A device for cleaning sludge from a sedimentation basin

Abstract

The utility model discloses a kind of sedimentation tank sludge cleaning devices, belong to water quality cleaning field.The utility model relates to a kind of device for cleaning sedimentation tank sludge residue, mainly solve the problem of low efficiency, complex operation of traditional cleaning method.The device includes mounting bracket, connecting shaft, first scraper and second scraper, scraper is in rotation and pool body surface close contact, cooperate internal spray pipe and flow guide channel, by spray water stream softening sludge and decomposing into flow state, significantly reduce the scraper operating resistance, improve cleaning efficiency.The innovative design of the device greatly improves the cleaning effect, can carry out sludge pumping simultaneously in cleaning process, avoid secondary deposition, improve the use efficiency of sedimentation tank.

Description

Technical Field

[0001] This application relates to the field of water quality cleaning, and in particular to a sludge cleaning device for sedimentation tanks. Background Technology

[0002] In the process of tap water purification, sedimentation tanks are a key component, mainly removing suspended particles and colloidal impurities from the water through gravity settling.

[0003] However, traditional methods for cleaning sludge from sedimentation tanks suffer from low efficiency, high labor intensity, and are prone to causing equipment downtime, affecting the continuity of water supply from water plants. To address this issue, existing technologies have proposed various automated cleaning devices, but due to the long accumulation time and strong adhesion of sludge, conventional equipment struggles to effectively clean deep and difficult-to-remove sludge.

[0004] Therefore, there is an urgent need for a new type of device that can efficiently remove sludge residue and reduce cleaning cycles. Utility Model Content

[0005] This utility model provides a sludge cleaning device for sedimentation tanks. It can solve the aforementioned problems existing in related technologies. The technical solution is as follows:

[0006] This application provides a sludge cleaning device for sedimentation tanks, the device comprising:

[0007] Mounting frame (1), the mounting frame (1) has a through connecting shaft (2) in the center, the bottom end of the connecting shaft (2) is fixedly installed with a first scraper (12), the first scraper (12) is an L-shaped structure used to fit the bottom of the sedimentation tank (9) to scrape off sludge;

[0008] The other end of the connecting shaft (2) is fixedly installed with a second scraper (13), which works in conjunction with the first scraper (12) to clean sludge residue from the pool wall and other areas.

[0009] The sedimentation tank (9) is provided on the outer side of the first scraper (12) and the second scraper (13), and is in contact with the tank wall and the bottom of the tank;

[0010] The lower part of the connecting shaft (2) near the mounting bracket (1) is provided with a connecting cylinder (3). The connecting cylinder (3) is a hollow structure and is connected to the connecting shaft (2) by a sealed rotational connection.

[0011] A spray pipe (11) is provided between the connecting cylinder (3) and the first scraper (12). The spray pipe (11) is used for high-pressure spraying of water and softening of sludge residue in the sedimentation tank (9).

[0012] The first scraper (12) has an L-shaped guide channel (19) inside. A plurality of water outlets (20) are provided between one side of the guide channel (19) and the first scraper (12) for guiding water flow to the area to be cleaned through the water outlets (20).

[0013] The first scraper (12) is provided with a spray head (16) at the bottom. The spray head (16) is connected to the spray pipe (11) through the flow guide channel (19) and is used to directly spray water.

[0014] Optionally, the upper end of the connecting shaft (2) is provided with a support plate (6), and the support plate (6) is fixedly connected to the connecting shaft (2);

[0015] The connecting shaft (2) is provided with a first gear (4) near the support plate (6). The first gear (4) meshes with the second gear (5) and drives the mounting bracket (1) to rotate through the transmission structure, thereby driving the first scraper (12) and the second scraper (13) to perform cleaning work.

[0016] A motor (7) is mounted on the upper end of the support plate (6). The output shaft of the motor (7) is connected to the second gear (5) through the support plate (6). The motor (7) is used to provide power to drive the operation of the entire device.

[0017] Optionally, the connecting shaft (2) includes an inlet pipe (201) and a sludge suction pipe (202), wherein a through hole (14) is provided between the bottom of the inlet pipe (201) and the connecting cylinder (3), and clean water enters from the inlet pipe (201) and flows into the spray pipe (11) through the through hole (14);

[0018] The bottom of the suction pipe (202) is provided with a sludge inlet (17). The softened or flowing sludge is discharged through the suction pipe (202) by the sludge pump (8). The sludge pump (8) is used to remove the sludge in a timely manner during the cleaning process.

[0019] Optionally, the first scraper (12) and the second scraper (13) are connected by a support frame (15), and the support frame (15) and the connecting shaft (2) are fixed by a rotational connection to ensure the stability of the scraper and good adaptability during rotation.

[0020] The support frame (15) enhances the support force of the scrapers (12) and (13) during operation, and is used to ensure that the scrapers have sufficient force when scraping the pool walls and bottom.

[0021] Optionally, pulleys (18) are provided on both sides of the bottom of the mounting frame (1), and a slide rail (10) is provided next to the pulleys (18) above the sedimentation tank (9). The pulleys (18) and the slide rail (10) work together to ensure that the mounting frame (1) moves smoothly and without obstruction when the drive motor drives the mounting frame (1) to rotate. The slide rail (10) is used to guide the movement of the pulleys (18).

[0022] Optionally, the gap between the connecting shaft (2) and the first scraper (12) is adjustable, and the adjustment mechanism allows for flexible adjustment of the contact pressure between the scraper and the pool wall according to the degree of sludge accumulation in the pool.

[0023] Optionally, the spray head (16) is equipped with a regulating valve for controlling the water flow.

[0024] Optionally, the motor (7) is an adjustable speed variable frequency motor, used to adjust its speed according to different cleaning needs.

[0025] Optionally, the support frame (15) is treated with a corrosion-resistant material.

[0026] The beneficial effects of the technical solution provided by this utility model include at least the following:

[0027] This device primarily addresses the problems of low efficiency and complex operation associated with traditional cleaning methods. It includes a mounting frame, a connecting shaft, a first scraper, and a second scraper. The scrapers, when rotating, maintain close contact with the tank surface. Combined with internal spray pipes and guide channels, the sprayed water softens the sludge and breaks it down into a fluid state, significantly reducing scraper operating resistance and improving cleaning efficiency. The innovative design of this device greatly enhances the cleaning effect, enabling simultaneous sludge removal during the cleaning process, preventing secondary sedimentation, and improving the utilization efficiency of the sedimentation tank.

[0028] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit this application. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 A front view structural schematic diagram of the sedimentation tank sludge residue cleaning device provided by this utility model;

[0031] Figure 2 for Figure 1 A schematic diagram of the structure during the lifting of the mid-cleaning structure;

[0032] Figure 3 for Figure 2 A cross-sectional structural diagram of the connecting cylinder and the connecting shaft;

[0033] Figure 4 for Figure 2 A top-view cross-sectional view of the first scraper.

[0034] The corresponding names of the attached figures are as follows: 1-mounting bracket, 2-connecting shaft, 201-inlet pipe, 202-sludge suction pipe, 3-connecting cylinder, 4-first gear, 5-second gear, 6-support plate, 7-motor, 8-sludge pump, 9-sedimentation tank, 10-slide rail, 11-spray pipe, 12-first scraper, 13-second scraper, 14-through hole, 15-support frame, 16-spray head, 17-sludge suction port, 18-pulley, 19-guide channel, 20-outlet. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0036] Example 1

[0037] Please refer to Figures 1 to 4 , Figure 1 A front view structural schematic diagram of the sedimentation tank sludge residue cleaning device provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the structure during the lifting of the mid-cleaning structure; Figure 3 for Figure 2 A cross-sectional structural diagram of the connecting cylinder and the connecting shaft; Figure 4 for Figure 2 A top-view cross-sectional view of the first scraper.

[0038] First, the device includes a mounting frame (1), with a through connecting shaft (2) in the center of the mounting frame (1). A first scraper (12) is fixedly installed at the bottom of the connecting shaft (2). The first scraper (12) has an L-shaped structure and is used to scrape sludge off the bottom of the sedimentation tank (9). A second scraper (13) is fixedly installed at the other end of the connecting shaft (2). The second scraper (13) works in conjunction with the first scraper (12) to clean sludge residue from the tank wall and other areas. The sedimentation tank (9) is located on the outer side of the first scraper (12) and the second scraper (13) and is in contact with the tank wall and bottom. A connecting cylinder (3) is provided at the lower part of the connecting shaft (2) near the mounting frame (1). The connecting cylinder (3) is hollow. The structure is connected to the connecting shaft (2) via a sealed rotating connection; a spray pipe (11) is provided between the connecting cylinder (3) and the first scraper (12), the spray pipe (11) is used for high-pressure spraying of water flow and softening of sludge residue in the sedimentation tank (9); an L-shaped guide channel (19) is provided inside the first scraper (12), and a plurality of water outlets (20) are provided between one side of the guide channel (19) and the first scraper (12), for guiding water flow to the area to be cleaned through the water outlets (20); a spray head (16) is provided at the bottom of the first scraper (12), the spray head (16) is connected to the spray pipe (11) through the guide channel (19) and is used for direct spraying of water flow. The spray head (16) is equipped with a regulating valve, which is used to control the water flow rate.

[0039] The motor (7) is an adjustable speed variable frequency motor, which is used to adjust its speed according to different cleaning needs.

[0040] according to Figures 1 to 4 As shown, this embodiment provides an effective sludge residue cleaning device for sedimentation tanks. The device features a unique design, employing a combination of a first scraper (12) and a second scraper (13). During the cleaning process, the two scrapers rotate synchronously via a connecting shaft (2). To improve sludge removal efficiency, the spray pipe (11) within the device can flush the bottom of the sedimentation tank (9) with high-pressure water flow, softening the sludge residue. Combined with the scraper cleaning operation, this breaks down the sludge into easily flowing small pieces, significantly reducing scraping resistance. The guide channel (19) is connected to the spray pipe (11), ensuring that the water flow can be precisely sprayed onto the tank walls and bottom, improving the cleaning effect. The spray head (16), controlled by a regulating valve, can flexibly control the water flow rate, enabling targeted cleaning of sludge with different accumulation levels.

[0041] Through the design of this embodiment, the synergistic action of the first and second scrapers enables comprehensive cleaning of the bottom and walls of the sedimentation tank. The high-pressure spray, combined with the scraper movement, effectively softens stubborn sludge in the sedimentation tank, breaking it down into smaller pieces or a flowing state, reducing scraping resistance and improving cleaning efficiency. Furthermore, the coordination of the spray heads and guide channels effectively ensures the uniformity of the water flow, allowing every sludge point to be effectively treated, thereby significantly improving the device's working efficiency.

[0042] Example 2

[0043] Optionally, the upper end of the connecting shaft (2) is provided with a support plate (6), and the support plate (6) is fixedly connected to the connecting shaft (2); a first gear (4) is provided near the support plate (6) on the connecting shaft (2), and the first gear (4) meshes with the second gear (5), driving the mounting bracket (1) to rotate through the transmission structure, and driving the first scraper (12) and the second scraper (13) to perform cleaning work; a motor (7) is installed at the upper end of the support plate (6), and the output shaft of the motor (7) is connected to the second gear (5) through the support plate (6), and the motor (7) is used to provide power to drive the operation of the entire device.

[0044] In this embodiment, a support plate (6) is provided at the upper end of the connecting shaft (2), which provides additional support for the connecting shaft and enhances the stability of the structure. A first gear (4) is provided near the connecting shaft (2) on the support plate (6), which meshes with a second gear (5) to form a transmission structure. The transmission structure can drive the mounting bracket (1) to rotate, thereby driving the first scraper (12) and the second scraper (13) to perform cleaning work. A motor (7) is mounted above the support plate (6) and connected to the second gear (5) via an output shaft, providing a power source for the entire device.

[0045] This embodiment further improves the stability and working efficiency of the device by adding a support plate and a gear transmission device. The motor (7) provides continuous power output, enabling the scraper to perform cleaning work smoothly and continuously. At the same time, the gear transmission system improves the motion accuracy of the device, allowing the scraper to move precisely along the pool wall and bottom, thereby ensuring efficient cleaning. The overall device significantly improves the automation level and working stability of sludge cleaning through precise transmission system and motor control.

[0046] Example 3

[0047] Optionally, the connecting shaft (2) includes an inlet pipe (201) and a sludge suction pipe (202), wherein a through hole (14) is provided between the bottom of the inlet pipe (201) and the connecting cylinder (3), and clean water enters from the inlet pipe (201) and flows into the spray pipe (11) through the through hole (14);

[0048] The bottom of the suction pipe (202) is provided with a sludge inlet (17). The softened or flowing sludge is discharged through the suction pipe (202) by the sludge pump (8). The sludge pump (8) is used to remove the sludge in a timely manner during the cleaning process.

[0049] In this embodiment, the connecting shaft (2) is equipped with an inlet pipe (201) and a sludge suction pipe (202). A through hole (14) is provided between the bottom of the inlet pipe (201) and the connecting cylinder (3). Clean water enters the connecting shaft (2) through the inlet pipe (201) and then flows into the spray pipe (11) through the through hole (14). A sludge suction port (17) is provided at the bottom of the sludge suction pipe (202). Softened or flowing sludge can be quickly sucked into the sludge suction pipe (202) through the sludge suction port (17) and discharged from the sedimentation tank (9) by the sludge pump (8). This design allows for timely and effective removal of sludge during the cleaning process, avoiding secondary sedimentation.

[0050] The greatest advantage of this embodiment lies in its dual-channel structure. The configuration of the water inlet pipe and the sludge suction pipe makes the cleaning process more efficient, while simultaneously achieving the dual functions of clean water spraying and sludge discharge. The water flow provided by the water inlet pipe (201) softens the sludge in the sedimentation tank, which is then cleaned in conjunction with the scraper. At the same time, the sludge suction pipe (202) effectively discharges the cleaned sludge, ensuring that the cleaning of the tank bottom and walls is not affected by sludge re-accumulation. The highly efficient sludge discharge design of the overall system allows the device to significantly shorten the cleaning cycle in practical applications, avoiding the cleaning difficulties caused by sludge accumulation.

[0051] Example 4

[0052] Optionally, the first scraper (12) and the second scraper (13) are connected by a support frame (15), and the support frame (15) is fixed to the connecting shaft (2) by a rotatable connection to ensure the stability of the scraper and good adaptability during rotation; the support frame (15) enhances the support force of the scrapers (12) and (13) during operation, and is used to ensure that the scrapers have sufficient force when scraping the pool wall and pool bottom. The support frame (15) is made of corrosion-resistant material.

[0053] In this embodiment, the first scraper (12) and the second scraper (13) are connected by a support frame (15). The support frame (15) is fixed to the connecting shaft (2) by a rotatable connection, which ensures that the scraper can rotate stably during cleaning and adapt to different working conditions. The support frame (15) enhances the support force of the scraper when cleaning the pool wall and bottom, ensuring that the scraper can maintain sufficient force for effective cleaning. The support frame (15) is also treated with corrosion-resistant materials to ensure that it is not affected by corrosion when in contact with sludge residue for a long time.

[0054] The connection between the support frame (15) and the scraper further improves the stability and durability of the scraper. During the cleaning process, the support provided by the support frame (15) enables the scraper to maintain stable performance even under high-intensity working conditions, ensuring efficient cleaning. In addition, the use of corrosion-resistant materials extends the service life of the equipment, avoids material corrosion problems caused by long-term use, and improves the overall durability and maintenance cycle of the device.

[0055] Example 5

[0056] Optionally, pulleys (18) are provided on both sides of the bottom of the mounting frame (1), and a slide rail (10) is provided next to the pulleys (18) above the sedimentation tank (9). The pulleys (18) and the slide rail (10) work together to ensure that the mounting frame (1) moves smoothly and without obstruction when the drive motor drives the mounting frame (1) to rotate. The slide rail (10) is used to guide the movement of the pulleys (18).

[0057] In this embodiment, pulleys (18) are respectively provided on both sides of the bottom end of the mounting frame (1), and a slide rail (10) is provided next to the pulleys (18) above the sedimentation tank (9). The pulleys (18) and the slide rail (10) work together. When the motor drives the mounting frame (1) to rotate, the slide rail (10) ensures the smooth movement of the pulleys (18), reduces friction, and avoids unnecessary resistance. The slide rail (10) can effectively guide the movement of the pulleys (18), making the rotation of the mounting frame (1) more stable and smooth, thereby improving the working efficiency of the entire device.

[0058] This embodiment, by setting up a pulley and slide rail system, makes the device more stable during rotation, reduces motion resistance, and reduces equipment wear. The guiding effect of the slide rail allows the mounting bracket (1) to rotate more smoothly, improving the stability of scraper cleaning. This design improves the operating efficiency of the device, ensures the continuity of the cleaning process, and helps to extend the service life of the equipment.

[0059] Example 6

[0060] Optionally, the gap between the connecting shaft (2) and the first scraper (12) is adjustable, and the adjustment mechanism allows for flexible adjustment of the contact pressure between the scraper and the pool wall according to the degree of sludge accumulation in the pool. Optionally, the support frame (15) is made of corrosion-resistant material.

[0061] In this embodiment, the gap between the connecting shaft (2) and the first scraper (12) is adjustable. Through the adjustment mechanism, the user can adjust the contact pressure between the scraper and the pool wall according to the accumulation of sludge in the pool, ensuring that the scraper can effectively adapt to the cleaning needs under different sludge conditions. In addition, the support frame (15) is treated with corrosion-resistant materials to enhance its durability and ensure that it is not affected by corrosion during long-term use.

[0062] The adjustable gap design allows the scraper to be flexibly adjusted according to the level of sludge accumulation in the sedimentation tank. This enables the device to adapt to different working environments and sludge conditions, ensuring stable and efficient cleaning results. The application of corrosion-resistant materials further enhances the device's durability, making it less susceptible to corrosion damage during prolonged use and improving its overall reliability and service life.

[0063] The above are merely optional embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A sludge cleaning device for sedimentation tanks, characterized in that, The device includes: Mounting frame (1), the mounting frame (1) has a through connecting shaft (2) in the center, and a first scraper (12) is fixedly installed at the bottom of the connecting shaft (2). The first scraper (12) is an L-shaped structure used to fit the bottom of the sedimentation tank (9) to scrape off sludge. The other end of the connecting shaft (2) is fixedly installed with a second scraper (13). The second scraper (13) works in conjunction with the first scraper (12) to clean sludge residue from the pool wall and other areas. The sedimentation tank (9) is provided on the outer side of the first scraper (12) and the second scraper (13), and forms contact with the tank wall and the bottom of the tank; The lower part of the connecting shaft (2) is provided with a connecting cylinder (3) near the mounting bracket (1). The connecting cylinder (3) is a hollow structure and is connected to the connecting shaft (2) by a sealed rotational connection. A spray pipe (11) is provided between the connecting cylinder (3) and the first scraper (12). The spray pipe (11) is used for high-pressure spraying of water and softening of sludge residue in the sedimentation tank (9). The first scraper (12) has an L-shaped guide channel (19) inside. A plurality of water outlets (20) are provided between one side of the guide channel (19) and the first scraper (12) for guiding water flow to the area to be cleaned through the water outlets (20). The first scraper (12) is provided with a spray head (16) at the bottom. The spray head (16) is connected to the spray pipe (11) through the flow guide channel (19) and is used to directly spray water.

2. The sludge cleaning device for sedimentation tanks according to claim 1, characterized in that, The upper end of the connecting shaft (2) is provided with a support plate (6), and the support plate (6) is fixedly connected to the connecting shaft (2); The connecting shaft (2) is provided with a first gear (4) near the support plate (6). The first gear (4) meshes with the second gear (5) and drives the mounting bracket (1) to rotate through the transmission structure, thereby driving the first scraper (12) and the second scraper (13) to perform cleaning work. A motor (7) is mounted on the upper end of the support plate (6). The output shaft of the motor (7) is connected to the second gear (5) through the support plate (6). The motor (7) is used to provide power to drive the operation of the entire device.

3. The sludge cleaning device for sedimentation tanks according to claim 1, characterized in that, The connecting shaft (2) includes an inlet pipe (201) and a sludge suction pipe (202). A through hole (14) is provided between the bottom of the inlet pipe (201) and the connecting cylinder (3). Clean water enters from the inlet pipe (201) and flows into the spray pipe (11) through the through hole (14). The bottom of the suction pipe (202) is provided with a sludge inlet (17). The softened or flowing sludge is discharged through the suction pipe (202) by the sludge pump (8). The sludge pump (8) is used to remove the sludge in a timely manner during the cleaning process.

4. The sludge cleaning device for sedimentation tanks according to claim 1, characterized in that, The first scraper (12) and the second scraper (13) are connected by a support frame (15). The support frame (15) and the connecting shaft (2) are fixed by a rotational connection to ensure the stability of the scraper and its good adaptability during rotation. The support frame (15) enhances the support force of the first scraper (12) and the second scraper (13) during operation, and is used to ensure that the scraper has sufficient force when scraping the pool wall and the bottom of the pool.

5. The sludge cleaning device for sedimentation tanks according to claim 1, characterized in that, The bottom of the mounting frame (1) is provided with pulleys (18) on both sides, and a slide rail (10) is provided next to the pulleys (18) above the sedimentation tank (9). The pulleys (18) and the slide rail (10) work together to ensure that the mounting frame (1) moves smoothly and without obstruction when the drive motor drives the mounting frame (1) to rotate. The slide rail (10) is used to guide the movement of the pulleys (18).

6. The sludge cleaning device for sedimentation tanks according to claim 1, characterized in that, The gap between the connecting shaft (2) and the first scraper (12) is adjustable. The adjustment mechanism allows for flexible adjustment of the contact pressure between the scraper and the pool wall according to the degree of sludge accumulation in the pool.

7. The sedimentation tank sludge cleaning device according to any one of claims 1 to 6, characterized in that, The spray head (16) is equipped with a regulating valve for controlling the water flow.

8. The sludge cleaning device for sedimentation tanks according to claim 2, characterized in that, The motor (7) is an adjustable speed variable frequency motor, used to adjust its speed according to different cleaning needs.

9. The sludge cleaning device for sedimentation tanks according to claim 4, characterized in that, The support frame (15) is made of corrosion-resistant material.

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