Edible mushroom extract and excipient mixing device

Abstract

The utility model discloses a kind of edible mushroom extract and auxiliary material mixing device, it is related to the field of edible mushroom processing and production, including mixing bin, pivot, speed reducer, base and two multistage hydraulic cylinders, the top of the base is fixedly installed with two hinged seats one, the front and back both sides of mixing bin are fixedly connected with vertical plate, and the bottom end of vertical plate is hingedly installed in hinged seat one by pin shaft one;Material pipe is obliquely installed at the material opening of mixing bin, and the plugboard is detachably arranged in material pipe, the utility model is contracted synchronously by controlling two multistage hydraulic cylinders, so that mixing bin is inclined downward, simultaneously make material pipe be inclined downward, so that the material in mixing bin can be discharged through material pipe, the rotation of pivot and scraper is driven by speed reducer, scraper is contacted with the inner wall of mixing bin, and the material adhered to the inner wall of mixing bin is scraped, so that material is discharged as much as possible, substantially reduce the residual amount of material, reduce raw material waste, avoid cross contamination.

Description

Technical Field

[0001] This utility model belongs to the field of edible fungi processing and production, and specifically relates to a mixing device for edible fungi extract and excipients. Background Technology

[0002] In the industrial production of edible fungi, edible fungi extracts (such as mycelial fermentation broth, extracellular polysaccharide solutions, or dried fungal powder) usually need to be uniformly mixed with auxiliary materials (such as sawdust, cottonseed hulls, wheat bran, corn cobs, gypsum, etc.) to meet the needs of subsequent fermentation, cultivation, or deep processing.

[0003] However, existing mixing equipment suffers from poor material discharge and blockage when the discharge port is opened. Furthermore, it is difficult to completely remove all the material remaining on the inner wall of the mixing chamber, which not only wastes raw materials but may also breed bacteria, affecting the quality of the next batch of products.

[0004] Therefore, corresponding improvements should be made to address the shortcomings of existing mixing devices. Utility Model Content

[0005] Existing mixing equipment suffers from poor discharge and blockage when the outlet is opened, and the material remaining on the inner wall of the mixing chamber is difficult to discharge completely, which not only wastes raw materials but may also breed bacteria. This utility model provides a mixing device for edible fungi extract and excipients.

[0006] The solution adopted by this utility model to solve its technical problem is: a mixing device for edible fungi extract and excipients, including a mixing chamber, a rotating shaft, a reduction motor, a base and two multi-stage hydraulic cylinders. Two hinge seats are fixedly installed on the top of the base. Vertical plates are fixedly connected to the front and rear sides of the mixing chamber. The bottom end of the vertical plate is hinged in the hinge seat through a pin. A feed pipe is installed at an angle at the feed inlet of the mixing hopper, and a removable insert plate is installed inside the feed pipe; The rotating shaft is installed inside the mixing chamber. A stirring assembly and multiple support rods are installed on its outer surface. A scraper is fixedly installed at the other end of the support rods, and the scraper contacts the inner wall of the mixing chamber. A geared motor is fixedly installed on the outer side of any one of the vertical plates, and its output shaft passes through the vertical plate and is connected to a rotating shaft to drive the rotating shaft to rotate. The two multi-stage hydraulic cylinders are respectively set for the two vertical plates, and the two ends of the multi-stage hydraulic cylinders are respectively hinged to the side of the vertical plate and the top of the base.

[0007] Preferably, the front sidewall of the material tube has a slot, which is inclined, and the insert plate is inserted into the slot and extends into the material tube.

[0008] Preferably, a handle is fixedly installed at the front end of the insert plate.

[0009] Preferably, the stirring assembly includes a spiral blade, which is sleeved on the outside of the rotating shaft, and multiple fixing rods are fixedly installed between the spiral blade and the rotating shaft.

[0010] Preferably, the base includes two bottom beams, and at least one support rod is welded and fixed between the two bottom beams.

[0011] Preferably, at least one connecting beam is welded and fixed between the two upright plates.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model controls the synchronous contraction of two multi-stage hydraulic cylinders to tilt the mixing chamber downwards, and at the same time tilts the material pipe downwards, so that the material in the mixing chamber can be discharged through the material pipe. The rotating shaft and scraper are driven by a geared motor to rotate. The scraper contacts the inner wall of the mixing chamber and scrapes off the material adhering to the inner wall of the mixing chamber, so that as much material as possible is discharged, greatly reducing the amount of material residue, reducing raw material waste, and avoiding cross-contamination.

[0013] 2. This utility model uses a geared motor to drive the rotation of the shaft, spiral blades and scraper. When the spiral blades rotate, they achieve efficient mixing of edible fungi extract and excipients. During the mixing process, the scraper simultaneously scrapes off the material attached to the inner wall to prevent the material from accumulating at the bottom of the mixing chamber.

[0014] 3. This utility model features a feed pipe that can not only add material but also discharge it. When the scraper brings the material accumulated at the bottom of the mixing chamber into the feed pipe, the inclined design of the feed pipe causes the material in the feed pipe to slide back into the mixing chamber and come into contact with the material in the mixing chamber. The flow of material between the feed pipe and the mixing chamber improves the mixing effect and increases the mixing efficiency.

[0015] 4. By setting up a baffle plate, when the material is mixed, the scraper brings the material into the feed pipe, and the baffle plate prevents the material from spilling out of the feed pipe. Attached Figure Description

[0016] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a front view structural diagram of the present utility model.

[0017] In the diagram: 1 Mixing bin, 21 Rotary shaft, 22 Fixed rod, 23 Spiral blade, 24 Gear motor, 31 Support rod, 32 Scraper, 4 Material pipe, 51 Insert plate, 52 Handle, 61 Vertical plate, 62 Pin one, 63 Hinge seat one, 64 Support rod, 65 Bottom beam, 66 Connecting beam, 71 Multi-stage hydraulic cylinder, 72 Hinge seat two. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Please see Figure 1-2 This utility model provides a technical solution for a mixing device for edible fungi extract and excipients: Example 1: according to Figure 1 and Figure 2 As shown, it includes a mixing chamber 1, a rotating shaft 21, a reduction motor 24, a base, and two multi-stage hydraulic cylinders 71. Two hinge seats 63 are fixedly installed on the top of the base. Vertical plates 61 are fixedly connected to the front and rear sides of the mixing chamber 1. The bottom end of the vertical plate 61 is hinged in the hinge seat 63 through a pin 62. Under the action of the pin 62, the vertical plate 61 and the mixing chamber 1 can rotate at a certain angle.

[0020] A feed pipe 4 is installed at an angle at the feed inlet of the mixing chamber 1. The feed pipe 4 can not only add material, but also discharge material. The angled design of the feed pipe 4 allows the material in the feed pipe 4 to slide back into the mixing chamber 1 and come into contact with the material in the mixing chamber 1. The flow of material between the feed pipe 4 and the mixing chamber 1 improves the mixing effect and increases the mixing efficiency.

[0021] The front side wall of the feed pipe 4 has a slot, which is inclined. The insert plate 51 is inserted into the slot and extends into the feed pipe 4. When the material is mixed, the scraper 32 brings the material into the feed pipe 4. Under the action of the insert plate 51, the material is prevented from spilling out of the feed pipe 4. The front end of the insert plate 51 is fixedly installed with a handle 52. By operating the handle 52, the insert plate 51 can be pulled out from the slot, making the insert plate 51 detachable.

[0022] Bearings are fitted at both ends of the rotating shaft 21. The two bearings are installed on the front and rear side walls of the mixing chamber 1, respectively. A stirring assembly and multiple support rods 31 are installed on its outer surface. A scraper 32 is fixedly installed at the other end of the support rod 31. The scraper 32 contacts the inner wall of the mixing chamber 1 and scrapes off the material adhering to the inner wall of the mixing chamber 1. The stirring assembly includes a spiral blade 23. The spiral blade 23 is sleeved on the outside of the rotating shaft 21. Multiple fixing rods 22 are fixedly installed between the spiral blade 23 and the rotating shaft 21. When the spiral blade 23 rotates, it realizes the efficient mixing of edible fungus extract and excipients.

[0023] The geared motor 24 is fixedly installed on the outer side of any of the upright plates 61, and its output shaft passes through the upright plate 61 and is connected to the rotating shaft 21 to drive the rotating shaft 21 to rotate.

[0024] Two multi-stage hydraulic cylinders 71 are respectively set for two vertical plates 61. The two ends of the multi-stage hydraulic cylinders 71 are respectively hinged to two hinge seats 72 through pins. The two hinge seats 72 are respectively fixedly installed on the side of the vertical plate 61 and the top of the base. By controlling the synchronous contraction of the two multi-stage hydraulic cylinders 71, the mixing chamber 1 is tilted downward, and the material pipe 4 is tilted downward, so that the material in the mixing chamber 1 can be discharged through the material pipe 4.

[0025] In practical use, the edible fungus extract and excipient mixing device of this utility model firstly puts the excipients and edible fungus extract into the mixing chamber 1 in an orderly manner through the material pipe 4 according to the formula ratio. Then, the insert plate 51 is inserted from the slot and extends into the material pipe 4 to seal the material pipe 4. Start the geared motor 24, which drives the rotating shaft 21, the spiral blade 23 and the scraper 32 to rotate. When the spiral blade 23 rotates, it achieves efficient mixing of edible fungi extract and excipients. At the same time, the scraper 32 will continuously scrape off the material adhering to the inner wall of the mixing chamber 1 during the rotation process, and bring the material accumulated at the bottom of the mixing chamber 1 into the material pipe 4. The inclined design of the material pipe 4 allows the material in the material pipe 4 to slide back into the mixing chamber 1 and participate in the mixing again. If you need to add material midway, you can pause the geared motor 24, open the material pipe 4, add the material, and then continue mixing. After mixing is completed, pause the reduction motor 24 and control the synchronous contraction of the two multi-stage hydraulic cylinders 71 to tilt the mixing chamber 1 downwards and the material pipe 4 downwards. By operating the handle 52, the insert plate 51 can be pulled out from the slot so that the material in the mixing chamber 1 can be discharged through the material pipe 4. Finally, after most of the material has been discharged, the reduction motor 24 is restarted. The reduction motor 24 drives the rotating shaft 21 and scraper 32 to rotate. The scraper 32 contacts the inner wall of the mixing chamber 1 and scrapes off the material adhering to the inner wall of the mixing chamber 1, so that as much material as possible is discharged.

[0026] Example 2: Based on Example 1, such as Figure 1 As shown, the base includes two bottom beams 65, and at least one support rod 64 is welded and fixed between the two bottom beams 65.

[0027] At least one connecting beam 66 is welded and fixed between the two upright plates 61.

Claims

1. A mixing device for edible fungi extract and excipients, comprising a mixing chamber, a rotating shaft, a geared motor, a base, and two multi-stage hydraulic cylinders, characterized in that: Two hinge seats are fixedly installed on the top of the base. Vertical plates are fixedly connected to the front and rear sides of the mixing chamber. The bottom end of the vertical plate is hinged to the hinge seat through a pin. A feed pipe is installed at an angle at the feed inlet of the mixing hopper, and a removable insert plate is installed inside the feed pipe; The rotating shaft is installed inside the mixing chamber. A stirring assembly and multiple support rods are installed on its outer surface. A scraper is fixedly installed at the other end of the support rods, and the scraper contacts the inner wall of the mixing chamber. A geared motor is fixedly installed on the outer side of any one of the vertical plates, and its output shaft passes through the vertical plate and is connected to a rotating shaft to drive the rotating shaft to rotate. The two multi-stage hydraulic cylinders are respectively set for the two vertical plates, and the two ends of the multi-stage hydraulic cylinders are respectively hinged to the side of the vertical plate and the top of the base.

2. The mixing device for edible fungi extract and excipients according to claim 1, characterized in that: The front side wall of the material tube has a slot, which is inclined, and the insert plate is inserted into the slot and extends into the material tube.

3. The mixing device for edible fungi extract and excipients according to claim 1 or 2, characterized in that: A handle is fixedly installed at the front end of the insert plate.

4. The mixing device for edible fungi extract and excipients according to claim 1, characterized in that: The stirring assembly includes a spiral blade, which is sleeved on the outside of the rotating shaft, and multiple fixing rods are fixedly installed between the spiral blade and the rotating shaft.

5. The mixing device for edible fungi extract and excipients according to claim 1, characterized in that: The base includes two bottom beams, and at least one support rod is welded and fixed between the two bottom beams.

6. The mixing device for edible fungi extract and excipients according to claim 1, characterized in that: At least one connecting beam is welded and fixed between the two upright plates.

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