Composite plating solution mixing reaction tank with magnetic stirring
Patent Information
- Application Number
- CN202521220815.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-06-16
AI Technical Summary
[0003]本实用新型的主要目的是提供一种具有磁力搅拌的复合镀液混合反应槽,旨在解决现有的复合镀液混合反应槽在使用时,大多缺乏有效的非接触式传动方式,难以避免镀液泄漏和外界杂质污染镀液的问题,并且反应槽密封不佳,镀液容易挥发,外界杂质易混入,使镀液成分改变,影响工艺稳定性,而且难以快速清洗反应槽内壁,镀液残留和污垢积累会腐蚀设备,缩短设备使用寿命,降低工作效率的问题
[0012]本实用新型的技术方案中,通过设置反应槽结构、电机组件、磁力转动架、搅拌机构、密封盖、温控结构、连通架和冲洗喷头,使用时通过电机组件与磁力转动架配合,电机组件为三相异步电机,能高效地驱动搅拌机构进行磁力搅拌,确保镀液充分混合,提升混合均匀度和效率,为后续工艺提供稳定均一的镀液条件,反应槽顶部的密封盖可有效阻挡外界杂质进入,维持镀液纯净,内壁设置的连通架与底部活动连接的冲洗喷头,方便在反应结束后对反应槽结构内壁进行全面冲洗清理,减少镀液残留,避免残留镀液对反应槽结构造成腐蚀或影响后续使用,延长反应槽结构使用寿命。
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Figure CN224807423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite plating solution mixing reaction tanks, and more particularly to a composite plating solution mixing reaction tank with magnetic stirring. Background Technology
[0002] A composite plating solution mixing reaction tank is a specialized container used to uniformly mix two or more plating solution components (such as metal salt solutions, particulate dispersed phases, additives, etc.) under controlled conditions and initiate a chemical reaction. By adjusting parameters such as temperature, stirring speed, and pH value, the components are allowed to fully contact and react to generate a composite plating solution with specific properties (such as high hardness, wear resistance, corrosion resistance, etc.). This provides uniform and stable plating solution raw materials for subsequent electroplating processes to meet the functional requirements of different workpiece surface coatings. However, most existing composite plating solution mixing reaction tanks lack effective non-contact transmission methods during use, making it difficult to avoid problems such as plating solution leakage and contamination of the plating solution by external impurities. Furthermore, poor sealing of the reaction tank allows the plating solution to easily evaporate, and external impurities can easily mix in, altering the plating solution composition and affecting process stability. Moreover, it is difficult to quickly clean the inner wall of the reaction tank, and the accumulation of plating solution residue and dirt can corrode the equipment, shorten its service life, and reduce work efficiency. Utility Model Content
[0003] The main purpose of this invention is to provide a composite plating solution mixing reaction tank with magnetic stirring, which aims to solve the problems of existing composite plating solution mixing reaction tanks, which mostly lack an effective non-contact transmission method during use, making it difficult to avoid plating solution leakage and contamination of the plating solution by external impurities. In addition, the reaction tank is not well sealed, the plating solution is easy to evaporate, and external impurities are easy to mix in, which changes the composition of the plating solution and affects the stability of the process. Moreover, it is difficult to quickly clean the inner wall of the reaction tank, and the accumulation of plating solution residue and dirt will corrode the equipment, shorten the service life of the equipment, and reduce the working efficiency.
[0004] To achieve the above objectives, this utility model proposes a composite plating solution mixing reaction tank with magnetic stirring, comprising a reaction tank structure, a motor assembly at the bottom of the reaction tank structure, a magnetic rotating frame bolted to the surface of the motor assembly, a stirring mechanism on the inner wall of the reaction tank structure, a sealing cover bolted to the top of the reaction tank structure, a temperature control structure on the surface of the reaction tank structure, a connecting frame on the inner wall of the reaction tank structure, and a rinsing nozzle movably connected to the bottom of the connecting frame.
[0005] Preferably, the stirring mechanism includes a magnetic stirring shaft, a mounting frame, and a stirring plate, wherein the surface of the stirring plate is bolted to the inner wall of the mounting frame, and the surface of the magnetic stirring shaft is bolted to the inner wall of the mounting frame.
[0006] Preferably, a fixing frame is bolted to the inner wall of the reaction tank structure, and a fixing shaft is bolted to the bottom of the fixing frame.
[0007] Preferably, a bearing is fixedly connected to the surface of the fixed shaft, a rotating frame is fixedly connected to the surface of the bearing, and the surface of the rotating frame is bolted to the inner wall of the mounting frame.
[0008] Preferably, a connecting block is bolted to the surface of the motor assembly, and a fixing box is bolted to the side of the connecting block away from the motor assembly.
[0009] Preferably, mounting components are bolted to both the left and right sides of the fixing box, and the top of the mounting components is bolted to the bottom of the reaction tank structure.
[0010] Preferably, a pump body is bolted to the front side of the reaction tank structure, and a connecting pipe is movably connected to the top of the pump body. The side of the connecting pipe near the connecting frame is movably connected to the connecting frame.
[0011] Preferably, a water inlet pipe is fixedly connected to the right side of the pump body, and a fixing block is bolted to the inner wall of the reaction tank structure, with the bottom of the fixing block bolted to the top of the connecting frame.
[0012] In this invention, a reaction tank structure, a motor assembly, a magnetic rotating frame, a stirring mechanism, a sealing cover, a temperature control structure, a connecting frame, and a rinsing nozzle are incorporated. During use, the motor assembly, a three-phase asynchronous motor, works in conjunction with the magnetic rotating frame to efficiently drive the stirring mechanism for magnetic stirring. This ensures thorough mixing of the plating solution, improves mixing uniformity and efficiency, and provides stable and uniform plating solution conditions for subsequent processes. The sealing cover at the top of the reaction tank effectively prevents external impurities from entering, maintaining the purity of the plating solution. The connecting frame on the inner wall and the rinsing nozzle at the bottom facilitate thorough rinsing and cleaning of the inner wall of the reaction tank after the reaction, reducing plating solution residue and preventing residual plating solution from corroding the reaction tank structure or affecting subsequent use, thus extending the service life of the reaction tank structure. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0015] Figure 2 This is a schematic diagram of the reaction tank structure according to an embodiment of the present invention;
[0016] Figure 3This is a schematic diagram of the fixing box structure according to an embodiment of the present utility model;
[0017] Figure 4 This is a schematic diagram of the stirring mechanism structure according to an embodiment of the present invention;
[0018] Figure 5 This is a schematic diagram of the motor assembly structure according to an embodiment of the present utility model;
[0019] Figure 6 This is a schematic diagram of the pump body structure according to an embodiment of the present utility model.
[0020] Reference numerals: 1. Reaction tank structure; 2. Stirring mechanism; 201. Magnetic stirring shaft; 202. Mounting frame; 203. Stirring plate; 3. Motor assembly; 4. Magnetic rotating frame; 5. Sealing cover; 6. Temperature control structure; 7. Connecting frame; 8. Flushing nozzle; 9. Fixing frame; 10. Fixing shaft; 11. Bearing; 12. Rotating frame; 13. Connecting block; 14. Fixing box; 15. Mounting assembly; 16. Pump body; 17. Connecting pipe; 18. Water inlet pipe; 19. Fixing block.
[0021] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0024] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0025] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0026] This invention provides a composite plating solution mixing reaction tank with magnetic stirring, which aims to solve the problems of existing composite plating solution mixing reaction tanks, which mostly lack an effective non-contact transmission method during use, making it difficult to avoid plating solution leakage and contamination of the plating solution by external impurities. In addition, the reaction tank is not well sealed, the plating solution is easy to evaporate, and external impurities can easily mix in, changing the composition of the plating solution and affecting the stability of the process. Moreover, it is difficult to quickly clean the inner wall of the reaction tank, and the accumulation of plating solution residue and dirt will corrode the equipment, shorten the service life of the equipment, and reduce the work efficiency.
[0027] like Figure 1-6 As shown in the figure, the present invention provides a composite plating solution mixing reaction tank with magnetic stirring, including a reaction tank structure 1, a motor assembly 3 at the bottom of the reaction tank structure 1, a magnetic rotating frame 4 bolted to the surface of the motor assembly 3, a stirring mechanism 2 on the inner wall of the reaction tank structure 1, a sealing cover 5 bolted to the top of the reaction tank structure 1, a temperature control structure 6 on the surface of the reaction tank structure 1, a connecting frame 7 on the inner wall of the reaction tank structure 1, and a rinsing nozzle 8 movably connected to the bottom of the connecting frame 7.
[0028] In this utility model, the technical solution includes a reaction tank structure 1, a motor assembly 3, a magnetic rotating frame 4, a stirring mechanism 2, a sealing cover 5, a temperature control structure 6, a connecting frame 7, and a rinsing nozzle 8. During use, the motor assembly 3 cooperates with the magnetic rotating frame 4. The motor assembly 3 is a three-phase asynchronous motor, which can efficiently drive the stirring mechanism 2 to perform magnetic stirring, ensuring that the plating solution is fully mixed, improving the mixing uniformity and efficiency, and providing stable and uniform plating solution conditions for subsequent processes. The sealing cover 5 at the top of the reaction tank can effectively prevent external impurities from entering and maintain the purity of the plating solution. The connecting frame 7 on the inner wall and the rinsing nozzle 8, which is movably connected to the bottom, facilitate a thorough rinsing and cleaning of the inner wall of the reaction tank structure 1 after the reaction, reducing plating solution residue, preventing residual plating solution from corroding the reaction tank structure 1 or affecting subsequent use, and extending the service life of the reaction tank structure 1.
[0029] Please refer to the following: Figure 4The stirring mechanism 2 includes a magnetic stirring shaft 201, a mounting frame 202, and a stirring plate 203. The surface of the stirring plate 203 is bolted to the inner wall of the mounting frame 202, and the surface of the magnetic stirring shaft 201 is bolted to the inner wall of the mounting frame 202. In this embodiment, by setting the magnetic stirring shaft 201, the mounting frame 202, and the stirring plate 203, the magnetic stirring shaft 201 is fixed to the mounting frame 202, and the mounting frame 202 is fixed to the stirring plate 203. When the motor assembly 3 drives the magnetic rotating frame 4 to rotate, the magnetic rotating frame 4 will drive the magnetic stirring shaft 201 to rotate on the inner wall of the reaction tank structure 1, which facilitates the subsequent rotation of the mounting frame 202 and the stirring plate 203 by the magnetic stirring shaft 201, thus facilitating magnetic stirring and mixing.
[0030] For further information, please continue to refer to [link / reference]. Figure 3 A fixing frame 9 is bolted to the inner wall of the reaction tank structure 1, and a fixing shaft 10 is bolted to the bottom of the fixing frame 9. In this embodiment, by setting the fixing frame 9 and the fixing shaft 10, a top support point is provided for the stirring mechanism 2, reducing shaking and displacement during the stirring process and improving the stirring stability and uniformity.
[0031] Please continue to refer to this. Figure 4 A bearing 11 is fixedly connected to the surface of the fixed shaft 10, and a rotating frame 12 is fixedly connected to the surface of the bearing 11. The surface of the rotating frame 12 is bolted to the inner wall of the mounting frame 202. In this embodiment, by setting the bearing 11 and the rotating frame 12, the mounting frame 202 is fixed in place by the position of the rotating frame 12 and the mounting frame 202, which facilitates the subsequent rotation of the mounting frame 202 on the surface of the fixed shaft 10 via the bearing 11, thus facilitating stable stirring in the subsequent operation.
[0032] Please refer to Figure 3 A connecting block 13 is bolted to the surface of the motor assembly 3, and a fixing box 14 is bolted to the side of the connecting block 13 away from the motor assembly 3. In this embodiment, by setting the connecting block 13 and the fixing box 14, the design of the connecting block 13 and the fixing box 14 provides a stable support structure for the motor assembly 3, disperses the vibration generated by the motor assembly 3 during operation, and reduces the impact on the reaction tank structure 1.
[0033] Additionally, please refer to Figure 3 Mounting components 15 are bolted to both the left and right sides of the fixing box 14, with the top of the mounting components 15 bolted to the bottom of the reaction tank structure 1. In this embodiment, by setting the mounting components 15, the fixing of the fixing box 14 and the reaction tank structure 1 is achieved through the position of the mounting components 15, facilitating subsequent stable support installation of the fixing box 14.
[0034] Additionally, please refer to Figure 6A pump body 16 is bolted to the front side of the reaction tank structure 1, and a connecting pipe 17 is movably connected to the top of the pump body 16. The side of the connecting pipe 17 near the connecting frame 7 is movably connected to the connecting frame 7. In this embodiment, by setting the pump body 16 and the connecting pipe 17, external cleaning fluid can be delivered to the flushing nozzle 8 through the connecting pipe 17, realizing convenient cleaning. The pressure provided by the pump body 16 can enhance the spray force of the flushing nozzle 8, effectively removing stubborn stains on the inner wall of the reaction tank structure 1, reducing manual intervention, and improving cleaning efficiency.
[0035] Additionally, please refer to Figure 2 and Figure 6 A water inlet pipe 18 is fixedly connected to the right side of the pump body 16, and a fixing block 19 is bolted to the inner wall of the reaction tank structure 1. The bottom of the fixing block 19 is bolted to the top of the connecting frame 7. In this embodiment, by setting the water inlet pipe 18 and the fixing block 19, the water inlet pipe 18 facilitates access to an external cleaning water source to achieve continuous water supply for cleaning. The fixing block 19 reinforces the support of the connecting frame 7, ensuring that the connecting frame 7 does not shift or deform during high-pressure cleaning, thus ensuring the stability of the flushing nozzle 8 and the cleaning coverage, and improving the uniformity of the cleaning effect.
[0036] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. A composite plating solution mixing reaction tank with magnetic stirring, characterized in that, The composite plating solution mixing reaction tank with magnetic stirring includes a reaction tank structure (1), a motor assembly (3) is provided at the bottom of the reaction tank structure (1), a magnetic rotating frame (4) is bolted to the surface of the motor assembly (3), a stirring mechanism (2) is provided on the inner wall of the reaction tank structure (1), a sealing cover (5) is bolted to the top of the reaction tank structure (1), a temperature control structure (6) is provided on the surface of the reaction tank structure (1), a connecting frame (7) is provided on the inner wall of the reaction tank structure (1), and a rinsing nozzle (8) is movably connected to the bottom of the connecting frame (7). The stirring mechanism (2) includes a magnetic stirring shaft (201), a mounting frame (202) and a stirring plate (203). The surface of the stirring plate (203) is bolted to the inner wall of the mounting frame (202), and the surface of the magnetic stirring shaft (201) is bolted to the inner wall of the mounting frame (202). The inner wall of the reaction tank structure (1) is bolted with a fixing frame (9), the bottom of the fixing frame (9) is bolted with a fixing shaft (10), the surface of the fixing shaft (10) is fixedly connected with a bearing (11), the surface of the bearing (11) is fixedly connected with a rotating frame (12), and the surface of the rotating frame (12) is bolted to the inner wall of the mounting frame (202).
2. The composite plating solution mixing and reaction tank with magnetic stirring according to claim 1, characterized in that, A connecting block (13) is bolted to the surface of the motor assembly (3), and a fixing box (14) is bolted to the side of the connecting block (13) away from the motor assembly (3).
3. The composite plating solution mixing and reaction tank with magnetic stirring according to claim 2, characterized in that, Mounting components (15) are bolted to both the left and right sides of the fixing box (14), and the top of the mounting components (15) is bolted to the bottom of the reaction tank structure (1).
4. The composite plating solution mixing and reaction tank with magnetic stirring according to claim 1, characterized in that, A pump body (16) is bolted to the front side of the reaction tank structure (1), and a connecting pipe (17) is movably connected to the top of the pump body (16). The side of the connecting pipe (17) near the connecting frame (7) is movably connected to the connecting frame (7).
5. The composite plating solution mixing reaction tank with magnetic stirring according to claim 4, characterized in that, The pump body (16) is fixedly connected to the right side of the water inlet pipe (18), and the inner wall of the reaction tank structure (1) is bolted with a fixing block (19), the bottom of the fixing block (19) is bolted to the top of the connecting frame (7).