Scab removal device for peeling carbonization tower
Patent Information
- Application Number
- CN202521912058.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0002]如今在对碳化塔内壁进行结疤清除时,大都是通过刮板或毛刷进行清理,如公告号为CN220216109U的中国专利公开了一种碳酸氢铵碳化塔塔内结晶物清除装置,是通过刮板对结疤进行清除;公告号为CN213670682的中国专利公开了一种碳酸氢铵碳化塔塔内结晶物清除装置,是通过毛刷对结疤进行清除的,但是由于刮板和毛刷均为易损件,且均安装在碳化塔内,因此导致刮板或毛刷难以进行更换,从而使得刮板或毛刷会因长时间工作磨损而逐渐降低清理效果,针对上述情况,在现有的剥离式碳化塔结疤清除装置基础上进行技术创新
本实用新型,通过两组刮环进行上下往复移动,将碳化塔内部的结疤进行铲除剥离,当第一刮环和第二刮环因磨损而需要更换时,只需将第一螺栓和第三螺栓旋下,便可将安装环向上移动与升降环分离,以此使安装环连同第一刮环和第二刮环进行取下更换,以此提高装置的部件更换便捷性。
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Figure CN224807398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbonization tower cleaning technology, specifically a peeling carbonization tower scale removal device. Background Technology
[0002] Currently, the removal of scale from the inner wall of a carbonization tower is mostly done using scrapers or brushes. For example, Chinese patent CN220216109U discloses a device for removing crystals inside an ammonium bicarbonate carbonization tower, which uses a scraper to remove scale; Chinese patent CN213670682 discloses a device for removing crystals inside an ammonium bicarbonate carbonization tower, which uses a brush to remove scale. However, since both scrapers and brushes are consumable parts and are installed inside the carbonization tower, it is difficult to replace them. As a result, the scrapers or brushes gradually reduce their cleaning effect due to wear and tear over long-term operation. To address the above issues, this paper proposes a technological innovation based on the existing peeling-type carbonization tower scale removal device. Utility Model Content
[0003] The purpose of this invention is to provide a stripping-type carbonization tower scale removal device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stripping-type carbonization tower scale removal device, comprising: A carbonization tower has a through-hole at its top, through which a cover is placed. A flange ring is provided on the outer circumference of the cover, and a first bolt is installed in the bolt hole of the flange ring. First threaded holes are evenly distributed at the top of the carbonization tower, and the first bolts are screwed into these first threaded holes. A lifting ring is provided inside the cover, and an installation ring is provided on its outer circumference. A first scraper ring and a second scraper ring are respectively provided on the upper and lower sides of the installation ring. A first through-hole is evenly distributed on the inner sidewall of the lifting ring, and a second threaded hole is evenly distributed on the inner sidewall of the installation ring. A third bolt is installed in the first through-hole and screwed into the second threaded hole.
[0005] Preferably, the bottom of the cover and flange ring is in contact with the top of the carbonization tower, the top of the mounting ring is uniformly provided with chip removal grooves, the first scraper ring and the second scraper ring are located outside the chip removal grooves, the outer walls of the first scraper ring, the mounting ring and the second scraper ring are in contact with the inner wall of the cover and correspond to the inner wall of the carbonization tower.
[0006] Preferably, the top of the cover has two sets of second through holes evenly distributed throughout, and a sealing ring is provided in the second through hole. The top of the lifting ring has two sets of connecting rods evenly distributed, and the top of the connecting rods passes through the two sets of sealing rings and is located above the cover. The top of the two sets of connecting rods is provided with a connecting plate.
[0007] Preferably, two sets of connecting sleeves are evenly arranged on the top of the cover, a second bolt is provided in the connecting sleeve, a third threaded hole and a fourth threaded hole are opened on the front side of the connecting rod, the third threaded hole is located above the fourth threaded hole, the second bolt is screwed into the fourth threaded hole and corresponds to the third threaded hole.
[0008] Preferably, a set of hydraulic rods is provided on both the left and right sides of the carbonization tower, and the telescopic ends of the two sets of hydraulic rods are located at the bottom of the connecting plate.
[0009] Preferably, the outer wall of the carbonization tower is uniformly provided with support feet, the bottom of the carbonization tower is connected to a discharge valve, and the top of the cover is connected to a feed valve.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention uses two sets of scraping rings that move up and down to remove and peel off the scale inside the carbonization tower. When the first and second scraping rings need to be replaced due to wear, simply unscrew the first and third bolts to move the mounting ring upwards and separate it from the lifting ring. This allows the mounting ring, along with the first and second scraping rings, to be removed and replaced, thereby improving the convenience of component replacement.
[0011] When the lifting ring and the two sets of scraper rings are idle, the connecting rod can be fixedly connected to the cover by the second bolt. In this way, the lifting ring and the two sets of scraper rings are fixed inside the cover. By fixing the connecting rod to the cover, it is possible to prevent the lifting ring from suddenly falling and damaging the carbonization tower due to the failure of the hydraulic rod during the idle process. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the peeling-type carbonization tower scale removal device of this utility model; Figure 2 This is a partial sectional view of the right side of the peeling-type carbonization tower scale removal device of this utility model; Figure 3 This is a partial sectional view of the top of the peeling-type carbonization tower scale removal device of this utility model; Figure 4 This is a partial sectional view of the front of the peeling carbonization tower scale removal device of this utility model.
[0013] In the diagram: 1. Carbonization tower; 11. Support leg; 12. Discharge valve; 13. Hydraulic rod; 14. Connecting plate; 15. Connecting rod; 16. Feed valve; 17. Cover; 18. Flange ring; 19. First bolt; 2. Third threaded hole; 21. Fourth threaded hole; 22. Connecting sleeve; 23. Second bolt; 3. Lifting ring; 31. Mounting ring; 32. Third bolt; 33. Chip discharge groove; 34. First scraper ring; 35. Second scraper ring; 36. Sealing ring. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figures 1-4A peeling-type carbonization tower scale removal device includes a carbonization tower 1. A clearance opening is provided through the top of the carbonization tower 1, and a cover 17 is placed at the top of the clearance opening. A flange ring 18 is fixedly installed on the outer ring of the cover 17. A first bolt 19 is rotatably installed in the bolt hole of the flange ring 18. First threaded holes are evenly distributed on the top of the carbonization tower 1, and the first bolt 19 is screwed into the first threaded holes. The flange ring 18 is fixed to the top of the carbonization tower 1 by the first bolt 19, thereby fixing the cover 17 to the top of the carbonization tower 1. A lifting ring 3 is slidably installed inside the cover 17. An installation ring 31 is fixedly installed on the outer ring of the lifting ring 3. A first scraping ring 34 and a second scraping ring 35 are fixedly installed on the upper and lower sides of the installation ring 31, respectively. A first threaded ring 34 is evenly distributed on the inner wall of the lifting ring 3. The inner wall of the mounting ring 31 is uniformly provided with second threaded holes. A third bolt 32 is rotatably installed in the first through hole and screwed into the second threaded hole. The bottom of the cover 17 and the flange ring 18 are attached to the top of the carbonization tower 1. The top of the mounting ring 31 is uniformly provided with chip removal grooves 33. The first scraper ring 34 and the second scraper ring 35 are located outside the chip removal grooves 33. The outer walls of the first scraper ring 34, the mounting ring 31 and the second scraper ring 35 are attached to the inner wall of the cover 17 and correspond to the inner wall of the carbonization tower 1. The mounting ring 31 is fixed to the outer ring of the lifting ring 3 by the third bolt 32. When the lifting ring 3 moves up and down, it will drive the second scraper ring 35 and the first scraper ring 34 to move synchronously through the mounting ring 31. When the first scraper ring 35 moves downward, it will remove and peel off the scale inside the carbonization tower 1. When the first scraper ring 34 moves upward, it will remove and peel off the scale inside the carbonization tower 1. The scale peeled off by the first scraper ring 34 will slide down the surface of the first scraper ring 34 into the chip discharge groove 33 and fall through the chip discharge groove 33. The top of the cover 17 is evenly provided with two sets of second through holes, and a sealing ring 36 is fixedly installed in the second through holes. The top of the lifting ring 3 is evenly provided with two sets of connecting rods 15. The top of the connecting rods 15 passes through the two sets of sealing rings 36 and is located above the cover 17. The sealing rings 36 seal the connection gap between the connecting rods 15 and the cover 17. The top of the two sets of connecting rods 15 is fixedly provided with connecting plates 14. The top of the cover 17 Two sets of connecting sleeves 22 are evenly fixedly installed on the carbonization tower 1. A second bolt 23 is rotatably installed inside the connecting sleeve 22. A third threaded hole 2 and a fourth threaded hole 21 are opened on the front side of the connecting rod 15. The third threaded hole 2 is located above the fourth threaded hole 21. The second bolt 23 is screwed into the fourth threaded hole 21 and corresponds to the third threaded hole 2. A set of hydraulic rods 13 is fixedly installed on both the left and right sides of the carbonization tower 1. The two sets of hydraulic rods 13 use closed-loop feedback control technology to achieve synchronous operation. Closed-loop feedback control technology is a relatively mature technology nowadays, and will not be elaborated on here. The telescopic ends of the two sets of hydraulic rods 13 are fixedly installed at the bottom of the connecting plate 14. Support feet 11 are evenly fixedly installed on the outer wall of the carbonization tower 1. A discharge valve 12 is fixedly installed at the bottom of the carbonization tower 1.After opening the discharge valve 12, the detached scale can be discharged from the carbonization tower 1. The top of the cover 17 is connected to and fixedly equipped with an inlet valve 16.
[0016] Working principle: The flange ring 18 is fixed to the top of the carbonization tower 1 by the first bolt 19, thereby fixing the cover 17 to the top of the carbonization tower 1. The mounting ring 31 is fixed to the outer ring of the lifting ring 3 by the third bolt 32. The connecting plate 14 is driven to move up and down by the hydraulic rod 13. The connecting plate 14 drives the lifting ring 3 to move up and down by the connecting rod 15. When the lifting ring 3 moves up and down, it drives the second scraper ring 35 and the first scraper ring 34 to move synchronously through the mounting ring 31. When the second scraper ring 35 moves downward, it will remove and peel off the scale inside the carbonization tower 1. When the first scraper ring 34 moves upward, it will remove and peel off the scale inside the carbonization tower 1. The scale peeled off by the first scraper ring 34 will slide down the surface of the first scraper ring 34 into the chip discharge groove 33 and fall through the chip discharge groove 33. After the discharge valve 12 is opened, the peeled scale can be discharged from the carbonization tower 1.
[0017] When the lifting ring 3 is idle, the second bolt 23 is threaded through the connecting sleeve 22 and screwed into the fourth threaded hole 21 to fix the connecting rod 15 to the cover 17. At this time, the lifting ring 3, the first scraper ring 34 and the second scraper ring 35 are all located inside the cover 17. By fixing the connecting rod 15 to the cover 17, the lifting ring 3 can be prevented from falling suddenly and damaging the carbonization tower 1 during the idle process of the lifting ring 3 due to the failure of the hydraulic rod 13. When the first scraper ring 34 and the second scraper ring 35 need to be replaced due to wear, simply unscrew the first bolt 19, and then move the cover 17 upward along the connecting rod 15. After the connecting sleeve 22 is aligned with the third threaded hole 2, screw the second bolt 23 into the third threaded hole 2 to fix the cover 17 in the air. At this time, the third bolt 32 can be unscrewed, and then the mounting ring 31 can be moved upward to separate from the lifting ring 3, so that the mounting ring 31, together with the first scraper ring 34 and the second scraper ring 35, can be removed and replaced.
Claims
1. A stripping-type carbonization tower scale removal device, characterized in that, include: A carbonization tower (1) has a clearance opening at its top, and a cover (17) is placed at the top of the clearance opening. A flange ring (18) is provided on the outer ring of the cover (17), and a first bolt (19) is provided in the bolt hole of the flange ring (18). A first threaded hole is uniformly provided at the top of the carbonization tower (1), and the first bolt (19) is screwed into the first threaded hole. A lifting ring (3) is provided inside the cover (17), and an installation ring (31) is provided on the outer ring of the lifting ring (3). A first scraper ring (34) and a second scraper ring (35) are provided on the upper and lower sides of the installation ring (31) respectively. A first through hole is uniformly provided on the inner wall of the lifting ring (3), and a second threaded hole is uniformly provided on the inner wall of the installation ring (31). A third bolt (32) is provided in the first through hole, and the third bolt (32) is screwed into the second threaded hole.
2. The stripping-type carbonization tower scale removal device according to claim 1, characterized in that: The bottom of the cover (17) and flange ring (18) are in contact with the top of the carbonization tower (1). The top of the mounting ring (31) is uniformly provided with chip removal grooves (33). The first scraper ring (34) and the second scraper ring (35) are located outside the chip removal grooves (33). The outer walls of the first scraper ring (34), the mounting ring (31) and the second scraper ring (35) are in contact with the inner wall of the cover (17) and correspond to the inner wall of the carbonization tower (1).
3. The stripping-type carbonization tower scale removal device according to claim 1, characterized in that: The top of the cover (17) is evenly provided with two sets of second through holes, and a sealing ring (36) is provided in the second through hole. The top of the lifting ring (3) is evenly provided with two sets of connecting rods (15). The top of the connecting rods (15) passes through the two sets of sealing rings (36) and is located above the cover (17). The top of the two sets of connecting rods (15) is provided with connecting plates (14).
4. The stripping-type carbonization tower scale removal device according to claim 3, characterized in that: Two sets of connecting sleeves (22) are evenly arranged on the top of the cover (17). A second bolt (23) is provided inside the connecting sleeve (22). A third threaded hole (2) and a fourth threaded hole (21) are opened on the front side of the connecting rod (15). The third threaded hole (2) is located above the fourth threaded hole (21). The second bolt (23) is screwed into the fourth threaded hole (21) and corresponds to the third threaded hole (2).
5. The stripping-type carbonization tower scale removal device according to claim 4, characterized in that: A set of hydraulic rods (13) is provided on both the left and right sides of the carbonization tower (1), and the telescopic ends of the two sets of hydraulic rods (13) are located at the bottom of the connecting plate (14).
6. The stripping-type carbonization tower scale removal device according to claim 1, characterized in that: The outer side wall of the carbonization tower (1) is uniformly provided with support feet (11), the bottom of the carbonization tower (1) is connected to a discharge valve (12), and the top of the cover (17) is connected to a feed valve (16).
Citation Information
Patent Citations
Device for removing crystal substances in ammonium bicarbonate carbonization tower
CN220216109U