Resin reactor heat preservation enhancement assembly

Abstract

The utility model discloses resin reation kettle heat preservation reinforcing assembly belongs to resin production equipment technical field. The component includes jar body, the heat preservation board no. 1 and heat preservation board no. 2 that are wrapped in jar body outside, fixed mechanism and support mechanism. The fixed mechanism includes the fixed block of fixed connection in heat preservation board no. 1, hinged part and operating rod, still includes the rotating assembly of hinged part linkage and the clamping groove seat fixed in heat preservation board no. 2, rotating assembly includes rotating shaft and clamping block, through the operating rod drive hinged part, make rotating shaft drive clamping block rotate and clamping into clamping groove seat, thereby will two heat preservation board firm locking, the support mechanism sets up in jar body bottom. The utility model structure is ingenious, through convenient and reliable locking mechanism has strengthened the heat preservation effect, improves the stability of equipment operation through the telescopic support mechanism simultaneously, has solved the prior art deficiency, and the practicality is strong.

Description

Technical Field

[0001] This utility model relates to the field of resin production equipment technology, and in particular to a resin reactor insulation and enhancement component. Background Technology

[0002] Resin reactors are key pieces of equipment in chemical production, used for chemical reactions such as polymerization. These reactions typically require specific temperature conditions to ensure product quality and reaction efficiency. To maintain a stable reaction temperature and reduce energy consumption, reactors usually require insulation to slow down heat loss from the interior to the exterior.

[0003] Existing insulation methods mostly involve wrapping the outside of the tank with insulating cotton or installing a modular insulating shell. However, for ease of inspection and maintenance, these insulation structures need to be designed to be detachable. Currently, detachable insulating shells are often secured with simple buckles or straps, a connection method with certain drawbacks. Firstly, their locking force is limited and unstable, easily loosening after prolonged use, leading to gaps between the insulation panels and creating thermal bridging, thus significantly reducing the overall insulation effect. Secondly, the installation and disassembly process of this fixing method is cumbersome and inefficient.

[0004] Meanwhile, many resin reactors, especially those equipped with top-mounted agitators, generate continuous vibrations during operation. If the reactor's supporting foundation is not stable enough, this vibration exacerbates the equipment's instability, not only affecting the smooth progress of the reaction but also potentially posing a safety hazard of tipping over. Existing technical solutions often treat insulation and stable support as two separate issues, lacking an integrated component that can simultaneously address both insecure insulation connections and insufficient equipment operational stability.

[0005] Therefore, this invention proposes a resin reactor insulation enhancement component to address the shortcomings of existing technologies. Utility Model Content

[0006] In view of the problems of weak insulation structure connection, cumbersome disassembly and assembly, and insufficient stability of resin reactors in the prior art, this utility model aims to provide a resin reactor insulation enhancement component with improved structure that can effectively solve the above problems.

[0007] This utility model provides a resin reactor insulation enhancement component, including: a tank body; insulation plate one and insulation plate two detachably wrapped around the outside of the tank body; and a fixing mechanism and a supporting mechanism.

[0008] The fixing mechanism includes a hinge fixedly connected to the outer side of the insulation board, a rotating component linked to the hinge, and a slot seat fixedly connected to the outer side of the insulation board.

[0009] Furthermore, the support mechanism includes a connecting seat fixedly connected to the bottom of the tank, a pneumatic cylinder disposed inside the connecting seat, and a support base connected to the output end of the pneumatic cylinder and capable of being driven to unfold. In the assembled state, the rotating component can rotatably engage or disengage with the slot seat to lock and release the first insulation plate and the second insulation plate; the support base can unfold outward under the drive of the pneumatic cylinder to support the tank.

[0010] Preferably, the fixing mechanism further includes a fixing block fixedly connected to one side of the insulation board, and one end of the hinge is rotatably connected to the fixing block.

[0011] Preferably, the fixing mechanism further includes a control lever fixedly connected to the hinge member, the control lever being used to drive the hinge member to rotate around the fixing block.

[0012] Preferably, the rotating assembly includes a rotating shaft fixedly connected to the hinge and a locking block fixedly connected to the outer periphery of the rotating shaft; when the rotating shaft rotates, it drives the locking block to engage in the locking slot.

[0013] Preferably, the support mechanism further includes a lower support that is slidably connected to the connecting seat, and the output end of the pneumatic cylinder is connected to the lower support.

[0014] Preferably, the support mechanism further includes a hinge block fixedly connected to the connecting seat, and the top of the support seat is rotatably connected to the hinge block; the support mechanism further includes a fixed seat fixedly connected to the outside of the lower support, and a traction rod rotatably connected at one end to the fixed seat and at the other end to the support seat.

[0015] Preferably, a motor for driving the reactor is also fixedly connected to the top of the tank.

[0016] Preferably, a handle for easy manual movement of the device is also fixedly connected to the outer wall of the tank.

[0017] This utility model has the following beneficial effects: 1. This utility model, by setting a fixing mechanism in which the locking block driven by the operating lever and the locking slot seat are interlocked, is used to lock two insulation boards to the outside of the tank body. It solves the problems of cumbersome disassembly and assembly, weak connection and easy gap formation that affect the insulation effect in the existing technology. It achieves the technical effect of convenient installation of insulation layer, reliable fixing and good sealing, thereby effectively reducing heat loss and reducing production energy consumption.

[0018] 2. This utility model solves the problem in the prior art that some reaction vessels have poor stability due to vibration when the motor is working, which poses a safety hazard of shaking or tipping, by setting a support mechanism at the bottom of the tank that is driven by a pneumatic cylinder to unfold the connecting rod. It achieves the technical effect of being able to quickly unfold the support as needed, increasing the support area, and significantly improving the safety and stability of the equipment operation.

[0019] 3. This utility model integrates a quick-release insulation structure and a retractable stable support structure into one component, which solves the problem of needing to achieve insulation and support through different devices, resulting in a complex external system. It achieves the technical effect of compact structure, multifunctionality, and centralized operation, while improving the thermal performance and mechanical safety performance of the reactor. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the resin reactor insulation enhancement component proposed in this utility model; Figure 2 This is a schematic diagram of the insulation board structure of the resin reactor insulation enhancement component proposed in this utility model. Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0021] Legend: 1. Tank body; 2. Motor; 3. Fixing mechanism; 31. Insulation board 1; 32. Fixing block; 33. Hinge; 34. Control lever; 35. Rotating assembly; 351. Rotating shaft; 352. Locking block; 353. Locking slot seat; 36. Insulation board two; 4. Support mechanism; 41. Connecting seat; 42. Pneumatic cylinder; 43. Lower support; 44. Fixed seat; 45. Pulling rod; 46. Support seat; 47. Hinge block; 5. Handle. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0023] Example: Please refer to Figures 1 to 4 This utility model provides a resin reactor insulation enhancement component, which aims to solve the problems of inconvenient disassembly and assembly and weak connection of the resin reactor insulation structure in the prior art, as well as insufficient stability during equipment operation.

[0024] like Figure 1 As shown, the resin reactor insulation enhancement component includes a tank body 1, and insulation plate 31 and insulation plate 36 detachably wrapped around the outside of the tank body 1. The component also includes a fixing mechanism 3 for locking insulation plate 31 and insulation plate 36 together, and a support mechanism 4 fixedly connected to the bottom of the tank body 1.

[0025] Specifically, please refer to Figure 2 and Figure 3 The fixing mechanism 3 includes a fixing block 32, a hinge 33, a control lever 34, a rotating assembly 35, and a slot seat 353. The fixing block 32 is fixedly connected to the outer wall of the insulation board 31. One end of the hinge 33 is rotatably connected to the fixing block 32. The control lever 34 is fixedly connected to the hinge 33 and is used to drive the hinge 33 to rotate around the fixing block 32. The rotating assembly 35 is linked to the other end of the hinge 33 away from the fixing block 32. The slot seat 353 is fixedly connected to the outer wall of the insulation board 36. The rotating assembly 35 rotates under the drive of the hinge 33 and interacts with the slot seat. 353 are interlocked to achieve locking. Further, the rotating assembly 35 includes a rotating shaft 351 and a locking block 352. The rotating shaft 351 is fixedly connected to the hinge 33, and the locking block 352 is fixedly connected to the outer periphery of the rotating shaft 351. When the operating lever 34 is pulled outward, the operating lever 34 drives the hinge 33 to swing, the hinge 33 drives the rotating shaft 351 to rotate, and the rotating shaft 351 in turn drives the locking block 352 to rotate and lock into the inside of the locking slot 353. Through the interlocking structure, the insulation plate 1 31 and the insulation plate 2 36 are firmly fixed to the outside of the tank body 1, enhancing the insulation effect.

[0026] Reference Figure 1 and Figure 4 The support mechanism 4 has a connecting seat 41, a pneumatic cylinder 42, a lower support 43, a fixed seat 44, a pulling rod 45, a support seat 46, and a hinge block 47. The connecting seat 41 is fixedly connected to the bottom of the tank body 1, and its function is to provide an installation base for the entire support mechanism 4. The pneumatic cylinder 42 is located inside the connecting seat 41, and its output end is used to provide telescopic power. The lower support 43 is slidably connected to the inside of the connecting seat 41, and the lower support 43 is connected to the output end of the pneumatic cylinder 42. The fixed seat 44 is fixedly connected to the outside of the lower support 43 and is used to transmit power. The hinge block 47 is fixedly connected to the outer wall of the connecting seat 41. The top of the support seat 46 is rotatably connected to the hinge block 47, providing a fulcrum for the unfolding of the support seat 46.

[0027] One end of the traction rod 45 is rotatably connected to the fixed seat 44, and the other end is rotatably connected to the middle of the support seat 46. In the assembled state, when the pneumatic cylinder 42 works, its output end pushes the lower support 43 to move downward. The lower support 43 drives the fixed seat 44 to move. The fixed seat 44 then pushes the support seat 46 to rotate outward around the hinge block 47 through the traction rod 45. This linkage unfolding structure driven by the pneumatic cylinder 42 ensures that the support mechanism 4 can unfold quickly and stably, providing a solid bottom support for the tank 1 and effectively preventing the equipment from tipping over when the motor 2 is working.

[0028] Reference Figure 1 A motor 2 is fixedly connected to the top of the tank 1. The output shaft of the motor 2 passes through the top of the tank 1 and extends into the interior of the tank 1 to drive the stirring device inside the tank 1. A handle 5 is also fixedly connected to the outer wall of the tank 1, which provides a convenient gripping point.

[0029] The working principle is as follows: During the insulation installation, insulation board 31 and insulation board 36 are respectively attached to the outer wall of the tank body 1. Then, the operating lever 34 of the fixing mechanism 3 is pulled outward. The operating lever 34 drives the hinge 33 to rotate around the fixing block 32. The other end of the hinge 33 drives the rotating shaft 351 of the rotating assembly 35 to rotate. The locking block 352 fixed on the rotating shaft 351 rotates accordingly and finally locks into the slot seat 353 fixed on the insulation board 36. Through the tight cooperation between the locking block 352 and the slot seat 353, insulation board 31 and insulation board 36 are firmly locked to the outside of the tank body 1 to form a complete insulation layer, thereby solving the problems of weak connection and inconvenient disassembly and assembly of traditional insulation structures.

[0030] When it is necessary to enhance the stability of the equipment before it starts working, the pneumatic cylinder 42 inside the support mechanism 4 is activated. The output end of the pneumatic cylinder 42 pushes the lower support 43 to move downward. The lower support 43 drives the fixed seat 44 on its outer side to move synchronously. The fixed seat 44 pushes the support seat 46 through the traction rod 45, so that the support seat 46 rotates outward around the hinge block 47 on its top and unfolds. By setting multiple such support mechanisms 4 at the bottom of the tank body 1, the unfolded support seat 46 can form a stable support platform, thereby solving the problem of insufficient stability caused by vibration when the top motor 2 is running.

Claims

1. A resin reactor insulation and enhancement component, comprising: Tank body (1); Insulation plate one (31) and insulation plate two (36) are detachably wrapped around the outside of the tank body (1). The resin reactor insulation enhancement component is characterized in that it further includes a fixing mechanism (3) and a supporting mechanism (4). The fixing mechanism (3) includes: a hinge (33) fixedly connected to the outside of the first insulation board (31), a rotating component (35) linked to the hinge (33), and a slot seat (353) fixedly connected to the outside of the second insulation board (36). The rotating component (35) can be rotatably engaged or disengaged from the slot seat (353). The support mechanism (4) includes: a connecting seat (41) fixedly connected to the bottom of the tank (1), a pneumatic cylinder (42) disposed inside the connecting seat (41), and a support seat (46) connected to the output end of the pneumatic cylinder (42) and capable of being driven to unfold.

2. The resin reactor insulation and enhancement component according to claim 1, characterized in that, The fixing mechanism (3) further includes a fixing block (32) fixedly connected to the outside of the insulation board (31), and one end of the hinge (33) is rotatably connected to the fixing block (32).

3. The resin reactor insulation and reinforcement component according to claim 2, characterized in that, The fixing mechanism (3) further includes a control lever (34) fixedly connected to the hinge (33), the control lever (34) being used to drive the hinge (33) to rotate around the fixing block (32).

4. The resin reactor insulation and enhancement component according to claim 1, characterized in that, The rotating assembly (35) includes a rotating shaft (351) fixedly connected to the hinge (33) and a locking block (352) fixedly connected to the outer periphery of the rotating shaft (351); when the rotating shaft (351) rotates, it drives the locking block (352) to engage in the locking slot (353).

5. The resin reactor insulation and reinforcement component according to claim 1, characterized in that, The support mechanism (4) further includes a lower support (43) slidably connected to the connecting seat (41), and the output end of the pneumatic cylinder (42) is connected to the lower support (43).

6. The resin reactor insulation and enhancement component according to claim 5, characterized in that, The support mechanism (4) also includes: A hinge block (47) is fixedly connected to the connecting seat (41), and the top of the support seat (46) is rotatably connected to the hinge block (47). A fixed base (44) is fixedly connected to the outside of the lower support (43); The traction rod (45) is rotatably connected at one end to the fixed base (44) and at the other end to the support base (46).

7. The resin reactor insulation and reinforcement component according to claim 1, characterized in that, The top of the tank (1) is also fixedly connected to a motor (2) for driving the reactor.

8. The resin reactor insulation and enhancement component according to claim 1, characterized in that, The outer wall of the tank (1) is also fixedly connected with a handle (5) to facilitate manual movement of the equipment.

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