A high shear emulsification stirring device

Abstract

The utility model relates to emulsification field especially relates to a kind of high shear emulsification stirring device, including bottom plate, the top outer wall other end of bottom plate is equipped with support frame, and the top outer wall of support frame is equipped with adjusting structure, the outer wall both ends of one side of support frame are equipped with support rod, and the other end between support rod is rotatably connected with mounting sleeve, the inner wall of mounting sleeve is equipped with mixing component, and the top outer wall of bottom plate is equipped with collection component;Adjusting structure includes the sliding slot of being opened in the top outer wall both ends of support frame, the installation slot of being opened in the center of sliding slot of support frame, the hydraulic cylinder of being installed in the inner wall of installation slot, the extension rod of being installed in the top outer wall of hydraulic cylinder.The utility model is driven extension rod and balancing weight to slide in support frame after hydraulic cylinder starts, and balancing weight is balanced to the gravity of extension rod both ends, guarantees the stability of extension rod one end stirring motor operation.

Description

Technical Field

[0001] This utility model relates to the field of emulsification technology, and in particular to a high-shear emulsification stirring device. Background Technology

[0002] High-shear emulsification is a process technology that uses high-speed shear force, impact force and turbulence effect to rapidly disperse and mix two or more immiscible materials (such as oil phase and water phase) to form a stable emulsion (or suspension).

[0003] Emulsification is a phenomenon in which a liquid is uniformly dispersed in extremely small droplets within another immiscible liquid. Emulsification is a liquid-liquid interface phenomenon; two immiscible liquids, such as oil and water, separate into two layers in a container, with the less dense oil on top and the denser water on the bottom. If a suitable surfactant is added and vigorous stirring is applied, the oil is dispersed in the water, forming an emulsion; this process is called emulsification.

[0004] When using current emulsification equipment, there is a chance that material in the container may fall near the equipment when it is poured or added after use. This can cause people to walk around and contaminate the surrounding area with the fallen material. In addition, liquid may flow onto the ground during the cleaning process, which is inconvenient for subsequent cleaning. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned problems and shortcomings by proposing a high-shear emulsification and stirring device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-shear emulsification and mixing device includes a base plate, a support frame installed at the other end of the top outer wall of the base plate, and an adjustment structure provided on the top outer wall of the support frame. Support rods are installed at both ends of one outer wall of the support frame, and an installation sleeve is rotatably connected between the other ends of the support rods. A mixing component is installed on the inner wall of the installation sleeve, and a collection component is provided on the top outer wall of the base plate. The adjustment structure includes sliding grooves formed at both ends of the top outer wall of the support frame, an installation groove formed at the center of the sliding groove of the support frame, a hydraulic cylinder installed on the inner wall of the installation groove, and an extension rod installed on the top outer wall of the hydraulic cylinder.

[0008] Furthermore, a balance block is installed at one end of the top outer wall of the extension rod, the balance block is slidably connected to the outer wall of the support frame, and the outer wall of the extension rod is slidably connected to the inner wall of the sliding groove.

[0009] Furthermore, a stirring motor is installed at the top of the other end of the extension rod, and the output shaft of the stirring motor is connected to a stirring shaft. Two sets of stirring blades are installed on the outer wall of the bottom end of the stirring shaft, and the stirring shaft is located at the center of the mounting sleeve.

[0010] Furthermore, the mixing assembly includes a capacity cylinder installed on the inner wall of the mounting sleeve, an auxiliary shaft rotatably connected to the center of the bottom end of the capacity cylinder, an auxiliary rod installed on the auxiliary shaft inside the capacity cylinder, and an auxiliary motor installed on the outer wall of the bottom of the capacity cylinder, with the output shaft of the auxiliary motor connected to one end of the auxiliary shaft.

[0011] Furthermore, a rotary motor and a reducer are respectively installed on one side of the outer wall of the support rod. The output end of the reducer is connected to the rotating shaft of the mounting sleeve, and the output shaft of the rotary motor is connected to the input end of the reducer.

[0012] Furthermore, the collection assembly includes a collection groove formed on the top outer wall of the base plate, crossbars evenly installed on the bottom inner wall of the collection groove, a connecting groove formed on the bottom outer wall of the crossbars, and a discharge port formed on the base plate at one end of the collection groove.

[0013] Furthermore, a mesh plate is installed on the outer wall of the base plate at the top of the crossbar, and stabilizing bars are installed between the support frame and the support rod and the base plate.

[0014] Furthermore, the rotary motor, stirring motor, and hydraulic cylinder are connected to the controller via wires, and the controller is connected to the power supply via wires.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. After the hydraulic cylinder is started, it drives the extension rod and the balance block to slide in the support frame. The balance block balances the gravity of both ends of the extension rod, ensuring the stability of the stirring motor at one end of the extension rod.

[0017] 2. The bottom plate is divided by a mesh plate. During cleaning or loading and unloading, the liquid will fall to the bottom through the mesh plate and then be discharged in a concentrated manner, reducing pollution. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a high-shear emulsification stirring device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the capacity cylinder structure of a high-shear emulsification stirring device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the support frame structure of a high-shear emulsification stirring device proposed in this utility model;

[0021] Figure 4 This is a cross-sectional structural diagram of a high-shear emulsification stirring device proposed in this utility model.

[0022] In the diagram: 1. Base plate, 2. Support frame, 3. Adjustment structure, 4. Support rod, 5. Mounting sleeve, 6. Mixing component, 7. Rotary motor, 8. Reducer, 9. Stabilizer, 10. Capacity cylinder, 11. Auxiliary shaft, 12. Auxiliary rod, 13. Auxiliary motor, 14. Sliding groove, 15. Mounting groove, 16. Hydraulic cylinder, 17. Extension rod, 18. Stirring shaft, 19. Stirring blade, 20. Stirring motor, 21. Balance block, 22. Collection trough, 23. Crossbar, 24. Mesh plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example 1:

[0025] Reference Figure 1-4 As shown, a high-shear emulsification mixing device includes a base plate 1, a support frame 2 is installed at the other end of the top outer wall of the base plate 1, and an adjustment structure 3 is provided on the top outer wall of the support frame 2. Support rods 4 are installed at both ends of one side outer wall of the support frame 2, and an installation sleeve 5 is rotatably connected between the other ends of the support rods 4. A mixing component 6 is installed on the inner wall of the installation sleeve 5, and a collection component is provided on the top outer wall of the base plate 1.

[0026] The mixing assembly 6 includes a capacity cylinder 10 installed on the inner wall of the mounting sleeve 5, an auxiliary shaft 11 rotatably connected to the center of the bottom end of the capacity cylinder 10, an auxiliary rod 12 installed on the auxiliary shaft 11 inside the capacity cylinder 10, and an auxiliary motor 13 installed on the outer wall of the bottom of the capacity cylinder 10, with the output shaft of the auxiliary motor 13 connected to one end of the auxiliary shaft 11.

[0027] A rotary motor 7 and a reducer 8 are respectively installed on one side of the outer wall of the support rod 4. The output end of the reducer 8 is connected to the rotating shaft of the mounting sleeve 5, and the output shaft of the rotary motor 7 is connected to the input end of the reducer 8.

[0028] The stabilizer bar 9 installed between the base plate 1, the support frame 2, and the support rod 4 improves the overall stability;

[0029] The rotary motor 20 and reducer 8 on the support rod 4 drive the mounting sleeve 5 and the capacity cylinder 10 to tilt, which facilitates the addition and discharge of materials.

[0030] After the stirring blades 19 on the stirring shaft 18 come into contact with the liquid, the stirring motor 20 is started. The stirring motor 20 mixes and stirs the material through the stirring shaft 18 and the stirring blades 19. The auxiliary motor 13 drives the auxiliary rod 12 to rotate through the auxiliary shaft 11. The rotation of the auxiliary rod 12 and the stirring blades 19 disturbs the material in the capacity cylinder 10, which facilitates the emulsification of the material.

[0031] Example 2:

[0032] Reference Figure 1-4 As shown, the adjustment structure 3 includes sliding grooves 14 at both ends of the top outer wall of the support frame 2, mounting groove 15 at the center of the sliding groove 14 of the support frame 2, hydraulic cylinder 16 mounted on the inner wall of the mounting groove 15, and extension rod 17 mounted on the top outer wall of the hydraulic cylinder 16.

[0033] A balance block 21 is installed at one end of the top outer wall of the extension rod 17. The balance block 21 is slidably connected to the outer wall of the support frame 2, and the outer wall of the extension rod 17 is slidably connected to the inner wall of the sliding groove 14.

[0034] A stirring motor 20 is installed at the top of the other end of the extension rod 17, and the output shaft of the stirring motor 20 is connected to a stirring shaft 18. Two sets of stirring blades 19 are installed on the outer wall of the bottom end of the stirring shaft 18, and the stirring shaft 18 is located at the center of the mounting sleeve 5.

[0035] The collection assembly includes a collection groove 22 formed on the top outer wall of the base plate 1, crossbars 23 equidistantly installed on the bottom inner wall of the collection groove 22, a connecting groove formed on the bottom outer wall of the crossbars 23, and a discharge port formed on the base plate 1 at one end of the collection groove 22.

[0036] A mesh plate 24 is installed on the outer wall of the base plate 1 at the top of the crossbar 23, and a stabilizing bar 9 is installed between the support frame 2 and the support rod 4 and the base plate 1.

[0037] The rotary motor 7, the stirring motor 20, and the hydraulic cylinder 16 are connected to the controller via wires, and the controller is connected to the power supply via wires.

[0038] After the hydraulic cylinder 16 is started, it drives the extension rod 17 and the balance block 21 to slide in the support frame 2. The balance block 21 balances the gravity of both ends of the extension rod 17, ensuring the stability of the stirring motor 20 at one end of the extension rod 17.

[0039] The bottom plate 1 is divided by the mesh plate 24. During cleaning or loading and unloading, the liquid will fall to the bottom through the mesh plate 24 and then be discharged in a concentrated manner, reducing pollution.

[0040] Working principle: During use, material is added to the capacity cylinder 10. The rotary motor 7 is started, which drives the mounting sleeve 5 and the capacity cylinder 10 to rotate on the support rod 4 through the reducer 8, causing the capacity cylinder 10 to tilt, making it easier to add material. Then, the rotary motor 7 drives the capacity cylinder 10 to return to its original position through the reducer 8. The hydraulic cylinder 16 is started, which drives the stirring shaft 18 and stirring blade 19 on the extension rod 17 to descend. After the stirring blade 19 on the stirring shaft 18 comes into contact with the liquid, the stirring motor 20 is started. The stirring motor 20 mixes and stirs the material through the stirring shaft 18 and stirring blade 19. After a period of time, the auxiliary motor 13 is started. The auxiliary motor 13 drives the auxiliary rod 12 to rotate through the auxiliary shaft 11. The rotation of the auxiliary rod 12 and stirring blade 19 disturbs the material in the capacity cylinder 10, which facilitates the emulsification of the material. During the addition or discharge of material in the capacity cylinder 10, the material that falls or lands in the mesh plate 24 on the bottom plate 1 falls through the mesh into the inner wall of the bottom plate 1, which is convenient for collecting the material and reduces the chance of material contamination of the surrounding area.

[0041] The controller described in this paper is a controller that performs the functions of "signal reception-logic judgment-execution control". Its basic structure usually includes "signal input terminal, central processing unit (such as microcontroller, PLC module) and execution signal output terminal". Moreover, such controllers are mature commercial products (such as microcontroller controller with model STC89C52, Siemens S7-200 PLC, etc.), and no additional innovative design structure is required in this utility model.

[0042] The exemplary embodiments of the present invention have been described in detail herein with reference to examples. However, those skilled in the art will understand that various modifications and alterations can be made to the specific embodiments described above without departing from the spirit of the present invention, and various combinations can be made to the various technical features and structures proposed in the present invention without exceeding the protection scope of the present invention, which is determined by the appended claims. The foregoing description of specific exemplary embodiments of the present invention is not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical applications, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A high-shear emulsifying and stirring device, comprising a base plate (1), characterized in that, A support frame (2) is installed on the other end of the top outer wall of the base plate (1), and an adjustment structure (3) is provided on the top outer wall of the support frame (2). Support rods (4) are installed on both ends of one side outer wall of the support frame (2), and an installation sleeve (5) is rotatably connected between the other ends of the support rods (4). A mixing component (6) is installed on the inner wall of the installation sleeve (5), and a collection component is provided on the top outer wall of the base plate (1). The adjustment structure (3) includes sliding grooves (14) at both ends of the top outer wall of the support frame (2), mounting groove (15) at the center of the sliding groove (14) of the support frame (2), hydraulic cylinder (16) mounted on the inner wall of the mounting groove (15), and extension rod (17) mounted on the top outer wall of the hydraulic cylinder (16).

2. The high-shear emulsifying and stirring device according to claim 1, characterized in that, A balance block (21) is installed on one end of the top outer wall of the extension rod (17). The balance block (21) is slidably connected to the outer wall of the support frame (2). The outer wall of the extension rod (17) is slidably connected to the inner wall of the sliding groove (14).

3. The high-shear emulsifying and stirring device according to claim 2, characterized in that, A stirring motor (20) is installed at the top of the other end of the extension rod (17), and the output shaft of the stirring motor (20) is connected to a stirring shaft (18). Two sets of stirring blades (19) are installed on the outer wall of the bottom end of the stirring shaft (18), and the stirring shaft (18) is located at the center of the mounting sleeve (5).

4. The high-shear emulsifying and stirring device according to claim 3, characterized in that, The mixing assembly (6) includes a capacity cylinder (10) installed on the inner wall of the mounting sleeve (5), an auxiliary shaft (11) rotatably connected to the center of the bottom end of the capacity cylinder (10), an auxiliary rod (12) installed on the auxiliary shaft (11) inside the capacity cylinder (10), and an auxiliary motor (13) installed on the outer wall of the bottom of the capacity cylinder (10), with the output shaft of the auxiliary motor (13) connected to one end of the auxiliary shaft (11).

5. The high-shear emulsifying and stirring device according to claim 3, characterized in that, A rotary motor (7) and a reducer (8) are respectively installed on one side of the outer wall of the support rod (4). The output end of the reducer (8) is connected to the shaft of the mounting sleeve (5), and the output shaft of the rotary motor (7) is connected to the input end of the reducer (8).

6. The high-shear emulsifying and stirring device according to claim 1, characterized in that, The collection assembly includes a collection trough (22) on the top outer wall of the base plate (1), crossbars (23) installed at equal intervals on the bottom inner wall of the collection trough (22), a connecting groove on the bottom outer wall of the crossbars (23), and an outlet on the base plate (1) located at one end of the collection trough (22).

7. The high-shear emulsifying and stirring device according to claim 6, characterized in that, The base plate (1) is equipped with a mesh plate (24) on the outer wall at the top of the crossbar (23), and a stabilizing bar (9) is installed between the support frame (2) and the support rod (4) and the base plate (1).

8. A high-shear emulsifying and stirring device according to claim 5, characterized in that, The rotary motor (7), stirring motor (20) and hydraulic cylinder (16) are connected to the controller via wires, and the controller is connected to the power supply via wires.

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