A smoke recovery device for a heat treatment furnace
Patent Information
- Application Number
- CN202522327875.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]为了改善不便于充分回收利用的问题,本实用新型提供一种热处理炉用烟气回收装置
1.本实用新型通过设置水箱和蛇形导热管,能够方便对水箱内腔的水进行传导加热,通过设置处理箱、保温箱、储气管和通孔,能够对烟气进行水过滤,同时,加热后的水对保温箱进行热传导,使其能够对物品进行保温,通过设置导管、排气管、滤筒、活性炭、筒盖和过滤网,能够对烟气进行二次吸附过滤,通过设置支撑组件,能够对该装置进行支撑,同时,对其水平状态进行调整,通过设置以上结构,能够便于充分回收利用,从而能够满足客户的使用需求,避免造成热量流失浪费。
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Figure CN224807169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flue gas recovery technology, and in particular to a flue gas recovery device for a heat treatment furnace. Background Technology
[0002] Heat treatment is one of the important processes in mechanical manufacturing. Generally, heat treatment does not change the shape and overall chemical composition of the workpiece, but rather imparts or improves the performance of the workpiece by changing the internal microstructure or the chemical composition of the surface. Heat treatment furnaces are required in the heat treatment process. Heat treatment furnaces can be divided into quenching furnaces, tempering furnaces, annealing furnaces, etc., depending on their purpose. When heat treatment furnaces are in use, a large amount of high-temperature waste gas is generated. Therefore, flue gas recovery devices are needed to recover it. Traditional recovery methods mostly involve directly transferring heat from the flue gas to the water tank via heat pipes to heat the water. However, this method cannot fully recover and utilize the waste heat from the flue gas, resulting in some heat loss and waste when the flue gas is discharged. Therefore, it has the drawback of not being able to fully recover and utilize the heat, and thus cannot meet the needs of customers.
[0003] Therefore, those skilled in the art have provided a flue gas recovery device for a heat treatment furnace to solve the problems mentioned in the background art. Utility Model Content
[0004] To address the issue of inconvenient recycling, this invention provides a flue gas recovery device for heat treatment furnaces.
[0005] This utility model provides a flue gas recovery device for a heat treatment furnace, which adopts the following technical solution: A flue gas recovery device for a heat treatment furnace includes a water tank. A serpentine heat-conducting pipe is fixedly installed in the inner cavity of the water tank via a bracket. A processing box is fixedly connected to the bottom of the water tank. An insulation box is embedded in the right side of the processing box. A gas storage pipe is fixedly connected between the left and right sides of the inner cavity of the processing box and below the insulation box. Through holes are evenly opened on the outer surface of the gas storage pipe. A conduit is connected to the left side of the top of the gas storage pipe. The top of the conduit extends into the inner cavity of the water tank and communicates with the serpentine heat-conducting pipe. An exhaust pipe is connected to the top of the left side of the water tank. A filter cartridge is connected to the top of the exhaust pipe. Activated carbon is placed in the inner cavity of the filter cartridge. A cap is threadedly connected to the top of the filter cartridge. A filter screen is embedded in the top of the cap. Support components are provided at the four corners of the bottom of the processing box.
[0006] By adopting the above technical solution, the water tank and the serpentine heat pipe can be set up to facilitate the conduction and heating of the water in the water tank cavity. By setting up the treatment box, the insulation box, the gas storage pipe and the through hole, the flue gas can be filtered by water. At the same time, the heated water conducts heat to the insulation box, which can keep the items warm. By setting up the duct, the exhaust pipe, the filter cartridge, the activated carbon, the cylinder cover and the filter screen, the flue gas can be subjected to secondary adsorption and filtration. By setting up the support component, the device can be supported and its horizontal state can be adjusted.
[0007] Optionally, the support assembly includes a stud, the outer surface of which is threaded with a support cylinder, and the bottom of which is fixedly connected with a support disc.
[0008] By adopting the above technical solution, the stud, support cylinder and support plate can support the device and adjust its horizontal state.
[0009] Optionally, the top of the stud is fixedly connected to the connection point of the processing box, and the support plate is circular.
[0010] Optionally, an air inlet pipe is connected to the top of the left side of the serpentine heat pipe, and one end of the air inlet pipe extends to the outside of the water tank.
[0011] By adopting the above technical solution, the air inlet pipe can be conveniently transported into the inner cavity of the serpentine heat pipe.
[0012] Optionally, a water outlet pipe is connected to the bottom right side of the water tank, and a valve is provided on the outer surface of the water outlet pipe.
[0013] By adopting the above technical solution, the design of the water outlet pipe and valve facilitates the discharge of heated hot water.
[0014] Optionally, a water inlet pipe is connected to the right side of the top of the water tank, and a pipe cap is threadedly connected to the top of the water inlet pipe.
[0015] By adopting the above technical solution, the water inlet pipe and pipe cover can be used to easily add water to the inner cavity of the water tank.
[0016] Optionally, a drain pipe is connected to the left side of the bottom of the treatment box, one end of the drain pipe is threaded with a sealing cap, and a guide plate is fixedly connected to the left side of the bottom of the inner cavity of the treatment box.
[0017] By adopting the above technical solution, the installation of the drain pipe and sealing cover facilitates the discharge and cleaning of dirt inside the treatment box, and the installation of the guide plate facilitates the diversion and discharge of dirt.
[0018] In summary, this utility model has the following beneficial effects: 1. This utility model, by setting up a water tank and a serpentine heat-conducting pipe, can easily conduct and heat the water inside the water tank. By setting up a processing box, an insulation box, a gas storage pipe, and a through hole, it can filter the flue gas with water. At the same time, the heated water conducts heat to the insulation box, which can keep the items warm. By setting up a conduit, an exhaust pipe, a filter cartridge, activated carbon, a cylinder cover, and a filter screen, it can perform secondary adsorption and filtration of the flue gas. By setting up a support component, it can support the device and adjust its horizontal state. Through the above structure, it can facilitate full recycling, thereby meeting the customer's usage needs and avoiding heat loss and waste.
[0019] 2. This utility model, by setting studs, support cylinders, and support plates, can support the device and adjust its horizontal state. The air inlet pipe facilitates the delivery of flue gas from the external heat treatment furnace into the inner cavity of the serpentine heat conduction pipe. The water outlet pipe and valve facilitate the discharge of heated hot water. The water inlet pipe and pipe cover facilitate the addition of water to the inner cavity of the water tank. The drain pipe and sealing cover facilitate the discharge and cleaning of dirt from the inner cavity of the treatment tank. The guide plate facilitates the diversion and discharge of dirt. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the water tank structure of this utility model; Figure 3 This utility model Figure 2 Enlarged view of section A of the structure; Figure 4 This is a perspective view of the connection between the stud and the support cylinder structure of this utility model.
[0021] Explanation of reference numerals in the attached figures: 1. Water tank; 2. Serpentine heat pipe; 3. Processing box; 4. Insulation box; 5. Gas storage pipe; 6. Through hole; 7. Conduit; 8. Exhaust pipe; 9. Filter cartridge; 10. Activated carbon; 11. Cylinder cover; 12. Filter screen; 13. Support assembly; 131. Stud; 132. Support cylinder; 133. Support plate; 14. Air inlet pipe; 15. Water outlet pipe; 16. Water inlet pipe; 17. Sewage pipe. Detailed Implementation
[0022] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0023] Example 1: Please refer to Figure 1-4A flue gas recovery device for a heat treatment furnace includes a water tank 1. A serpentine heat-conducting pipe 2 is fixedly installed in the inner cavity of the water tank 1 via a bracket. A processing box 3 is fixedly connected to the bottom of the water tank 1. An insulation box 4 is embedded in the right side of the processing box 3. A gas storage pipe 5 is fixedly connected between the left and right sides of the inner cavity of the processing box 3 and below the insulation box 4. Through holes 6 are evenly distributed on the outer surface of the gas storage pipe 5. A conduit 7 is connected to the left side of the top of the gas storage pipe 5. The top of the conduit 7 extends into the inner cavity of the water tank 1 and communicates with the serpentine heat-conducting pipe 2. An exhaust pipe 8 is connected to the top of the left side of the water tank 1. A filter cartridge 9 is connected to the top of the exhaust pipe 8. Activated carbon 10 is placed in the inner cavity of the filter cartridge 9. The top of the filter cartridge 9 is threaded with a cover 11, and a filter screen 12 is embedded in the top of the cover 11. Support components 13 are provided at the four corners of the bottom of the treatment box 3. The top of the left side of the serpentine heat pipe 2 is connected to an air inlet pipe 14, one end of which extends to the outside of the water tank 1. The bottom of the right side of the water tank 1 is connected to an outlet pipe 15, and a valve is provided on the outer surface of the outlet pipe 15. The right side of the top of the water tank 1 is connected to an inlet pipe 16, and a pipe cover is threaded to the top of the inlet pipe 16. The left side of the bottom of the treatment box 3 is connected to a drain pipe 17, and a sealing cap is threaded to one end of the drain pipe 17. A guide plate is fixedly connected to the left side of the bottom of the inner cavity of the treatment box 3.
[0024] In this embodiment: By setting up a water tank 1 and a serpentine heat-conducting pipe 2, the water inside the water tank 1 can be easily heated by conduction. By setting up a processing box 3, an insulation box 4, a gas storage pipe 5, and a through hole 6, the flue gas can be filtered by water. At the same time, the heated water conducts heat to the insulation box 4, which can keep the items warm. By setting up a conduit 7, an exhaust pipe 8, a filter cartridge 9, activated carbon 10, a cylinder cover 11, and a filter screen 12, the flue gas can be subjected to secondary adsorption and filtration. By setting up the above structure, it is easy to fully recycle and reuse, thereby meeting the customer's usage needs and avoiding heat loss and waste.
[0025] Example 2: Reference Figure 1 , Figure 2 and Figure 4 The support assembly 13 includes a stud 131, a support cylinder 132 is threadedly connected to the outer surface of the stud 131, a support plate 133 is fixedly connected to the bottom of the support cylinder 132, and the top of the stud 131 is fixedly connected to the connection of the processing box 3. The support plate 133 is circular.
[0026] In this embodiment: the present invention can support the device by setting studs 131, support cylinders 132 and support discs 133, and at the same time adjust its horizontal state.
[0027] The implementation principle of this utility model is as follows: When in use, the staff moves the device to the designated recycling position. Then, the staff rotates the moving support cylinder 132 in sequence, so that the support cylinder 132 drives the support plate 133 to rotate and move downward on the outer surface of the stud 131 to contact the ground. Thus, the four support plates 133 and the support cylinder 132 work together to support the device and adjust its horizontal state. Next, the staff connects the exhaust pipe of the external heat treatment furnace through the air inlet pipe 14, allowing the pressurized flue gas to enter the serpentine heat conduction pipe 2 through the air inlet pipe 14. The heat in the flue gas is then transferred to the serpentine heat conduction pipe 2, which in turn heats the water inside the water tank 1. Simultaneously, the flue gas enters the inner cavity of the gas storage pipe 5 through the conduit 7. The flue gas then exits through the through hole 6, allowing it to dissolve, adsorb, and filter with the water inside the treatment box 3. At the same time, the heat in the flue gas is transferred to the water, heating the insulation box 4, which then insulates the items, thus achieving full recovery and utilization of the waste heat from the flue gas. Next, the flue gas, after water adsorption and filtration, enters the inner cavity of the filter cartridge 9 through the exhaust pipe 8, where the activated carbon 10 inside the filter cartridge 9 performs secondary adsorption and filtration, achieving the recovery and treatment of the flue gas. This device is simple to operate, facilitates full recovery and utilization, meets customer needs, and avoids heat loss and waste.
[0028] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. A flue gas recovery device for a heat treatment furnace, comprising a water tank (1), characterized in that: The inner cavity of the water tank (1) is fixedly installed with a serpentine heat pipe (2) by a bracket. The bottom of the water tank (1) is fixedly connected to a processing box (3). An insulation box (4) is embedded in the right side of the processing box (3). A gas storage pipe (5) is fixedly connected between the left and right sides of the inner cavity of the processing box (3) and below the insulation box (4). The outer surface of the gas storage pipe (5) is evenly provided with through holes (6). The left side of the top of the gas storage pipe (5) is connected to a conduit (7). 7) The top extends into the inner cavity of the water tank (1) and is connected to the serpentine heat pipe (2). The top of the left side of the water tank (1) is connected to an exhaust pipe (8). The top of the exhaust pipe (8) is connected to a filter cylinder (9). Activated carbon (10) is placed in the inner cavity of the filter cylinder (9). The top of the filter cylinder (9) is threadedly connected to a cylinder cover (11). A filter screen (12) is embedded in the top of the cylinder cover (11). Support components (13) are provided at the four corners of the bottom of the treatment box (3).
2. The flue gas recovery device for a heat treatment furnace according to claim 1, characterized in that: The support assembly (13) includes a stud (131), the outer surface of which is threadedly connected to a support cylinder (132), and the bottom of the support cylinder (132) is fixedly connected to a support plate (133).
3. The flue gas recovery device for a heat treatment furnace according to claim 2, characterized in that: The top of the stud (131) is fixedly connected to the connection of the processing box (3), and the support plate (133) is circular.
4. The flue gas recovery device for a heat treatment furnace according to claim 1, characterized in that: The top left side of the serpentine heat pipe (2) is connected to an air inlet pipe (14), one end of which extends to the outside of the water tank (1).
5. The flue gas recovery device for a heat treatment furnace according to claim 1, characterized in that: The bottom right side of the water tank (1) is connected to a water outlet pipe (15), and a valve is provided on the outer surface of the water outlet pipe (15).
6. The flue gas recovery device for a heat treatment furnace according to claim 1, characterized in that: The water tank (1) has an inlet pipe (16) connected to the right side of the top, and the top of the inlet pipe (16) is threaded with a pipe cap.
7. The flue gas recovery device for a heat treatment furnace according to claim 1, characterized in that: The bottom left side of the treatment box (3) is connected to a drain pipe (17), one end of the drain pipe (17) is threaded with a sealing cap, and a guide plate is fixedly connected to the bottom left side of the treatment box (3).