discharge process. This allows for the control of the discharge of the extracted product from the extraction tank as needed after the biological deodorizer extraction is completed, preventing random material leakage and ensuring the orderly progress of the production process and a clean on-site environment.

[0017] Compared with the prior art, the beneficial effects of this utility model are: 1. The motor is bolted to the top center of the sealing cover. The drive shaft connected to its output end is connected to the sealing cover via bearings. The drive shaft has four layers of stirring blades, each with four blades and evenly distributed through holes on its outer surface. When rotating, the through holes can reduce resistance and enhance the mixing effect, promote full contact between the raw materials and the extractant, significantly improve the mixing uniformity of the raw materials and the extractant in the production of biological deodorizers, accelerate the dissolution and extraction process of the effective ingredients, thereby improving the extraction efficiency and extraction quality, and ensuring the performance of the biological deodorizer product. 2. Inside the heating jacket fitted on the outer wall of the extraction tank, heating wires arranged in a serpentine pattern are electrically connected to the temperature controller on the outer surface of the heating jacket. At the same time, the temperature sensor on the top of the sealed cover can provide real-time temperature feedback. The two work together to achieve precise temperature control, providing a suitable environment for extraction, allowing heat to be distributed more evenly to the outer wall of the extraction tank, and achieving precise control of the temperature inside the extraction tank. This provides a stable and suitable temperature environment for the extraction process in the production of biological deodorants, ensuring that the effective ingredients are fully extracted and improving product quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the external structure of this utility model from the front view; Figure 2 This is a schematic diagram of the internal structure of the main body of this utility model; Figure 3 This is a schematic diagram of the stirring blade structure of this utility model; Figure 4 This is a schematic diagram of the filter screen installation structure of this utility model; Figure 5 This is a schematic diagram of the heating structure of this utility model.

[0019] In the diagram: 1. Extraction tank; 2. Support frame; 3. Sealing cap; 4. Raw material inlet; 5. Extractant inlet; 6. Motor; 7. Drive shaft; 8. Stirring blades; 9. Through hole; 10. Heating jacket; 11. Heating wire; 12. Temperature controller; 13. Temperature sensor; 14. Mounting frame; 15. Threaded post; 16. Filter screen; 17. Mounting hole; 18. Nut; 19. Discharge port; 20. Discharge valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Please see Figures 1-5This utility model provides a technical solution: an extraction device for producing a biological deodorant, comprising an extraction tank 1 and a sealing cover 3. The sealing cover 3 is connected to the top flange of the extraction tank 1. The outer surface of the sealing cover 3 is provided with a raw material inlet 4 and an extractant inlet 5. A motor 6 is bolted to the top center of the sealing cover 3. The output end of the motor 6 is movably connected to a drive shaft 7, and the drive shaft 7 is connected to the sealing cover 3 through a bearing. A stirring blade 8 is fixed to the outer surface of the drive shaft 7. Several through holes 9 are opened on the outer surface of the stirring blade 8. A heating sleeve 10 is fitted on the outer wall of the extraction tank 1. A heating wire 11 is provided inside the heating sleeve 10. A temperature controller 12 is installed on the outer surface of the heating sleeve 10. A temperature sensor 13 is installed on the inner top of the sealing cover 3. An installation frame 14 is fixed inside the extraction tank 1. A filter screen 16 is provided above the installation frame 14. The stirring blade 8 is provided in four layers, with four blades in each layer, and the through holes 9 are evenly distributed along the outer surface of the stirring blade 8. Heating wire 11 is electrically connected to temperature controller 12, and the heating wire 11 is arranged in a serpentine pattern inside heating jacket 10. A threaded post 15 is fixed to the upper end face of mounting frame 14, and mounting holes 17 corresponding to the threaded post 15 are opened at the outer edge of filter screen 16. A nut 18 is threaded onto the outer surface of the threaded post 15. A support frame 2 is welded to the bottom of extraction tank 1, and the support frame 2 includes three support legs. A discharge port 19 is provided at the bottom of extraction tank 1, and a discharge valve 20 is installed in the middle of the discharge port 19.

[0022] The extraction tank 1 is sealed by a sealing cover 3 connected to a top flange. The raw material inlet 4 and extractant inlet 5 on the sealing cover 3 are used to add the raw material and extractant respectively. A motor 6 is bolted to the center of the top of the sealing cover 3, and its output end is connected to a drive shaft 7 via bearings. Four layers of stirring blades 8, each with four blades and evenly distributed through-holes 9 on their outer surface, are fixed on the drive shaft 7. During rotation, the through-holes 9 reduce resistance and enhance mixing, promoting full contact between the raw material and extractant, significantly improving the uniformity of mixing in the production of the biological deodorizer, and accelerating the dissolution and extraction process of the effective components. Inside a heating jacket 10 fitted on the outer wall of the extraction tank 1, serpentine heating wires 11 are electrically connected to a temperature controller 12 on the outer surface of the heating jacket 10. Simultaneously, a temperature sensor 13 at the top of the sealing cover 3 provides real-time temperature feedback. The two work together to achieve precise temperature control. The temperature provides a suitable environment for extraction, allowing heat to be distributed more evenly to the outer wall of the extraction tank 1, enabling precise temperature control within the extraction tank 1. This provides a stable and suitable temperature environment for the extraction process in the production of biological deodorants, ensuring full extraction of active ingredients and improving product quality. An installation frame 14 is fixed inside the extraction tank 1, with threaded posts 15 on its upper end corresponding to the installation holes 17 on the outer edge of the filter screen 16. The filter screen 16 can be easily installed and removed via a threaded connection using nuts 18, allowing for filtration of the extracted material. This ensures good filtration of the extracted biological deodorant material and allows for disassembly, cleaning, and maintenance of the filter screen 16, increasing filtration efficiency and extending its service life. A support frame 2, consisting of three support legs, welded to the bottom, provides stable support for the extraction tank 1. The discharge valve 20 in the middle of the bottom discharge port 19 controls the discharge of the extracted product, ensuring orderly production.

[0023] Working principle: For this type of extraction device used in the production of biological deodorizers, during operation, the raw material enters the extraction tank 1 through the raw material inlet 4 on the sealing cover 3 and the extractant enters through the extractant inlet 5. The motor 6 at the top center of the sealing cover 3 starts, driving the drive shaft 7 to rotate on the sealing cover 3 via bearings. This causes the four layers of stirring blades 8 on the drive shaft 7, each with four blades and evenly distributed through holes 9 on its outer surface, to rotate. The through holes 9 enhance the stirring effect, allowing the raw material and extractant to mix thoroughly. The heating jacket 10 on the outer wall of the extraction tank 1 has a serpentine arrangement of heating elements. The heating wire 11 heats up under the control of the temperature controller 12, and the temperature sensor 13 at the top of the sealed cover 3 provides real-time temperature feedback to achieve precise temperature control and create suitable conditions for extraction. After extraction, the filter screen 16 above the mounting frame 14 in the extraction tank 1 filters the material. The filter screen 16 is fitted with the threaded post 15 on the upper end face of the mounting frame 14 through the mounting hole 17 on its outer edge, and then fixed with the threaded connection of the nut 18 for easy disassembly and assembly. Finally, the discharge valve 20 in the middle of the discharge port 19 at the bottom of the extraction tank 1 is opened to discharge the extraction product.

[0024] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An extraction apparatus for producing a biological deodorant, comprising an extraction tank (1) and a sealing cap (3), characterized in that: The top flange of the extraction tank (1) is connected to a sealing cover (3). The outer surface of the sealing cover (3) is provided with a raw material inlet (4) and an extractant inlet (5). The top center of the sealing cover (3) is bolted to a motor (6). The output end of the motor (6) is movably connected to a drive shaft (7). The drive shaft (7) and the sealing cover (3) are connected by a bearing. The outer surface of the drive shaft (7) is fixed with a stirring blade (8). The outer surface of the stirring blade (8) is provided with several through holes (9). The outer wall of the extraction tank (1) is fitted with a heating sleeve (10). The heating sleeve (10) is provided with a heating wire (11). The outer surface of the heating sleeve (10) is equipped with a temperature controller (12). The inner top of the sealing cover (3) is equipped with a temperature sensor (13). The inside of the extraction tank (1) is fixed with an installation frame (14). The top of the installation frame (14) is provided with a filter screen (16).

2. The extraction apparatus for producing a biological deodorant according to claim 1, characterized in that: The stirring blades (8) are provided with four layers, and each layer is provided with four blades, and the through holes (9) are evenly distributed along the outer surface of the stirring blades (8).

3. The extraction apparatus for producing a biological deodorant according to claim 1, characterized in that: The heating wire (11) is electrically connected to the temperature controller (12), and the heating wire (11) is arranged in a serpentine pattern inside the heating sleeve (10).

4. The extraction apparatus for producing a biological deodorant according to claim 1, characterized in that: The upper end face of the mounting frame (14) is fixed with a threaded post (15), and the outer edge of the filter screen (16) is provided with a mounting hole (17) corresponding to the threaded post (15). The outer surface of the threaded post (15) is threaded with a nut (18).

5. The extraction apparatus for producing a biological deodorant according to claim 1, characterized in that: The bottom of the extraction tank (1) is welded with a support frame (2), and the support frame (2) includes three support legs.

6. The extraction apparatus for producing a biological deodorant according to claim 1, characterized in that: The bottom of the extraction tank (1) is provided with a discharge port (19), and a discharge valve (20) is installed in the middle of the discharge port (19).

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