Spray type wet decomposition liquid carbonization tower cleaning device

Abstract

The utility model relates to carbonization tower technical field, and disclose a spray type wet decomposed liquid carbonization tower cleaning device, the bottom of water pipe is connected with the top of connecting pipe and has rotary seal joint, the inside of connecting pipe is provided with the water tank, both sides of connecting pipe outer wall are connected with the scraper, the inside installation of mounting box has the motor, this spray type wet decomposed liquid carbonization tower cleaning device connects the equipment of supply decomposed liquid with water pipe, starts the motor again, the motor starts and is matched with both sides conical gear to make connecting pipe rotate along, the water tank of connecting pipe inside opening keeps sealed communication with fixed water pipe through rotary seal joint, ensures that decomposed liquid continuously transports to the shower nozzle, and the connecting pipe of rotation drives both sides shower nozzle to rotate and sprays decomposed liquid, and the scraper of outer wall fixation rotates synchronously, realizes the dual effect of spraying and physical scraping, thereby efficiently washes or decomposes target surface pollutant.

Description

Technical Field

[0001] This utility model belongs to the field of carbonization tower technology, specifically a spray-type wet decomposition liquid carbonization tower cleaning device. Background Technology

[0002] In the carbonization reaction process in the chemical, metallurgical, or environmental protection fields, the carbonization tower, as a core piece of equipment, is prone to the accumulation of crystals, polymers, or other contaminants on its inner wall after long-term operation. This leads to a decrease in heat transfer efficiency, a reduction in reaction effect, and even equipment blockage. Some cleaning devices use a fixed spray structure, which has a limited coverage area for the decomposition liquid, and the nozzles are prone to blockage due to residual liquid crystallization. Other rotating spray designs can expand the cleaning area, but lack a synchronous scraping function, resulting in poor treatment of stubborn deposits. Therefore, improvements are needed to address the current situation. Utility Model Content

[0003] In response to the above situation and to overcome the shortcomings of the existing technology, this utility model provides a spray-type wet decomposition liquid carbonization tower cleaning device, which effectively solves the problem that in the carbonization reaction process in the chemical, metallurgical or environmental protection fields, the carbonization tower, as the core equipment, is prone to the accumulation of crystals, polymers or other pollutants on its inner wall after long-term operation, resulting in decreased heat transfer efficiency, reduced reaction effect or even equipment blockage. Among them, some cleaning devices adopt a fixed spray structure, which has a limited coverage area of ​​decomposition liquid, and the nozzles are prone to blockage due to residual liquid crystallization. Other rotating spray designs can expand the cleaning area, but lack synchronous scraping function, resulting in poor treatment effect on stubborn deposits.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a spray-type wet decomposition liquid carbonization tower cleaning device, comprising a carbonization tower body, a connecting pipe, and a mounting box. The connecting pipe is connected to the interior of the carbonization tower body, and the mounting box is connected to the top of the carbonization tower body. A cleaning component is provided inside the carbonization tower body, and an auxiliary component is provided below the carbonization tower body. The cleaning assembly includes a water pipe connected to the interior of the mounting box. The bottom end of the water pipe is connected to the top end of the connecting pipe via a rotary sealing joint. The interior of the connecting pipe contains a water tank, and a spray nozzle is installed on one side of each water tank. Scrapers are connected to both sides of the outer wall of the connecting pipe. A motor is installed inside the mounting box, and a bevel gear is connected to the drive end of the motor and the outer wall of the connecting pipe. The bevel gears on both sides mesh with each other.

[0005] Preferably, a booster pump is installed on the top of the mounting box, and the booster pump is connected to the water pipe.

[0006] Preferably, baffles are connected to both sides of the interior of the water tanks on both sides, a slider is connected to one side of the baffles on both sides, a sliding groove is provided on both sides of the inner wall of the connecting pipe, a spring is connected to one side of the sliders on both sides, and the nozzles on both sides are located behind the scrapers on both sides.

[0007] Preferably, the carbonization tower body is internally connected to a support plate, the top of the support plate is connected to a positioning block, and the bottom end of the connecting pipe is provided with an installation hole that matches the positioning block.

[0008] Preferably, the upper part of the scrapers on both sides is a straight plate, the lower part of the scrapers on both sides is an arc plate, and the scrapers on both sides are in contact with the inner wall of the carbonization tower body.

[0009] Preferably, the auxiliary component includes a discharge pipe connected to the bottom of the carbonization tower body, a feed pipe connected to the top of the carbonization tower body, a support leg connected to the outer wall of the carbonization tower body, a connecting plate connected to the outer wall of the support leg, a mounting shell connected to the top of the connecting plate, a pull-out box connected inside the mounting shell, and a filter screen connected to the inside of the bottom wall of the pull-out box.

[0010] Preferably, the outer wall of the pull-out box is connected to an anti-slip pad, which matches the mounting shell.

[0011] Compared with the prior art, the beneficial effects of this utility model are: When the carbonization tower body needs to be cleaned, connect the equipment that supplies the decomposition liquid to the water pipe, and then start the motor. After the motor starts, it cooperates with the bevel gears on both sides to make the connecting pipe rotate. The water tank opened inside the connecting pipe is sealed and connected to the fixed water pipe through a rotary sealing joint to ensure that the decomposition liquid is continuously delivered to the nozzle. The rotating connecting pipe drives the nozzles on both sides to rotate and spray the decomposition liquid. At the same time, the scraper fixed on the outer wall rotates synchronously to achieve the dual effect of spraying and physical scraping, thereby efficiently cleaning or decomposing pollutants on the target surface. Under water pressure, the decomposition liquid in the tank pushes the baffles on both sides to rotate outward, causing the slider to slide along the chute and compress the spring. The baffles then open, and the decomposition liquid is sprayed out from the nozzle. When the spraying stops, the water pressure disappears, the spring rebounds and pushes the slider back to its original position, and the baffles automatically close, covering the nozzle outlet to prevent residual decomposition liquid from crystallizing and clogging the nozzle. The wet decomposition liquid enters the carbonization tower body through the feed pipe to react. After the reaction, the resulting crystalline mixture is scraped off and flows to the discharge pipe. At this time, the mixture flows into the pull-out box inside the housing. After passing through the filter screen, it is filtered and separated. The solid crystals are trapped in the pull-out box for component detection and recycling, while the filtrate continues to flow out. Operators can periodically pull out the pull-out box to check the crystallization. By analyzing the filtered crystal components, the decomposition liquid ratio or process parameters can be adjusted to achieve resource recovery and process optimization. Attached Figure Description

[0012] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0013] In the attached diagram: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the connecting pipe structure of this utility model; Figure 3 This is a schematic diagram of the baffle structure of this utility model; Figure 4 This is a schematic diagram of the mounting shell structure of this utility model; Figure 5 This is a schematic diagram of the slider structure of this utility model.

[0014] In the diagram: 100, Carbonization tower body; 200, Connecting pipe; 201, Mounting box; 202, Water pipe; 203, Rotary sealing joint; 204, Water tank; 205, Nozzle; 206, Scraper; 207, Booster pump; 208, Motor; 209, Bevel gear; 210, Baffle; 211, Sliding block; 212, Slide groove; 213, Spring; 214, Support plate; 300, Discharge pipe; 301, Inlet pipe; 302, Support foot; 303, Connecting plate; 304, Mounting shell; 305, Pull-out box; 306, Filter screen. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-5 A spray-type wet decomposition liquid carbonization tower cleaning device includes a carbonization tower body 100, a connecting pipe 200, and a mounting box 201. The connecting pipe 200 is rotatably connected to the inside of the carbonization tower body 100, and the mounting box 201 is fixedly connected to the top of the carbonization tower body 100. A cleaning component is provided inside the carbonization tower body 100, and an auxiliary component is provided below the carbonization tower body 100.

[0017] The cleaning assembly includes a water pipe 202, which is fixedly connected inside the mounting box 201. A rotary sealing joint 203 is fixedly connected to the bottom end of the water pipe 202 and the top end of the connecting pipe 200, ensuring a tight seal when the connecting pipe 200 rotates. A water trough 204 is provided inside the connecting pipe 200, and a nozzle 205 is fixedly installed on one side of each water trough 204. Scrapers 206 are fixedly connected to both sides of the outer wall of the connecting pipe 200. A motor 208 is fixedly installed inside the mounting box 201. A bevel gear 209 is fixedly connected to the drive end of the motor 208 and the outer wall of the connecting pipe 200. The bevel gears 209 mesh with each other, thus controlling the rotation of the motor. The operation of motor 208 causes the connecting pipe 200 to rotate simultaneously. When the carbonization tower body 100 needs to be cleaned, the equipment for supplying the decomposition liquid is connected to the water pipe 202, and then motor 208 is started. After motor 208 starts, it cooperates with the bevel gears 209 on both sides to make the connecting pipe 200 rotate accordingly. The water tank 204 opened inside the connecting pipe 200 is kept sealed and connected to the fixed water pipe 202 through the rotary sealing joint 203 to ensure that the decomposition liquid is continuously delivered to the nozzle 205. The rotating connecting pipe 200 drives the nozzles 205 on both sides to rotate and spray the decomposition liquid. At the same time, the scraper 206 fixed on the outer wall rotates synchronously to achieve the dual effect of spraying and physical scraping, thereby efficiently cleaning or decomposing pollutants on the target surface.

[0018] A booster pump 207 is fixedly installed on the top of the mounting box 201. The booster pump 207 is connected to the water pipe 202, which can increase the impact force of the decomposition liquid and enable it to be stably sprayed onto the inner wall of the carbonization tower body 100.

[0019] Both sides of the water tank 204 are rotatably connected to baffles 210. A slider 211 is fixedly connected to one side of the baffles 210. Both sides of the inner wall of the connecting pipe 200 are provided with grooves 212. A spring 213 is fixedly connected to one side of the sliders 211. Both nozzles 205 are located behind the scrapers 206. Under the action of water pressure, the decomposition liquid in the water tank 204 pushes the baffles 210 to rotate outward, causing the sliders 211 to slide along the grooves 212 and compress the springs 213. The baffles 210 open accordingly, and the decomposition liquid is sprayed out from the nozzles 205. When the spraying stops, the water pressure disappears, the springs 213 rebound and push the sliders 211 to reset, and the baffles 210 automatically close, covering the nozzle outlet 205 to prevent residual decomposition liquid from crystallizing and clogging the nozzles 205.

[0020] The carbonization tower body 100 is internally fixedly connected to a support plate 214, and a positioning block is fixedly connected to the top of the support plate 214. The bottom end of the connecting pipe 200 is provided with an installation hole that matches the positioning block, so that the connecting pipe 200 can rotate more stably.

[0021] The upper part of the two scrapers 206 is a straight plate, and the lower part of the two scrapers 206 is an arc plate. The two scrapers 206 are in close contact with the inner wall of the carbonization tower body 100, so that the two scrapers 206 can fully clean and scrape the inner wall of the carbonization tower body 100.

[0022] The auxiliary components include a discharge pipe 300, which is fixedly connected to the bottom of the carbonization tower body 100. A feed pipe 301 is fixedly connected to the top of the carbonization tower body 100. Support legs 302 are fixedly connected to the outer wall of the carbonization tower body 100. A connecting plate 303 is fixedly connected to the outer wall of the support legs 302. A mounting shell 304 is fixedly connected to the top of the connecting plate 303. A pull-out box 305 is movably connected inside the mounting shell 304. A filter screen 306 is fixedly connected to the inside of the bottom wall of the pull-out box 305. The wet decomposition liquid passes through... The feed pipe 301 enters the carbonization tower body 100 for reaction. After the reaction, the resulting crystalline mixture is scraped off and flows to the discharge pipe 300. At this time, the mixture flows into the pull box 305 inside the mounting shell 304. After passing through the filter screen 306, it is filtered and separated. The solid crystals are trapped in the pull box 305 for component detection and recycling, while the filtrate continues to flow out. The operator can periodically pull out the pull box 305 to check the crystallization. By analyzing the filtered crystal components, the decomposition liquid ratio or process parameters can be adjusted to achieve resource recovery and process optimization.

[0023] The outer wall of the pull-out box 305 is fixedly connected with an anti-slip pad, which matches the mounting shell 304, thereby preventing the pull-out box 305 from sliding out of the mounting shell 304.

[0024] Working principle: When the carbonization tower body 100 needs to be cleaned, the equipment supplying the decomposition liquid is connected to the water pipe 202, and then the motor 208 is started. After the motor 208 starts, it cooperates with the bevel gears 209 on both sides to make the connecting pipe 200 rotate. The water tank 204 opened inside the connecting pipe 200 is kept in sealed communication with the fixed water pipe 202 through the rotary sealing joint 203, ensuring that the decomposition liquid is continuously delivered to the nozzle 205. The rotating connecting pipe 200 drives the nozzles 205 on both sides to rotate and spray the decomposition liquid. At the same time, the scraper 206 fixed on the outer wall rotates synchronously, realizing the dual function of spraying and physical scraping, thereby efficiently cleaning or decomposing pollutants on the target surface. Under the action of water pressure, the decomposition liquid in the water tank 204 pushes the baffles 210 on both sides to rotate outward, causing the slider 211 to slide along the slide groove 212 and compress the spring 21. 3. The baffle 210 opens, and the decomposition liquid is sprayed from the nozzle 205. When the spraying stops, the water pressure disappears, the spring 213 rebounds and pushes the slider 211 to reset, and the baffle 210 automatically closes, covering the nozzle 205 outlet to prevent residual decomposition liquid from crystallizing and clogging the nozzle 205. The wet decomposition liquid enters the carbonization tower body 100 through the feed pipe 301 for reaction. The crystallized mixture formed after the reaction is scraped off and flows to the discharge pipe 300. At this time, the mixture flows into the pull box 305 in the mounting shell 304. After passing through the filter screen 306, it is filtered and separated. The solid crystals are trapped in the pull box 305 for component detection and recycling, while the filtrate continues to flow out. The operator can periodically pull out the pull box 305 to check the crystallization. By analyzing the filtered crystal components, the decomposition liquid ratio or process parameters can be adjusted to achieve resource recovery and process optimization.

Claims

1. A spray-type wet decomposition liquid carbonization tower cleaning device, comprising a carbonization tower body (100), a connecting pipe (200), and a mounting box (201), characterized in that: The connecting pipe (200) is connected to the inside of the carbonization tower body (100), the mounting box (201) is connected to the top of the carbonization tower body (100), a cleaning assembly is provided inside the carbonization tower body (100), and an auxiliary assembly is provided below the carbonization tower body (100). The cleaning assembly includes a water pipe (202) connected to the inside of the mounting box (201). The bottom end of the water pipe (202) is connected to the top end of the connecting pipe (200) with a rotary sealing joint (203). The inside of the connecting pipe (200) is provided with a water tank (204). Spray nozzles (205) are installed on one side of each side of the water tank (204). Scrapers (206) are connected to both sides of the outer wall of the connecting pipe (200). A motor (208) is installed inside the mounting box (201). The transmission end of the motor (208) is connected to the outer wall of the connecting pipe (200) with bevel gears (209). The bevel gears (209) on both sides mesh with each other.

2. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 1, characterized in that: A booster pump (207) is installed on the top of the mounting box (201), and the booster pump (207) is connected to the water pipe (202).

3. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 1, characterized in that: Both sides of the water tank (204) are connected to baffles (210), and one side of the baffles (210) is connected to a slider (211). Both sides of the inner wall of the connecting pipe (200) are provided with sliding grooves (212). One side of the sliders (211) is connected to a spring (213). Both nozzles (205) are located behind the scrapers (206) on both sides.

4. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 1, characterized in that: The carbonization tower body (100) is internally connected to a support plate (214), the top of the support plate (214) is connected to a positioning block, and the bottom end of the connecting pipe (200) is provided with an installation hole that matches the positioning block.

5. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 1, characterized in that: The upper part of the scrapers (206) on both sides is a straight plate, and the lower part of the scrapers (206) on both sides is an arc plate. The scrapers (206) on both sides are in contact with the inner wall of the carbonization tower body (100).

6. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 1, characterized in that: The auxiliary components include a discharge pipe (300) connected to the bottom of the carbonization tower body (100), a feed pipe (301) connected to the top of the carbonization tower body (100), a support foot (302) connected to the outer wall of the carbonization tower body (100), a connecting plate (303) connected to the outer wall of the support foot (302), a mounting shell (304) connected to the top of the connecting plate (303), a pull-out box (305) connected inside the mounting shell (304), and a filter screen (306) connected to the bottom wall of the pull-out box (305).

7. The spray-type wet decomposition liquid carbonization tower cleaning device according to claim 6, characterized in that: The outer wall of the pull-out box (305) is connected to an anti-slip pad, which matches the mounting shell (304).

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