Energy saving recycling system for enameling product batching

Abstract

The utility model discloses energy -conserving recycling system of glassware product's batching, the utility model discloses a batching machine, the outer wall fixedly connected with the transportation main pipe of batching machine, the outer wall fixedly connected with the injection port of batching machine far away from the one end of transportation main pipe, the outer wall of batching machine is provided with adjusting mechanism, the adjusting mechanism includes suction pipe, the outer wall fixedly connected with motor frame of suction pipe, the utility model discloses the baffle on the limiting shaft is set, when the equipment needs to use, if the conveying rate of the material in suction pipe needs to be controlled, start first motor, and first motor rotation can drive the rotation of worm to make worm gear rotate, and when worm gear rotates, the rotation of the limiting shaft of inner end can be driven, since the connecting rod and limiting shaft two are installed on the plurality of limiting shafts, the material scattered in the inside of batching machine can be timely absorbed and transported to the injection port, and the material is recycled.

Description

Technical Field

[0001] This utility model relates to an energy-saving recycling system for the preparation of enameled glass products. Background Technology

[0002] The main ingredient in enamel products is a type of porcelain glaze. Porcelain glaze is an amorphous substance with good resistance to mechanical impact, thermal stress and rapid temperature changes. It also has excellent resistance to acid and alkali corrosion, making it suitable for water heater inner tanks, condensing furnaces and accessories in environments with high-temperature or highly acidic reaction media. When preparing enamelware (i.e., glaze) materials, the powder tends to stick to the wall of the feeding cylinder or the pipes. Over time, this powder accumulates and requires frequent disassembly and cleaning, which not only affects production but also wastes raw materials. While existing equipment can agitate and mix materials, it is prone to causing internal material scattering during the mixing process, resulting in insufficient mixing and deviations in the uniformity of the mixed raw material composition exceeding process requirements. Consequently, during the subsequent sintering of enamel products, quality defects such as uneven glaze thickness, pinholes, and porcelain cracking are likely to occur, leading to a significant decrease in the finished product qualification rate. Therefore, we have proposed an energy-saving recycling system for enamel product batching. Utility Model Content

[0003] The purpose of this utility model is to provide an energy-saving recycling system for the preparation of enameled glass products, which is achieved through the following technical solution: This utility model is an energy-saving and recycling system for the preparation of enameled glass products, including a batching machine. A transport main pipe is fixedly connected to the outer wall of the batching machine, and a material inlet is fixedly connected to the outer wall of the end of the batching machine away from the transport main pipe. An adjustment mechanism is provided on the outer wall of the batching machine. The adjusting mechanism includes a suction pipe, a motor frame fixedly connected to the outer wall of the suction pipe, a first motor fixedly connected to the outer wall of the motor frame, a worm gear fixedly connected to the bottom output end of the first motor via a coupling, a plurality of limiting shafts rotatably connected to the inner wall of the suction pipe, baffles fixedly connected to the outer walls of the plurality of limiting shafts, a connecting rod fixedly connected to the outer wall of the end of the plurality of limiting shafts near the first motor, a second limiting shaft rotatably connected to the inner wall of the end of the connecting rod away from the limiting shaft, a second connecting rod rotatably connected to the outer wall of the second limiting shaft, a worm gear fixedly connected to the top outer wall of the inner limiting shaft, a sealing plate fixedly connected to the top outer wall of the end of the suction pipe near the limiting shaft, and a filtering mechanism provided on the outer wall of the suction pipe.

[0004] Furthermore, the outer wall of the suction pipe is fixedly connected to the outer wall of the batching machine, the outer wall of the worm is rotatably connected to the inner wall of the suction pipe, and the outer wall of the worm wheel meshes with the outer wall of the worm.

[0005] Furthermore, the filtration mechanism includes a second motor frame, the outer wall of which is fixedly connected to the outer wall of the suction pipe.

[0006] Furthermore, a second motor is fixedly connected to the outer wall of the second motor frame, and a transmission shaft is fixedly connected to the bottom output end of the second motor via a coupling.

[0007] Furthermore, a turntable is fixedly connected to the outer wall of the end of the drive shaft away from the second motor, and a fixed shaft is fixedly connected to the outer wall of the turntable.

[0008] Furthermore, a filter plate is slidably connected to the inner wall of the suction pipe, and a plurality of bolts are threadedly connected to the inner wall of the filter plate, with the outer walls of the bolts all threadedly connected to the inner wall of the suction pipe.

[0009] Furthermore, a scraper is slidably connected to the outer wall of the filter plate at the end away from the fixed shaft, and a slide rail is fixedly connected to the outer wall of the scraper at the end near the fixed shaft, with the inner wall of the slide rail slidably connected to the outer wall of the fixed shaft.

[0010] Furthermore, a sealing ring is fixedly connected to the outer wall of the end of the suction pipe near the scraper, and an air pump is fixedly connected to the outer wall of the end of the suction pipe away from the motor frame.

[0011] This utility model has the following beneficial effects: 1. This utility model, by setting a baffle on the limiting shaft, allows the first motor to be started when the conveying rate of the material in the suction pipe needs to be controlled during equipment use. The rotation of the first motor drives the worm gear to rotate, which in turn drives the inner limiting shaft to rotate. Since multiple limiting shafts are equipped with connecting rods and second limiting shafts, and multiple second limiting shafts are installed on connecting rods, the material scattered inside the batching machine can be absorbed and conveyed to the feeding port in a timely manner when the batching machine is mixing materials, thus recycling the material. At the same time, during the recycling process, the conveying efficiency of the material in the suction pipe can be adjusted to match the conveying rhythm of the material, avoiding material accumulation or shortage.

[0012] 2. This utility model features a fixed shaft on the turntable. When the equipment is in use, starting the second motor causes the transmission shaft to rotate, making the turntable rotate. Since the fixed shaft slides within the slide rail, and the suction pipe restricts the scraper's movement trajectory, allowing it to move only in a straight line left and right within the suction pipe, the rotation of the turntable drives the fixed shaft to rotate. This causes the slide rail to intermittently reciprocate left and right, achieving the goal of screening materials through the filter plate during the recycling process. This prevents impurities or large pieces of material from clogging the suction pipe. Furthermore, it allows for the scraping of materials adhering to the filter plate surface during use, preventing material blockage and avoiding frequent disassembly and replacement of the filter plate. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a cross-sectional view of the adjustment mechanism of this utility model.

[0015] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.

[0016] Figure 4 This is a schematic diagram of the internal structure of this utility model.

[0017] Figure 5 This is a cross-sectional view of the filter mechanism of this utility model.

[0018] Figure 6 This is a schematic diagram of the air pump structure of this utility model.

[0019] Figure 7 This utility model Figure 6 Enlarged view of section B in the middle.

[0020] The attached diagram lists the components represented by each number as follows: 1. Batching machine; 101. Transport main pipe; 102. Inlet; 2. Adjustment mechanism; 201. Suction pipe; 202. Motor frame; 203. First motor; 204. Worm gear; 205. Limiting shaft; 206. Baffle; 207. Connecting rod; 208. Second limiting shaft; 209. Second connecting rod; 210. Worm gear; 211. Sealing plate; 3. Filtering mechanism; 301. Second motor frame; 302. Second motor; 303. Drive shaft; 304. Turntable; 305. Fixed shaft; 306. Slide rail; 307. Scraper; 308. Sealing ring; 309. Filter plate; 310. Bolt; 311. Air pump. Detailed Implementation

[0021] Please see Figure 1-7 As shown, this utility model is an energy-saving recycling system for the preparation of enameled glass products, including a batching machine 1. A transport main pipe 101 is fixedly connected to the outer wall of the batching machine 1. A feeding port 102 is fixedly connected to the outer wall of the batching machine 1 at the end away from the transport main pipe 101. An adjustment mechanism 2 is provided on the outer wall of the batching machine 1. Through the feeding port 102, it is convenient for the user to put the material into the batching machine 1 for mixing. The adjusting mechanism 2 includes a suction pipe 201. A motor frame 202 is fixedly connected to the outer wall of the suction pipe 201. A first motor 203 is fixedly connected to the outer wall of the motor frame 202. A worm gear 204 is fixedly connected to the bottom output end of the first motor 203 via a coupling. Since the worm gear 204 meshes with the worm wheel 210, when the first motor 203 is started, its rotation drives the worm gear 204 to rotate, which in turn causes the worm wheel 210 to rotate. Several limiting shafts 205 are rotatably connected to the inner wall of the suction pipe 201. Baffles 206 are fixedly connected to the outer walls of the limiting shafts 205. A connecting rod 207 is fixedly connected to the outer wall of the limiting shafts 205 near the first motor 203. When the limiting shafts 205 rotate, they can drive the baffles 206 to rotate, thereby adjusting the distance between the baffles 206 and adjusting the suction pipe 201. The conveying speed of the internal material is adjusted. The inner wall of the end of the connecting rod 207 away from the limiting shaft 205 is rotatably connected to the second limiting shaft 208. The outer wall of the second limiting shaft 208 is rotatably connected to the second connecting rod 209. The second limiting shaft 208 can limit the position of the second connecting rod 209. Since multiple second limiting shafts 208 are installed on the second connecting rod 209, the movement of the second connecting rod 209 can simultaneously drive the movement of multiple second limiting shafts 208. The top outer wall of the inner limiting shaft 205 is fixedly connected to the worm gear 210. The top outer wall of the suction pipe 201 near the limiting shaft 205 is fixedly connected to the sealing plate 211. The outer wall of the suction pipe 201 is provided with a filter mechanism 3. Through the sealing plate 211, the joint between the limiting shaft 205 and the suction pipe 201 can be sealed to prevent the material in the suction pipe 201 from leaking out from the joint.

[0022] The outer wall of the suction pipe 201 is fixedly connected to the outer wall of the batching machine 1. The outer wall of the worm 204 is rotatably connected to the inner wall of the suction pipe 201. The outer wall of the worm wheel 210 meshes with the outer wall of the worm 204. The filtering mechanism 3 includes a second motor frame 301, which can fix the position of the second motor 302 to prevent the second motor 302 from vibrating violently during operation, affecting the subsequent normal transmission. The outer wall of the second motor frame 301 is fixedly connected to the outer wall of the suction pipe 201, and the second motor 302 is fixedly connected to the outer wall of the second motor frame 301. The bottom output end is fixedly connected to a drive shaft 303 via a coupling. When the user starts the drive shaft 303, the rotation of the drive shaft 303 can drive the turntable 304 to rotate. When the turntable 304 rotates, it can drive the fixed shaft 305 to move in a circle around the drive shaft 303. The outer wall of the end of the drive shaft 303 away from the second motor 302 is fixedly connected to the turntable 304. The outer wall of the turntable 304 is fixedly connected to the fixed shaft 305. Since the fixed shaft 305 slides in the slide rail 306, when the fixed shaft 305 moves, it can drive the slide rail 306 to perform intermittent left and right reciprocating motion.

[0023] A filter plate 309 is slidably connected to the inner wall of the suction pipe 201. Several bolts 310 are threaded onto the inner wall of the filter plate 309, and the outer walls of these bolts 310 are threaded onto the inner wall of the suction pipe 201. A scraper 307 is slidably connected to the outer wall of the end of the filter plate 309 furthest from the fixed shaft 305. When the scraper 307 moves, it can scrape off large-volume material particles adhering to the filter plate 309, preventing them from clogging the filter plate 309. The scraper 307 is closer to the fixed shaft 305 on one side... A slide rail 306 is fixedly connected to the outer wall of the end. The inner wall of the slide rail 306 is slidably connected to the outer wall of the fixed shaft 305. A sealing ring 308 is fixedly connected to the outer wall of the end of the suction pipe 201 near the scraper 307. An air pump 311 is fixedly connected to the outer wall of the end of the suction pipe 201 away from the motor frame 202. When the user starts the air pump 311, the suspended material in the batching machine 1 can be sucked into the suction pipe 201 and transported to the lower inlet 102 for re-mixing.

[0024] One specific application of this embodiment is: When the equipment is needed, the material is injected into the batching machine 1 through the inlet 102, and the batching machine 1 is started to mix the material. During the mixing process, some material may fly out to the top of the batching machine 1. At this time, the vacuum pump 311 is started to suck the scattered material into the suction pipe 201 and then back into the inlet 102 for recycling. During the material conveying process, the filter plate 309 can screen the material, and smaller material particles can pass through the filter plate 309 and enter the suction pipe 201. If it is necessary to control the suction... When the material conveying rate in pipe 201 is reached, the first motor 203 is started. The rotation of the first motor 203 drives the worm gear 204 to rotate, causing the worm wheel 210 to rotate. When the worm wheel 210 rotates, it drives the inner end limit shaft 205 to rotate. Since multiple limit shafts 205 are equipped with connecting rods 207 and limit shafts 208, and multiple limit shafts 208 are all mounted on connecting rods 209, the rotation of the inner end limit shaft 205 can drive the inner end connecting rod 207 to swing around the limit shaft 205. When the inner end connecting rod 207 swings, it can pass through the limit shafts 208. The connecting rod 209 moves, which in turn moves the other multiple limiting shafts 208, causing the other multiple limiting shafts 205 to rotate together with the inner limiting shaft 205. The rotation of the limiting shafts 205 drives the baffles 206 to rotate. By adjusting the distance between the baffles 206, the conveying efficiency of the material in the suction pipe 201 can be adjusted. During material conveying, the second motor 302 is started. The rotation of the second motor 302 drives the transmission shaft 303 to rotate, causing the turntable 304 to rotate. Since the fixed shaft 305 slides within the slide rail 306... The movement of the scraper 307 is restricted by the suction pipe 201, which restricts its movement to a straight line within the suction pipe 201. Therefore, when the turntable 304 rotates and drives the fixed shaft 305 to rotate, the fixed shaft 305 can drive the slide rail 306 to reciprocate intermittently. When the slide rail 306 moves, it can pull the scraper 307 to move, thereby cleaning the filter plate 309, scraping off the material attached to the filter plate 309, and preventing the filter plate 309 from clogging. When the filter plate 309 needs to be removed and replaced, the bolt 310 can be unscrewed to replace the filter plate 309.

Claims

1. An energy-saving recycling system for enameled glass product ingredients, characterized in that: The batching machine (1) is fixedly connected to the outer wall of the batching machine (1), and a material inlet (102) is fixedly connected to the outer wall of the batching machine (1) away from the transport main pipe (101). An adjustment mechanism (2) is provided on the outer wall of the batching machine (1). The adjusting mechanism (2) includes a suction pipe (201), a motor frame (202) is fixedly connected to the outer wall of the suction pipe (201), a first motor (203) is fixedly connected to the outer wall of the motor frame (202), a worm gear (204) is fixedly connected to the bottom output end of the first motor (203) through a coupling, and a plurality of limiting shafts (205) are rotatably connected to the inner wall of the suction pipe (201). A baffle (206) is fixedly connected to the outer wall of each of the limiting shafts (205), and the limiting shafts (205) are close to the first motor. A connecting rod (207) is fixedly connected to the outer wall of one end of the machine (203). The inner wall of the connecting rod (207) away from the limiting shaft (205) is rotatably connected to the second limiting shaft (208). The outer wall of the second limiting shaft (208) is rotatably connected to the second connecting rod (209). A worm gear (210) is fixedly connected to the top outer wall of the inner limiting shaft (205). A sealing plate (211) is fixedly connected to the top outer wall of the suction pipe (201) near the limiting shaft (205). A filter mechanism (3) is provided on the outer wall of the suction pipe (201).

2. The energy-saving recycling system for enameled glass product ingredients according to claim 1, characterized in that, The outer wall of the suction pipe (201) is fixedly connected to the outer wall of the batching machine (1), the outer wall of the worm (204) is rotatably connected to the inner wall of the suction pipe (201), and the outer wall of the worm wheel (210) meshes with the outer wall of the worm (204).

3. The energy-saving recycling system for enameled glass product ingredients according to claim 1, characterized in that, The filtration mechanism (3) includes a motor frame two (301), the outer wall of which is fixedly connected to the outer wall of the suction pipe (201).

4. The energy-saving recycling system for enameled glass product ingredients according to claim 3, characterized in that, The outer wall of the second motor frame (301) is fixedly connected to a second motor (302), and the bottom output end of the second motor (302) is fixedly connected to a transmission shaft (303) via a coupling.

5. The energy-saving recycling system for enameled glass product ingredients according to claim 4, characterized in that, A turntable (304) is fixedly connected to the outer wall of the end of the drive shaft (303) away from the second motor (302), and a fixed shaft (305) is fixedly connected to the outer wall of the turntable (304).

6. The energy-saving recycling system for enameled glass product ingredients according to claim 5, characterized in that, The inner wall of the suction pipe (201) is slidably connected to a filter plate (309), and the inner wall of the filter plate (309) is threadedly connected to several bolts (310), the outer walls of the several bolts (310) are threadedly connected to the inner wall of the suction pipe (201).

7. The energy-saving recycling system for enameled glass product ingredients according to claim 6, characterized in that, A scraper (307) is slidably connected to the outer wall of the filter plate (309) away from the fixed shaft (305), and a slide rail (306) is fixedly connected to the outer wall of the scraper (307) near the fixed shaft (305). The inner wall of the slide rail (306) is slidably connected to the outer wall of the fixed shaft (305).

8. The energy-saving recycling system for enameled glass product ingredients according to claim 7, characterized in that, A sealing ring (308) is fixedly connected to the outer wall of the end of the suction pipe (201) near the scraper (307), and an air pump (311) is fixedly connected to the outer wall of the end of the suction pipe (201) away from the motor frame (202).

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