A quick emulsified cooking pot

Abstract

The utility model relates to emulsification equipment technical field, concretely relates to a quick emulsification's steaming pot, including jar body, double helical ribbon stirring mechanism and emulsification mechanism, wherein double helical ribbon stirring mechanism includes stirring axle, inner screw belt, outer screw belt and first drive mechanism, stirring axle is vertically arranged in jar body, lower extreme is rotatably connected with jar body, upper extreme is connected with first drive mechanism, inner screw belt is around the outside of stirring axle, outer screw belt is around the outside of inner screw belt, and there is interval between inner screw belt and outer screw belt and opposite stirring direction, emulsification mechanism includes emulsification cavity, emulsification head and second drive mechanism, and emulsification cavity is located in the inner bottom wall of jar body, and second drive mechanism is used for driving emulsification head to rotate in emulsification cavity. When first drive mechanism drives stirring axle to rotate, the synchronous rotation of integrative drive's inner screw belt and outer screw belt realizes positive and negative bidirectional stirring, can reduce installation structure complexity, improves operating stability and mixing efficiency, so as to realize quick emulsification function.

Description

Technical Field

[0001] This utility model belongs to the field of emulsification equipment technology, specifically relating to a cooking tank for rapid emulsification. Background Technology

[0002] Cooking emulsifying tanks are suitable for the production of industrial products such as cosmetics, pharmaceuticals, food, chemicals, dyeing, and printing inks. They are especially effective for emulsifying materials with high matrix viscosity and high solid content. The function of emulsification is to dissolve one or more materials (water-soluble solid phase, liquid phase, or gel, etc.) in another liquid phase and hydrate them to form a relatively stable emulsion. Existing emulsifying tanks usually have an emulsifying head at the bottom to dissolve and emulsify sugar, milk powder, and adhesive additives.

[0003] Patent document CN116422170A discloses an emulsifying tank, including a first stirring assembly and a second stirring assembly. The first stirring assembly includes a first shaft and a plurality of central blades disposed on the first shaft. The second stirring assembly includes a second shaft and a helical ribbon blade disposed on the second shaft, with the helical ribbon blades wrapped around the outside of the plurality of central blades. The second shaft is coaxially arranged with the first shaft and is configured to rotate relative to the first shaft. An emulsifying mechanism is connected to the lower part of the tank body. The emulsifying mechanism includes a rotor and a stator cavity. The rotor includes a propeller blade for conveying material in the receiving cavity to the stator cavity. In the axial direction of the tank body, the helical ribbon blade is configured to drive the material upward, and the plurality of central blades and the propeller blade are configured to drive the material downward.

[0004] The aforementioned patent document states that the ribbon blades can drive the material to move upwards, and the multiple central blades and propeller blades can drive the material to move downwards. However, the three types of blades are set to be driven and controlled separately, resulting in a complex installation structure. Furthermore, the central blades lack bottom support, leading to poor rotational stability. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention proposes a rapid emulsification cooking tank. By incorporating an integrated double-ribbon stirring mechanism, the complexity of the installation structure can be reduced, and operational stability and mixing efficiency can be improved, thereby achieving rapid emulsification.

[0006] To solve the above-mentioned technical problems, this utility model provides a rapid emulsification cooking tank, comprising:

[0007] Tank body;

[0008] A double-ribbon stirring mechanism includes a stirring shaft, an inner helical ribbon, an outer helical ribbon, and a first driving mechanism. The stirring shaft is vertically arranged inside the tank, with its lower end rotatably connected to the tank and its upper end connected to the first driving mechanism. The inner helical ribbon is wound around the outside of the stirring shaft, and the outer helical ribbon is wound around the outside of the inner helical ribbon. There is a gap between the inner and outer helical ribbons, and their stirring directions are opposite.

[0009] An emulsification mechanism includes an emulsification chamber, an emulsification head, and a second drive mechanism. The emulsification chamber is located on the inner bottom wall of the tank, and the second drive mechanism is used to drive the emulsification head to rotate within the emulsification chamber.

[0010] Preferably, in the above scheme, the double-ribbon stirring mechanism further includes connecting rods, and a plurality of connecting rods are spaced apart on the stirring shaft, with their two ends respectively connected to the inner helical ribbon and the outer helical ribbon.

[0011] Preferably, in the above scheme, the double-ribbon stirring mechanism further includes a bearing bracket, which is fixed above the emulsification chamber and rotatably connected to the lower end of the stirring shaft.

[0012] Preferably, in the above scheme, the inner bottom wall of the tank is configured as a funnel-shaped structure, the emulsification chamber is located at the center of the inner bottom wall of the tank, and the bearing bracket is fixedly connected to the bottom wall of the tank on the outer periphery of the emulsification chamber.

[0013] Preferably, in the above scheme, the emulsifying head includes a disc, an inlet, an upper blade, and a lower blade. A plurality of inlets are arranged in a circumferential array on the disc. The upper blades are arranged in a circumferential array on the upper surface of the disc and are located around the periphery of the inlets. The lower blades are arranged in a circumferential array on the lower surface of the disc and are located between two adjacent inlets.

[0014] Preferably, in the above scheme, the inlet is set to a circular hole shape, and the upper blade is set to a quarter-spherical shell shape that matches the inlet.

[0015] Preferably, in the above scheme, the emulsification cavity is configured as a cylindrical shape that matches the disc, the periphery of the disc is left with a gap from the sidewall of the emulsification cavity, and the periphery of the disc is provided with equally spaced slots.

[0016] Preferably, in the above scheme, the tank includes a feeding port and a discharging port, the feeding port is located at the top of the tank, the discharging port is located at the bottom of the tank, and is connected to the side wall of the emulsification chamber.

[0017] Preferably, the above solution further includes a heat exchange pipe and an insulation sleeve, wherein the heat exchange pipe is wound around the outer wall of the tank, and the insulation sleeve covers the outside of the tank and the heat exchange pipe.

[0018] Preferably, the above solution further includes rotating cleaning balls, and the top wall of the tank is provided with a plurality of rotating cleaning balls for rinsing the inner wall of the tank.

[0019] Compared with existing technologies, this utility model has the following beneficial effects:

[0020] 1. A rapid emulsification cooking tank according to this utility model, wherein the double helical ribbon stirring mechanism includes a stirring shaft, an inner helical ribbon, an outer helical ribbon, and a first driving mechanism. By adopting an integrated driving mechanism for the inner and outer helical ribbons, when the stirring shaft is rotated by the first driving mechanism, the inner and outer helical ribbons rotate synchronously, which can reduce the complexity of the installation structure and improve the operational stability. Since the stirring directions of the inner and outer helical ribbons are opposite, the mixed slurry gathered at the center and the outer side during stirring can form an upper and lower convection circulation, thereby improving the mixing efficiency. When used in conjunction with the emulsification mechanism at the bottom, the mixed slurry and the emulsified slurry can be stirred a second time to achieve the rapid emulsification function.

[0021] 2. The double-ribbon stirring mechanism of this utility model also includes connecting rods and bearing brackets. Multiple connecting rods are spaced apart on the stirring shaft and their two ends are respectively connected to the inner and outer helical ribbons, which can improve the installation stability of the inner and outer helical ribbons. The bearing bracket is fixed above the emulsification chamber and rotatably connected to the lower end of the stirring shaft. The bearing bracket can improve the rotational stability of the stirring shaft. Sufficient space is left between the bearing bracket and the emulsification chamber so that the mixed slurry can smoothly enter the emulsification chamber.

[0022] 3. In this utility model, the emulsifying head includes a disc, an inlet, an upper blade, and a lower blade. Multiple inlets are arranged in a circumferential array on the disc. The upper blades are arranged in a circumferential array on the upper surface of the disc and are located around the inlets. The lower blades are arranged in a circumferential array on the lower surface of the disc and are located between two adjacent inlets. When the second driving mechanism drives the disc to rotate, the mixed slurry above the disc is acted upon by the upper blades and enters from the inlet below the disc. It is also acted upon by the lower blades and moves outward from the side wall of the emulsification chamber, thereby achieving emulsification of the mixed slurry.

[0023] 4. This utility model also includes a heat exchange pipe and an insulation sleeve. The heat exchange pipe is wound around the outer wall of the tank body, and the insulation sleeve covers the outside of the tank body and the heat exchange pipe. By introducing flowing steam or hot water into the heat exchange pipe, the slurry inside the tank body is heated, and by introducing flowing cold air or cold water into the heat exchange pipe, the slurry inside the tank body is cooled. Attached Figure Description

[0024] Figure 1 This is a first-view structural diagram of a rapid emulsification cooking tank according to the present invention.

[0025] Figure 2 This is a second-view structural schematic diagram of a rapid emulsification cooking tank according to the present invention.

[0026] Figure 3 This utility model Figure 2 A cross-sectional view along the AA direction.

[0027] Figure 4 This is a schematic diagram of the structure of the double-ribbon stirring mechanism of this utility model.

[0028] Figure 5 This is a schematic diagram of the emulsifying head of this utility model.

[0029] Among them, 1-tank body, 11-feeding port, 12-discharge port, 2-double spiral ribbon stirring mechanism, 21-stirring shaft, 22-inner spiral ribbon, 23-outer spiral ribbon, 24-first drive mechanism, 25-connecting rod, 26-bearing bracket, 3-emulsification mechanism, 31-emulsification chamber, 32-emulsification head, 321-disc, 322-inlet, 323-upper blade, 324-lower blade, 325-groove, 33-second drive mechanism, 4-heat exchange tube, 5-insulation sleeve, 6-rotating cleaning ball. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.

[0034] like Figures 1 to 5 As shown, this utility model discloses a rapid emulsification cooking tank, including a tank body 1, a double-helix stirring mechanism 2, and an emulsification mechanism 3. The double-helix stirring mechanism 2 includes a stirring shaft 21, an inner helix 22, an outer helix 23, and a first driving mechanism 24. The stirring shaft 21 is vertically arranged inside the tank body 1, with its lower end rotatably connected to the tank body 1 and its upper end connected to the first driving mechanism 24. The inner helix 22 is wound around the outside of the stirring shaft 21, and the outer helix 23 is wound around the outside of the inner helix 22. There is a gap between the inner helix 22 and the outer helix 23, and their stirring directions are opposite. The emulsification mechanism 3 includes an emulsification chamber 31, an emulsification head 32, and a second driving mechanism 33. The emulsification chamber 31 is located on the inner bottom wall of the tank body 1, and the second driving mechanism 33 is used to drive the emulsification head 32 to rotate inside the emulsification chamber 31. In this embodiment, the first drive mechanism 24 is used to drive the stirring shaft 21 to rotate. By adopting an integrated drive inner spiral ribbon 22 and outer spiral ribbon 23, the inner spiral ribbon 22 and outer spiral ribbon 23 can rotate synchronously, which can reduce the complexity of the installation structure and improve the operational stability. Since the spiral directions of the inner spiral ribbon 22 and outer spiral ribbon 23 are set in opposite directions, the double spiral ribbon stirring mechanism 2 can achieve the effect of the central area and the outer area stirring in opposite directions when rotating in one direction. That is, the mixed slurry gathered in the center and the outer area during stirring can form an upward and downward convection circulation, thereby improving the mixing efficiency. When used in conjunction with the emulsification mechanism 3 at the bottom, the mixed slurry and the emulsified slurry can be stirred a second time to achieve the rapid emulsification function.

[0035] Continue to refer to Figure 4The double-ribbon stirring mechanism 2 also includes connecting rods 25. Multiple connecting rods 25 are spaced apart on the stirring shaft 21, and their two ends are connected to the inner helical ribbon 22 and the outer helical ribbon 23 respectively, to improve the installation stability of the inner and outer helical ribbons 22 and 23. Specifically, the connecting rods 25 are horizontally arranged on the stirring shaft 21, with the end shorter than the stirring shaft 21 connected to the inner helical ribbon 22, and the end longer than the stirring shaft 21 connected to the outer helical ribbon 23.

[0036] Furthermore, the double-ribbon stirring mechanism 2 also includes a bearing bracket 26, which is fixed above the emulsification chamber 31 and rotatably connected to the lower end of the stirring shaft 21. The bearing bracket 26 can improve the rotational stability of the stirring shaft 21. Sufficient space is left between the bearing bracket 26 and the emulsification chamber 31 so that the mixed slurry can smoothly enter the emulsification chamber 31.

[0037] It is worth noting that the inner bottom wall of the tank 1 is designed as a funnel-shaped structure, and the emulsification chamber 31 is located at the center of the inner bottom wall of the tank 1, which can promote the flow of the mixed slurry into the emulsification chamber 31. The bearing bracket 26 is fixedly connected to the bottom wall of the tank 1 on the outer periphery of the emulsification chamber 31.

[0038] Continue to refer to Figure 5 The emulsifying head 32 includes a disc 321, an inlet 322, an upper blade 323, and a lower blade 324. Multiple inlets 322 are arranged in a circumferential array on the disc 321. The upper blades 323 are arranged in a circumferential array on the upper surface of the disc 321 and are located around the periphery of the inlets 322. The lower blades 324 are arranged in a circumferential array on the lower surface of the disc 321 and are located between two adjacent inlets 322. When the second driving mechanism 33 drives the disc to rotate, the mixed slurry above the disc 321 is acted upon by the upper blades 323 and enters the area below the disc 321 through the inlets 322. It is also acted upon by the lower blades 324 and moves outward from the side wall of the emulsification chamber 31.

[0039] Specifically, the inlet 322 is configured as a circular hole, and the upper blade 323 is configured as a quarter-spherical shell shape matching the inlet 322, with the projected area of ​​the upper blade 323 being half the area of ​​the inlet 322. Furthermore, the emulsification chamber 31 is configured as a cylindrical shape matching the disc 321, with a gap between the periphery of the disc 321 and the sidewall of the emulsification chamber 31. The periphery of the disc 321 is provided with equally spaced slots 325. The mixed slurry below the disc 321 is transferred from the slots 325 to the outside of the emulsification chamber 31 by the action of the lower blade 324, thus achieving emulsification of the mixed slurry. The size of the slots 325 can be set according to the required particle size of the material.

[0040] Preferably, the stirring direction of the inner spiral ribbon 22 acts on the mixed slurry in the central region to move downwards, facilitating the emulsification head 32 to draw the mixed slurry in the central region into the emulsification chamber 31. The stirring direction of the outer spiral ribbon 23 acts on the mixed slurry on the outer side to move upwards, facilitating secondary stirring of the emulsified slurry on the outer side of the emulsification chamber 31. Furthermore, both the first drive mechanism 24 and the second drive mechanism 33 use electric motors as the drive source.

[0041] Continue to refer to Figure 2 The tank 1 includes a feeding port 11 and a discharging port 12. The feeding port 11 is located at the top of the tank 1 and has a detachable cover on the outside. The discharging port 12 is located at the bottom of the tank 1 and is connected to the side wall of the emulsification chamber 31, which facilitates the efficient transfer of the emulsified slurry to the outside of the tank and helps to completely drain the internal cleaning liquid of the tank 1.

[0042] Preferably, this embodiment also includes a heat exchange pipe 4 and an insulation sleeve 5. The heat exchange pipe 4 is wound around the outer wall of the tank 1. The heat exchange pipe 4 can be integrally formed with the tank 1 to ensure good thermal conductivity between the heat exchange pipe 4 and the tank 1. The insulation sleeve 5 covers the outside of the tank 1 and the heat exchange pipe 4. By introducing flowing steam or hot water into the heat exchange pipe 4, the slurry inside the tank 1 is heated. By introducing flowing cold air or cold water into the heat exchange pipe 4, the slurry inside the tank 1 is cooled.

[0043] In addition, this embodiment also includes rotating cleaning balls 6. Multiple rotating cleaning balls 6 are provided on the top wall of the tank 1 for rinsing the inner wall of the tank 1. Specifically, the surface of the rotating cleaning balls 6 is provided with spray heads in multiple directions. By introducing external cleaning liquid or steam, the inner top wall, side walls and double spiral ribbon stirring mechanism 2 of the tank 1 can be cleaned.

[0044] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A rapid emulsification cooking tank, characterized in that, include: Tank body; A double-ribbon stirring mechanism includes a stirring shaft, an inner helical ribbon, an outer helical ribbon, and a first driving mechanism. The stirring shaft is vertically arranged inside the tank, with its lower end rotatably connected to the tank and its upper end connected to the first driving mechanism. The inner helical ribbon is wound around the outside of the stirring shaft, and the outer helical ribbon is wound around the outside of the inner helical ribbon. There is a gap between the inner and outer helical ribbons, and their stirring directions are opposite. An emulsification mechanism includes an emulsification chamber, an emulsification head, and a second drive mechanism. The emulsification chamber is located on the inner bottom wall of the tank, and the second drive mechanism is used to drive the emulsification head to rotate within the emulsification chamber.

2. The rapid emulsification cooking tank according to claim 1, characterized in that, The double-ribbon stirring mechanism also includes connecting rods, and multiple connecting rods are spaced apart on the stirring shaft, with their two ends respectively connected to the inner helical ribbon and the outer helical ribbon.

3. The rapid emulsification cooking tank according to claim 1, characterized in that, The double-ribbon stirring mechanism also includes a bearing bracket, which is fixed above the emulsification chamber and rotatably connected to the lower end of the stirring shaft.

4. A rapid emulsification cooking tank according to claim 3, characterized in that, The inner bottom wall of the tank is configured as a funnel-shaped structure, the emulsification chamber is located at the center of the inner bottom wall of the tank, and the bearing bracket is fixedly connected to the bottom wall of the tank on the outer periphery of the emulsification chamber.

5. A rapid emulsification cooking tank according to claim 1, characterized in that, The emulsifying head includes a disc, an inlet, an upper blade, and a lower blade. A plurality of inlets are arranged in a circumferential array on the disc. The upper blades are arranged in a circumferential array on the upper surface of the disc and are located around the periphery of the inlets. The lower blades are arranged in a circumferential array on the lower surface of the disc and are located between two adjacent inlets.

6. A rapid emulsification cooking tank according to claim 5, characterized in that, The inlet is configured as a circular hole, and the upper blade is configured as a quarter-spherical shell shape that matches the inlet.

7. A rapid emulsification cooking tank according to claim 5, characterized in that, The emulsification chamber is configured as a cylindrical shape that matches the disc, with a gap between the periphery of the disc and the sidewall of the emulsification chamber, and equally spaced slots on the periphery of the disc.

8. A rapid emulsification cooking tank according to claim 7, characterized in that, The tank includes a feeding port and a discharging port. The feeding port is located at the top of the tank, and the discharging port is located at the bottom of the tank and communicates with the side wall of the emulsification chamber.

9. A rapid emulsification cooking tank according to claim 1, characterized in that, It also includes a heat exchange tube and an insulation sleeve, wherein the heat exchange tube is wound around the outer wall of the tank body, and the insulation sleeve covers the outside of the tank body and the heat exchange tube.

10. A rapid emulsification cooking tank according to claim 1, characterized in that, It also includes rotating cleaning balls, with multiple rotating cleaning balls provided on the top wall of the tank for rinsing the inner wall of the tank.

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