A dust removal device
Patent Information
- Application Number
- CN202522222328.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]在纤维的生产中,需要使用烘箱对纤维进行加热烘干,在烘箱使用过程中,其内部会产生含尘气体,若直接排放,易造成环境污染,需要一种针对烘箱不同位置的气体进行分段处理的除尘装置
本申请将管路分为顺次连接的第一部分和第二部分并与烘箱连通,可实现气体的分流输送,使不同含尘状态的气体进入对应的处理路径,适应烘箱排出气体的复杂工况,可以针对不同的阶段的气体实行不同的处理方式。第一除尘单元的第一除尘筒与管路第一部分连通,能直接对特定路径的气体进行除尘后排放,可快速处理含尘量较低的气体,减少后续过滤单元负荷,降低能耗,提高处理效率。第二除尘单元的第二除尘筒与管路第二部分连通,对气体进行初步除尘,可预先去除较大颗粒灰尘,避免其直接进入过滤单元造成堵塞,延长滤筒使用寿命,降低维护频率。过滤单元中,隔离板将箱体分为第一腔体和第二腔体,能有效隔离未过滤的气体与已过滤的气体,防止二次污染;可拆卸的滤筒既便于定期更换、清洁以保证过滤效果,又能通过自身连通两腔体,确保气体必须经滤筒过滤,提升净化的可靠性;进风组件可将初步除尘后的气体稳定输送至第一腔体,保障过滤均匀性;排风组件为气体流动提供动力,确保过滤后的洁净气体达标排放。
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Figure CN224807152U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fiber production equipment technology, and in particular to a dust removal device. Background Technology
[0002] In fiber production, ovens are used to heat and dry the fibers. During the use of the oven, dust-laden gas is generated inside. If it is directly discharged, it will easily cause environmental pollution. Therefore, a dust removal device is needed to treat the gas in different parts of the oven in stages. Utility Model Content
[0003] To overcome the problems existing in related technologies, this application provides a dust removal device.
[0004] According to an embodiment of this disclosure, a dust removal device is provided, comprising: A pipeline connected to an oven, the pipeline comprising a first part and a second part, the first part and the second part being connected sequentially along the gas conveying direction; The first dust removal unit includes a first dust removal cylinder, which is connected to the first part. The gas flowing through the first part is dusted and then discharged into the environment. The second dust removal unit includes a second dust removal cylinder, which is connected to the second part, and performs preliminary dust removal on the gas in the second part; The filtration unit includes an air inlet assembly, a housing, a partition plate, a filter cartridge, and an exhaust assembly. The housing is divided into a first cavity and a second cavity by the partition plate. The filter cartridge is detachably mounted on the partition plate and is used to filter the gas flowing through it. The filter cartridge connects the first cavity and the second cavity. The two ends of the air inlet assembly are respectively connected to the second dust collector and the first cavity, and the air inlet assembly delivers the gas after preliminary dust removal to the first cavity. The second cavity is used to deliver the filtered gas to the exhaust assembly, and the exhaust assembly discharges the gas that has flowed through it.
[0005] In some embodiments of this application, the first dust removal unit further includes a first support frame and a first dust collection bin. The first dust removal cylinder is disposed on the first support frame, and the first dust collection bin is detachably disposed at the bottom of the first dust removal cylinder for receiving dust during the dust removal process.
[0006] In some embodiments of this application, casters are provided at the bottom of the first support frame to facilitate movement of the first support frame.
[0007] In some embodiments of this application, the bottom of the first dust collector and / or the second dust collector has a tapered structure.
[0008] In some embodiments of this application, the first dust removal unit further includes a first air inlet pipe and a first air outlet pipe. The two ends of the first air inlet pipe are respectively connected to the first part and the first dust removal cylinder, guiding the gas into the first dust removal cylinder along the tangential direction of the inner wall of the first dust removal cylinder, and forming a spiral rotating airflow inside the first dust removal cylinder. One end of the first air outlet pipe passes through the top of the first dust removal cylinder and extends into the first dust removal cylinder, and the height of the end of the first air outlet pipe extending into the first dust removal cylinder is lower than the height of the connection between the first air inlet pipe and the dust removal cylinder. The first air outlet pipe is used to discharge the gas after dust removal.
[0009] In some embodiments of this application, the second dust removal unit further includes a second air inlet pipe and a second air outlet pipe. The two ends of the second air inlet pipe are respectively connected to the second part and the second dust removal cylinder, guiding the gas into the second dust removal cylinder along the tangential direction of the inner wall of the second dust removal cylinder, and forming a spiral rotating airflow inside the second dust removal cylinder. One end of the second air outlet pipe passes through the top of the second dust removal cylinder and extends into the second dust removal cylinder, and the height of the end of the second air outlet pipe extending into the second dust removal cylinder is lower than the height of the connection between the second air inlet pipe and the dust removal cylinder. The second air outlet pipe is used to discharge the gas after dust removal.
[0010] In some embodiments of this application, the filter unit further includes a second dust collection chamber detachably disposed in the housing, the second dust collection chamber being connected to the bottom of the housing for receiving dust during the filtration process.
[0011] In some embodiments of this application, multiple filter cartridges are provided, and the multiple filter cartridges are evenly arranged in the housing, with the extending direction of the filter cartridges parallel to the side wall of the housing.
[0012] In some embodiments of this application, the exhaust assembly includes a first pipe, a second pipe, and a fan. The first pipe is used to connect the second cavity and the fan. One end of the second pipe is connected to the first pipe. The second pipe is used to connect to the outside. The fan discharges the filtered gas through the first pipe and the second pipe.
[0013] In some embodiments of this application, a temperature sensor is also included, which is correspondingly disposed in the first dust collector and the second dust collector, for detecting the temperature of the gas entering the first dust collector and the second dust collector.
[0014] The technical solution provided in this application may include the following beneficial effects: This application divides the pipeline into a first part and a second part connected sequentially and connected to the oven, enabling gas diversion and delivery. This allows gases with different dust-laden states to enter corresponding processing paths, adapting to the complex operating conditions of the oven's exhaust gas and allowing for different treatment methods for gases at different stages. The first dust collector of the first dust removal unit is connected to the first part of the pipeline, enabling direct dust removal of gas from a specific path before discharge. This allows for rapid processing of gases with low dust content, reducing the load on subsequent filtration units, lowering energy consumption, and improving processing efficiency. The second dust collector of the second dust removal unit is connected to the second part of the pipeline, performing preliminary dust removal of the gas. This removes larger dust particles in advance, preventing them from directly entering the filtration unit and causing blockages, extending the filter cartridge's lifespan, and reducing maintenance frequency. In the filtration unit, the partition plate divides the housing into a first chamber and a second chamber, effectively isolating unfiltered gas from filtered gas and preventing secondary pollution. The detachable filter cartridge is easy to replace and clean regularly to ensure filtration effect, and it can also connect the two chambers to ensure that the gas must be filtered through the filter cartridge, improving the reliability of purification. The air inlet assembly can stably deliver the gas after preliminary dust removal to the first chamber to ensure filtration uniformity. The exhaust assembly provides power for gas flow to ensure that the filtered clean gas meets emission standards.
[0015] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0017] Figure 1 This is a schematic diagram of a dust removal device according to an exemplary embodiment.
[0018] Figure 2 This is a partial perspective view of a dust removal device according to an exemplary embodiment.
[0019] Figure 3 This is an internal cross-sectional view of the housing according to an exemplary embodiment.
[0020] Figure Labels 1. Piping; 11. First part; 12. Second part; 2. First dust removal unit; 21. First dust removal cylinder; 3. Second dust removal unit; 31. Second dust removal cylinder; 32. Second air inlet duct; 33. Second air outlet duct; 4. Filtration unit; 41. Air inlet assembly; 42. Housing; 43. Isolation plate; 44. Filter cartridge; 45. Exhaust assembly; 46. First cavity; 47. Second cavity. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be arbitrarily combined with each other.
[0022] This application provides a dust removal device, including a pipeline, a first dust removal unit, a second dust removal unit, and a filter unit. The pipeline is connected to an oven and includes a first section and a second section, which are sequentially connected along the gas conveying direction. The first dust removal unit includes a first dust removal cylinder, which is connected to the first section and removes dust from the gas flowing through the first section before discharging it into the environment. The second dust removal unit includes a second dust removal cylinder, which is connected to the second section and performs preliminary dust removal on the gas in the second section. The filter unit includes an air inlet assembly, a housing, a partition plate, a filter cartridge, and an exhaust assembly. The partition plate is disposed inside the housing and divides the housing into a first cavity and a second cavity. The two ends of the air inlet assembly are respectively connected to the second dust removal cylinder and the first cavity, and the air inlet assembly is used to convey the pre-dust-removed gas into the first cavity. The filter cartridge is detachably installed on the isolation plate. The filter cartridge connects the first chamber and the second chamber. The filter cartridge is used to filter the gas in the first chamber. The filtered gas enters the second chamber. The second chamber delivers the filtered gas to the exhaust assembly. The exhaust assembly discharges the gas flowing through it into the environment.
[0023] The specific embodiments described below are intended to help those skilled in the art understand this embodiment, but this embodiment is not limited to the specific embodiments described below.
[0024] like Figure 1-3As shown, an exemplary embodiment of this application provides a dust removal device for segmented processing of gas inside an oven. The dust removal device includes a pipeline 1, a first dust removal unit 2, a second dust removal unit 3, and a filter unit 4. The pipeline 1 is connected to the oven and includes a first section 11 and a second section 12. The first section 11 and the second section 12 are connected sequentially along the gas conveying direction. In one example, the first section 11 is connected to the front section of the oven and is used to convey the gas at the front end of the oven. The second section 12 is connected to the middle and rear sections of the oven and is used to convey the gas in the middle and rear sections of the oven. The first section 11 and the second section 12 can be connected to the oven via flanges. The first dust removal unit 2 includes a first dust removal cylinder 21, which is connected to the first section 11. The first dust removal cylinder 21 removes dust from the gas flowing through the first section 11 and then discharges it into the environment. The first dust removal cylinder 21 is cylindrical in shape. After the gas enters, the dust contained in the gas settles to the bottom of the first dust removal cylinder 21, and the settled gas is discharged into the environment. The second dust removal unit 3 includes a second dust removal cylinder 31, which is connected to the second part 12 and performs preliminary dust removal on the gas in the second part 12. The second dust removal cylinder 31 is cylindrical in shape. After the gas enters, the dust contained in the gas settles to the bottom of the second dust removal cylinder 31, and the settled gas is discharged into the filter unit 4 for further filtration. The filter unit 4 includes an air inlet assembly 41, a housing 42, an isolation plate 43, a filter cartridge 44, and an exhaust assembly 45. The isolation plate 43 is fixedly installed inside the housing 42, and the fixing method can be bolted or welded. The isolation plate 43 divides the housing 42 into a first cavity 46 and a second cavity 47. One end of the air inlet assembly 41 is connected to the second dust removal cylinder 31, and the other end is connected to the first cavity 46, delivering the pre-dust-removed gas to the first cavity 46. The filter cartridge 44 is detachably installed on the isolation plate 43, wherein the filter cartridge 44 can be snapped onto the isolation plate 43 or bolted onto the isolation plate 43. The filter cartridge 44 is located inside the first chamber 46 and is connected to both the first chamber 46 and the second chamber 47. Gas in the first chamber 46 passes through the filter cartridge 44, leaving dust inside. The filtered gas then enters the second chamber 47. In some examples, the isolation plate 43 has multiple mounting holes, and the interior of the filter cartridge 44 communicates with these holes, allowing the filtered gas to enter the second chamber 47. The second chamber 47 is used to transport the filtered gas, and the exhaust assembly 45 is connected to the second chamber 47 to exhaust the gas from it. In one example, the isolation plate 43 is vertically oriented, with the first chamber 46 and the second chamber 47 located on the left and right sides of the isolation plate 43, respectively. The filtered gas enters the second chamber 47 and is then exhausted through the exhaust assembly 45.
[0025] In this embodiment, pipeline 1 is divided into a first part 11 and a second part 12 connected sequentially and connected to the oven, which can realize the diversion and transportation of gas, allowing gases with different dust-containing states to enter the corresponding processing paths, adapting to the complex working conditions of the oven exhaust gas, and implementing different processing methods for gases at different stages. The first dust removal cylinder 21 of the first dust removal unit 2 is connected to the first part 11 of pipeline 1, and can directly remove dust from the gas in a specific path before discharge, which can quickly process gases with low dust content, reduce the load on the subsequent filter unit 4, reduce energy consumption, and improve processing efficiency. The second dust removal cylinder 31 of the second dust removal unit 3 is connected to the second part 12 of pipeline 1, and performs preliminary dust removal on the gas, which can remove larger dust particles in advance, prevent them from directly entering the filter unit 4 and causing blockage, extend the service life of the filter cartridge 44, and reduce the maintenance frequency. In the filter unit 4, the isolation plate 43 divides the housing 42 into a first chamber 46 and a second chamber 47, which can effectively isolate unfiltered gas from filtered gas and prevent secondary pollution; the detachable filter cartridge 44 is convenient for regular replacement and cleaning to ensure the filtration effect; the air inlet assembly 41 can stably deliver the gas after preliminary dust removal to the first chamber 46 to ensure filtration uniformity; the exhaust assembly 45 provides power for gas flow to ensure that the filtered clean gas meets the emission standards.
[0026] In an exemplary embodiment, the first dust removal unit 2 further includes a first support frame and a first dust collection bin. The first support frame can be made of high-strength metal, such as welded from angle steel or square tubing, providing a stable support foundation. A first dust collection cylinder 21 is mounted on the first support frame, either by welding or by screwing. The first dust collection bin is detachably mounted at the bottom of the first dust collection cylinder 21. Detachment can be achieved by bolting or snap-fitting the first dust collection bin to the bottom of the first dust collection cylinder 21. A rubber sealing ring can be provided between the first dust collection cylinder 21 and the first dust collection bin to prevent dust leakage during settling. The first dust collection bin can be made of plastic or metal, and a dust collection bag can be installed inside the first dust collection bin, which can be replaced directly when cleaning is required.
[0027] In this embodiment, the first support frame provides a stable installation foundation for the first dust collector 21, which can effectively prevent it from shaking or shifting during gas flow or equipment operation. At the same time, the support structure can be adjusted to adapt to different on-site installation environments, ensuring that the first dust collector 21 is always in a stable working state. The detachable first dust collection bin is convenient for operators to quickly remove for centralized cleaning or recycling of the collected dust, and can reduce the risk of secondary dust re-entrainment during the cleaning process. Furthermore, the connection between the bin and the bottom of the first dust collector 21 can be sealed to prevent dust leakage, further improving the structural stability, ease of operation, and reliability of the dust removal unit 2.
[0028] In one exemplary embodiment, casters are provided at the bottom of the first support frame to facilitate its movement. The casters are made of high-strength, wear-resistant materials, such as polyurethane or rubber, enabling them to adapt to complex ground conditions. The casters are evenly distributed at the corners of the bottom of the first support frame, ensuring balanced support without compromising overall stability. Simultaneously, the casters are equipped with braking devices, such as foot brakes, which can be locked after the first support frame has moved to the target position to prevent accidental slippage and ensure the stability of the first dust collection cylinder 21.
[0029] In this embodiment, casters are provided at the bottom of the first support frame, significantly improving the mobility of the first dust removal unit 2. During equipment installation, the docking position between the first dust removal cylinder 21 and the first part 11 of the pipeline 1 can be easily adjusted without relying on large handling tools, reducing installation difficulty. During routine maintenance, the equipment can be conveniently moved to an area with more operating space, facilitating the inspection of the first dust removal cylinder 21 or the cleaning of the first dust collection bin, reducing the intensity of manual handling. The casters ensure both ease of movement and operational stability of the first dust removal unit 2, further enhancing the site adaptability and operational practicality of the entire dust removal device.
[0030] In an exemplary embodiment, the bottom of the first dust collector 21 has a tapering conical structure, causing the bottom of the first dust collector 21 to gradually narrow from the body to the end, forming a funnel-like shape. The bottom of the second dust collector 31 also has a conical structure, causing the bottom of the second dust collector 31 to gradually narrow from the body to the end, forming a funnel-like shape. This structure causes the airflow to form a downward swirling or guiding effect along the conical wall when the gas flows inside the cylinder, carrying dust to the bottom; at the same time, the tapering space can accelerate the dust settling process and prevent the dust from being re-entrained in the rising airflow.
[0031] In this embodiment, the conical structure, by tilting, prevents dust from gathering at the bottom. The combined effect of gravity and airflow guidance accelerates dust settling, reducing dust retention or re-entrainment by the airflow and improving dust removal efficiency. Simultaneously, the conical structure's contraction characteristic makes it easier for dust to concentrate and fall into the dust collection chamber at the bottom, preventing dust accumulation on the cylinder walls and reducing cleaning difficulty.
[0032] In one exemplary embodiment, the first dust removal unit 2 further includes a first air inlet duct and a first air outlet duct. One end of the first air inlet duct is connected to the first part 11, and the other end is connected to the first dust removal cylinder 21. It is used to transport the gas from the first part 11 to the first dust removal cylinder 21. When the gas enters the first dust removal cylinder 21, it enters tangentially along the inner wall of the first dust removal cylinder 21, so that a spiral rotating airflow is formed inside the cylinder after the gas enters. Centrifugal force is used to throw the dust in the gas towards the cylinder wall, thereby separating the dust and gas. In one example, a through hole is formed in the upper part of the side wall of the first dust removal cylinder 21, and the first air inlet duct is connected to the through hole, through which gas is transported into the first dust removal cylinder 21. One end of the first exhaust duct passes through the top of the first dust collector 21 and extends into the cylinder. In one example, a through hole is opened in the middle of the top of the first dust collector 21. The first exhaust duct extends into the first dust collector 21 through the through hole, and the height of the end of the first duct that extends into the first dust collector 21 is lower than the position where the first air inlet duct connects with the first dust collector 21. This prevents gas that has not been fully separated from directly entering the exhaust duct, ensuring that the gas undergoes a complete spiral separation process in the cylinder. Finally, the gas after dust removal is discharged through the first exhaust duct.
[0033] In this embodiment, the first air inlet duct guides the gas to enter along the tangential direction of the inner wall of the first dust removal cylinder 21 and forms a spiral rotating airflow. It can use centrifugal force to throw the dust in the gas toward the cylinder wall, realize the rapid separation of gas and dust, and improve the dust removal efficiency of the first dust removal unit 2. The first exhaust duct runs through the top of the first dust removal cylinder 21 and the end extending into the cylinder is lower than the air inlet connection. This can prevent the dust-laden gas that has not been fully separated from directly entering the first exhaust duct, ensuring that the gas completes the complete spiral separation process in the cylinder and ensuring the cleanliness of the exhaust gas. At the same time, this structural design does not require complex filter components, reducing the risk of filter material clogging and maintenance costs, and further improving the operational stability of the first dust removal unit 2.
[0034] In one exemplary embodiment, the second dust removal unit 3 further includes a second air inlet duct 32 and a second air outlet duct 33. One end of the second air inlet duct 32 is connected to the second part 12, and the other end is connected to the second dust removal cylinder 31. It is used to transport the gas from the second part 12 to the second dust removal cylinder 31. When the gas enters the second dust removal cylinder 31, it enters tangentially along the inner wall of the second dust removal cylinder 31, so that a spiral rotating airflow is formed inside the cylinder after the gas enters the second dust removal cylinder 31. Centrifugal force is used to throw the dust in the gas towards the cylinder wall, thereby separating the dust and gas. In one example, a through hole is opened in the upper part of the side wall of the second dust removal cylinder 31, and the second air inlet duct 32 is connected to the through hole, through which gas is transported into the second dust removal cylinder 31. One end of the second exhaust duct 33 passes through the top of the second dust collector 31 and extends into the cylinder. In one example, an opening is provided in the middle of the top of the second dust collector 31. The second exhaust duct 33 extends into the second dust collector 31 through this opening. The height of the end of the second exhaust duct 33 extending into the second dust collector 31 is lower than the position where the second air inlet duct 32 connects with the second dust collector 31, so as to form a middle partition air chamber. This prevents gas that has not been fully separated from directly entering the second exhaust duct 33, ensuring that the gas undergoes a complete spiral separation process in the cylinder. Finally, the gas after dust removal is discharged through the second exhaust duct 33.
[0035] In this embodiment, the second air inlet duct 32 guides the gas to enter along the tangential direction of the inner wall of the second dust removal cylinder 31 and forms a spiral rotating airflow. It can use centrifugal force to throw the dust in the gas toward the cylinder wall, realize the rapid separation of gas and dust, and improve the dust removal efficiency of the second dust removal unit 3. The second exhaust duct 33 runs through the top of the second dust removal cylinder 31 and extends into the cylinder at a height lower than the air inlet connection. This can prevent the dust-laden gas that has not been fully separated from directly entering the second exhaust duct 33, ensuring that the gas completes a complete spiral separation process in the cylinder and ensuring the cleanliness of the discharged gas. At the same time, this structural design does not require complex filter components, reduces the risk of filter material clogging and maintenance costs, and further improves the operational stability of the second dust removal unit 3.
[0036] In one exemplary embodiment, the filter unit 4 further includes a second dust collection chamber, which is detachably disposed at the bottom of the housing 42. The second dust collection chamber receives dust collected during the filtration process. In the first example, the second dust collection chamber can be connected to the housing 42 by clips or bolts, facilitating quick installation and disassembly by the operator. A sealing strip is provided between the second dust collection chamber and the housing 42 to prevent dust leakage from gaps and ensure dust collection efficiency. During the filtration process, dust in the gas is intercepted by the filter cartridge 44 and gradually settles to the bottom of the housing 42 due to gravity, then falls into the connected second dust collection chamber, achieving centralized dust collection. When the dust in the second dust collection chamber accumulates to a certain amount, the operator can directly remove it for cleaning or recycling without large-scale disassembly of the entire filter unit 4, greatly simplifying the maintenance process.
[0037] In this embodiment, the second dust collection chamber of the filter unit 4 is connected to the bottom of the housing 42 and is detachably installed. This not only efficiently collects the dust that settles during the filtration process, preventing dust from accumulating inside the housing 42 and affecting the filtration effect, but also, due to its detachable nature, allows operators to quickly and regularly disassemble, clean, or recycle the dust, simplifying maintenance operations and reducing equipment downtime. At the same time, the sealing design at the connection prevents dust leakage, ensuring the working reliability of the filter unit 4 and improving the convenience of maintenance and the stability of operation of the entire dust removal device.
[0038] In one exemplary embodiment, multiple filter cartridges 44 are provided, and the multiple filter cartridges 44 are evenly arranged inside the housing 42, while the extending direction of the filter cartridges 44 is parallel to the side wall of the housing 42. The filter cartridges 44 can be distributed on the isolation plate 43 in a matrix or at equal intervals to ensure that there is sufficient space around each filter cartridge 44 for gas flow; the extending direction of the filter cartridges 44 parallel to the side wall of the housing 42 allows them to better adapt to the internal space of the housing 42, especially in housings 42 with regular shapes such as cuboids, which can maximize the use of longitudinal space and reduce the lateral space occupied by the filter cartridges 44. This design allows the gas delivered into the first chamber 46 via the air inlet assembly 41 to be more evenly distributed to each filter cartridge 44, preventing some filter cartridges 44 from being overloaded due to concentrated airflow. At the same time, the synergistic effect of multiple filter cartridges 44 can significantly increase the filtration area and improve the gas throughput per unit time. Furthermore, the extension direction parallel to the side wall facilitates the installation, disassembly, and replacement of the filter cartridges 44, and operators can easily complete maintenance operations along the axial direction of the filter cartridges 44.
[0039] In this embodiment, multiple filter cartridges 44 are evenly arranged inside the housing 42 and extend in a direction parallel to the side wall of the housing 42. This not only significantly improves the gas treatment efficiency and purification capacity of the filter unit 4 by increasing the filtration area, but also allows the gas to be evenly distributed to each filter cartridge 44 in the first cavity 46, avoiding excessive load on some filter cartridges 44 and shortening their service life. At the same time, the extension direction parallel to the side wall makes full use of the space in the housing 42 and facilitates the installation, disassembly and maintenance of the filter cartridges 44, reducing the difficulty of operation and improving the overall operational stability, working efficiency and maintenance convenience of the filter unit 4.
[0040] In an exemplary embodiment, the exhaust assembly 45 includes a first pipe, a second pipe, and a fan. One end of the first pipe is connected to a second cavity 47, and the other end is connected to the fan. One end of the second pipe is connected to one end of the first pipe. The fan discharges the filtered gas through the first and second pipes. The fan, acting as a power source, creates negative pressure within the first pipe through its own suction, thereby drawing the clean gas filtered by the filter cartridge 44 into the first pipe. One end of the second pipe is connected to the first pipe, and the other end is used to connect to the external environment, preventing the discharged gas from affecting the workshop operating area. Valves can be installed on the first and second pipes to facilitate cutting off the airflow when the fan is under maintenance, or to adjust the exhaust volume according to actual operating conditions, ensuring that the exhaust assembly 45 can stably deliver clean gas and adapt to different on-site usage scenarios.
[0041] In this embodiment, the fan provides stable power and can extract filtered clean gas, preventing the clean gas from accumulating in the second cavity 47 and affecting the gas flow efficiency of the filter unit 4.
[0042] In one exemplary embodiment, a temperature sensor is also included. Multiple temperature sensors may be provided and respectively located at the inlet of the first dust collector 21 and the inlet of the second dust collector 31. The temperature sensor is used to detect the temperature of the gas entering the first dust collector 21 and the second dust collector 31. When the temperature is higher than the preset temperature, the equipment is cooled down in time to avoid damage to the equipment due to high temperature.
[0043] In this embodiment, the temperature sensor allows operators to promptly monitor gas temperature changes. If an abnormal temperature is detected, appropriate measures can be taken quickly to prevent damage to the equipment and ensure its safety and stability.
[0044] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this application are indicated by the following claims.
[0045] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this application is limited only by the appended claims.
Claims
1. A dust removal device, characterized in that, include: A pipeline connected to an oven, the pipeline comprising a first part and a second part, the first part and the second part being connected sequentially along the gas conveying direction; The first dust removal unit includes a first dust removal cylinder, which is connected to the first part. The gas flowing through the first part is dusted and then discharged into the environment. The second dust removal unit includes a second dust removal cylinder, which is connected to the second part, and performs preliminary dust removal on the gas in the second part; The filtration unit includes an air inlet assembly, a housing, a partition plate, a filter cartridge, and an exhaust assembly. The housing is divided into a first cavity and a second cavity by the partition plate. The filter cartridge is detachably mounted on the partition plate and is used to filter the gas flowing through it. The filter cartridge connects the first cavity and the second cavity. The two ends of the air inlet assembly are respectively connected to the second dust collector and the first cavity, and the air inlet assembly delivers the gas after preliminary dust removal to the first cavity. The second cavity is used to deliver the filtered gas to the exhaust assembly, and the exhaust assembly discharges the gas that has flowed through it.
2. The dust removal device according to claim 1, characterized in that, The first dust removal unit also includes a first support frame and a first dust collection bin. The first dust removal cylinder is disposed on the first support frame, and the first dust collection bin is detachably disposed at the bottom of the first dust removal cylinder for receiving dust during the dust removal process.
3. The dust removal device according to claim 2, characterized in that, The bottom of the first support frame is equipped with casters to facilitate the movement of the first support frame.
4. The dust removal device according to claim 1, characterized in that, The bottom of the first dust collector and / or the second dust collector has a tapered structure.
5. The dust removal device according to claim 1, characterized in that, The first dust removal unit further includes a first air inlet duct and a first air outlet duct. The two ends of the first air inlet duct are respectively connected to the first part and the first dust removal cylinder, guiding the gas into the first dust removal cylinder along the tangential direction of the inner wall of the first dust removal cylinder, and forming a spiral rotating airflow inside the first dust removal cylinder. One end of the first air outlet duct passes through the top of the first dust removal cylinder and extends into the first dust removal cylinder, and the height of the end of the first air outlet duct extending into the first dust removal cylinder is lower than the height of the connection between the first air inlet duct and the dust removal cylinder. The first air outlet duct is used to discharge the gas after dust removal.
6. The dust removal device according to claim 1, characterized in that, The second dust removal unit further includes a second air inlet duct and a second air outlet duct. The two ends of the second air inlet duct are respectively connected to the second part and the second dust removal cylinder, guiding the gas into the second dust removal cylinder along the tangential direction of the inner wall of the second dust removal cylinder, and forming a spiral rotating airflow inside the second dust removal cylinder. One end of the second air outlet duct passes through the top of the second dust removal cylinder and extends into the second dust removal cylinder, and the height of the end of the second air outlet duct extending into the second dust removal cylinder is lower than the height of the connection between the second air inlet duct and the dust removal cylinder. The second air outlet duct is used to discharge the gas after dust removal.
7. The dust removal device according to claim 1, characterized in that, The filter unit also includes a second dust collection chamber that is detachably disposed in the housing. The second dust collection chamber is connected to the bottom of the housing and is used to receive dust during the filtration process.
8. The dust removal device according to claim 1, characterized in that, Multiple filter cartridges are provided and are evenly arranged in the housing, with the extension direction of each filter cartridge parallel to the side wall of the housing.
9. The dust removal device according to claim 1, characterized in that, The exhaust assembly includes a first pipe, a second pipe, and a fan. The first pipe connects the second cavity and the fan. One end of the second pipe is connected to the first pipe, and the second pipe is connected to the outside. The fan discharges the filtered gas through the first pipe and the second pipe.
10. The dust removal device according to claim 1, characterized in that, It also includes a temperature sensor, which is correspondingly disposed in the first dust collector and the second dust collector, for detecting the temperature of the gas entering the first dust collector and the second dust collector.