A device for sintering treatment of a mixture of stainless steel powder and resin

CN224807535UActive Publication Date: 2026-09-29HANSHAN NORMAL UNIV +1
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Patent Information

Application Number
CN202522387381.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-09-29
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0004]本实用新型涉及一种用于不锈钢粉与树脂混合物料的锻烧处理装置,解决了目前的粉碎处理装置在长时间运行过程中,物料易堵塞筛网网孔,导致筛分效率降低,且清理时需人工借助工具并停机操作,既耗费人力与时间,又影响生产连续性与设备运行效率的问题

Benefits of technology

[0013]1、本实用新型通过敲击机构的设置,可在磨料过程中,将敲击电机启动,带着两个凸轮转动,然后配合竖向导杆外部弹簧,迫使两个敲击锤对两个碰撞板进行频繁敲击,从而使筛网得到向上冲击力及振动作用,在向上冲击力及振动作用下,迫使堵在筛网网孔内的物料脱落,从而提高了筛网的筛分效率,而且在清理堵在筛网网孔内的物料时,无需人工使用工具进行清理,并且清理时无需暂停设备运行,不仅节省人力与时间成本,避免影响生产连续性与设备运行效率,大大提高了本粉碎处理装置在实际生产中的应用效能。

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Abstract

The utility model provides a kind of for stainless steel powder and resin mixed material's calcination processing device, it is related to material crushing processing field, and it includes: crushing box, the inside upper side of crushing box is equipped with crushing mechanism, and the inside lower side of crushing box is provided with grinding mechanism;The bottom end surface four corners of crushing mechanism are all fixedly connected with a support leg, and four support legs lower part are fixedly connected with horizontal support plate;The upper end surface of horizontal support plate is provided with knocking mechanism. Through the setting of knocking mechanism, the material blocked in the screen mesh can be automatically dropped, not only save manpower and time cost, but also avoid affecting production continuity and equipment operation efficiency;Solve the current crushing processing device in long time running process, material is easy to block screen mesh, leading to screening efficiency reduces, and cleaning needs manual aid tool and shutdown operation, both consume manpower and time, also affect production continuity and equipment operation efficiency problem.
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Description

Technical Field

[0001] This utility model relates to the field of material crushing and processing technology, and in particular to a calcination treatment device for a mixture of stainless steel powder and resin. Background Technology

[0002] Stainless steel powder and resin mixtures are widely used in metallurgy, additive manufacturing, and other fields. These materials require calcination to remove resin and densify the metal powder. Before calcination, the stainless steel waste and resin mixture needs to be pulverized. This pulverization process is a fundamental preliminary step, and its effectiveness directly affects the quality and efficiency of subsequent processes such as mixing, injection molding, and calcination.

[0003] Currently, most crushing and processing equipment is equipped with screens to screen and separate materials that do not meet the particle size requirements, ensuring that the crushed particle size meets the standards. However, during long-term operation, some materials tend to clog the screen mesh, which affects the screening efficiency of the screen. Moreover, cleaning the materials clogging the screen mesh often relies on manual tools, which requires stopping the equipment operation. This not only consumes manpower and time costs but also seriously affects the continuity of production and the operating efficiency of the equipment, greatly reducing the application effectiveness of the crushing and processing equipment in actual production. Utility Model Content

[0004] This utility model relates to a calcination treatment device for a mixture of stainless steel powder and resin, which solves the problem that in current crushing and processing devices, the material easily clogs the screen mesh during long-term operation, resulting in reduced screening efficiency. Moreover, cleaning requires manual assistance with tools and machine shutdown, which is both labor-intensive and time-consuming, and affects production continuity and equipment operating efficiency.

[0005] In a first aspect, this utility model provides a calcination treatment device for a mixture of stainless steel powder and resin, specifically comprising: a crushing chamber, wherein a crushing mechanism is installed on the upper side inside the crushing chamber, and a grinding mechanism is provided on the lower side inside the crushing chamber; a support leg is fixedly connected to each of the four corners of the bottom end face of the crushing mechanism, and a horizontal support plate is fixedly connected between the lower parts of the four support legs, and a screening mechanism is provided between the four support legs; a striking mechanism is provided on the upper end face of the horizontal support plate; the striking mechanism includes a lifting frame, a rotating shaft, and a striking motor; there are two lifting frames, and a striking hammer is fixedly connected to the middle of the upper end face of each lifting frame; there are two rotating shafts, and a cam is fixedly installed on the outside of each rotating shaft; a synchronous pulley is fixedly installed on the left end of each rotating shaft, and the two synchronous pulleys are connected by a synchronous belt drive; the striking motor is installed on the rear side of the upper end face of the horizontal support plate, and the rotating shaft of the striking motor is fixedly connected to a rear rotating shaft; and a vertical guide rod penetrating the horizontal support plate is fixedly connected to the bottom of each lifting frame.

[0006] Furthermore, each of the vertical guide rods is fitted with a spring on its exterior between the lifting frame and the horizontal support plate, and two cams are located inside the two lifting frames respectively.

[0007] Furthermore, a feed hopper is provided at the top of the crushing box, and a discharge port is provided at the bottom of the crushing box; a control box is installed on the left end face of the crushing box; two arc-shaped grinding blocks are fixedly connected to the lower side of the inside of the crushing box in a symmetrical manner, and a guide plate is fixedly connected to the upper end face of each arc-shaped grinding block.

[0008] Furthermore, the crushing mechanism includes crushing rollers and a crushing motor. There are two crushing rollers, which are rotatably connected to the upper side of the crushing chamber. A first synchronous gear is installed at the rear end of each crushing roller, and the two first synchronous gears mesh with each other. A first worm gear is installed at the front end of the right crushing roller. The crushing motor is installed on the upper part of the front end face of the crushing chamber, and a first worm gear meshing with the first worm gear is installed on the shaft of the crushing motor. The first worm gear is rotatably connected to the front end face of the crushing chamber.

[0009] Furthermore, the grinding mechanism includes grinding rollers and a grinding motor. There are two grinding rollers, which are rotatably connected to the lower side of the inside of the grinding chamber. The two grinding rollers are located inside two arc-shaped grinding blocks, respectively. A second synchronous gear is installed at the rear end of each of the two grinding rollers, and the two second synchronous gears mesh with each other. A second worm gear is installed at the front end of the right grinding roller. The grinding motor is installed at the lower part of the front end face of the grinding chamber, and a second worm gear that meshes with the second worm gear is installed on the rotating shaft of the grinding motor. The second worm gear is rotatably connected to the front end face of the grinding chamber.

[0010] Furthermore, the screening processing mechanism includes a screening box and a fixing plate. A guide box is fixedly connected to the bottom of the screening box, and a screen is fixedly embedded inside the bottom end face of the screening box. Two sliding cylinders are fixedly connected to the left and right end faces of the screening box and the guide box. There are two fixing plates, which are respectively fixedly connected to the support legs on the left and right sides of the bottom of the crushing box. Two guide sliding rods are fixedly connected to the upper end of each fixing plate, and the four guide sliding rods are slidably connected to the four sliding cylinders. A circular limiting plate is fixedly connected to the upper end of each guide sliding rod, and a spring is sleeved on the outside of each guide sliding rod between the circular limiting plate and the sliding cylinder. Two collision plates are fixedly connected to the bottom of the guide box, and the two collision plates are respectively located above two hammers.

[0011] Furthermore, each of the vertical guide rods is slidably connected to a guide sleeve on its exterior, and the guide sleeve is fixedly connected to the bottom end face of the horizontal support plate.

[0012] This utility model provides a calcination treatment device for a mixture of stainless steel powder and resin, which has the following beneficial effects:

[0013] 1. This utility model, through the setting of the striking mechanism, allows the striking motor to be started during the grinding process, rotating the two cams. Then, in conjunction with the external spring of the vertical guide rod, the two striking hammers are forced to frequently strike the two collision plates, thereby giving the screen an upward impact force and vibration. Under the upward impact force and vibration, the material blocked in the screen mesh is forced to fall out, thus improving the screening efficiency of the screen. Moreover, when cleaning the material blocked in the screen mesh, no manual cleaning with tools is required, and the equipment operation does not need to be stopped during cleaning. This not only saves manpower and time costs, but also avoids affecting the continuity of production and the operating efficiency of the equipment, greatly improving the application efficiency of this crushing and processing device in actual production.

[0014] 2. This utility model provides a guide sleeve that is slidably connected to the outside of each vertical guide rod and fixedly connected to the bottom surface of the horizontal support plate. This allows the vertical guide rod and the lifting frame to receive effective guidance when moving up and down, making the vertical guide rod and the lifting frame move more smoothly and effectively improving the reliability of the hammer during the striking operation. Attached Figure Description

[0015] To more clearly illustrate the technical solution of this utility model, the accompanying drawings of this utility model will be briefly described below.

[0016] In the attached diagram:

[0017] Figure 1 A structural schematic diagram of the overall structure of this application is shown;

[0018] Figure 2 A structural schematic diagram of this application from a rear view is shown;

[0019] Figure 3 This diagram illustrates the structure of this application in its disassembled state.

[0020] Figure 4 This is a schematic diagram showing a partial cross-sectional view of the crushing chamber, feed hopper, and discharge port of this application;

[0021] Figure 5 A schematic diagram of the sieving and striking mechanism of this application is shown;

[0022] Figure 6 This diagram shows a structural schematic of the screening and processing mechanism of this application in its disassembled state;

[0023] Figure 7 A schematic diagram of the horizontal support plate and the striking mechanism of this application is shown.

[0024] List of reference numerals

[0025] 1. Crushing chamber; 101. Feed hopper; 102. Horizontal support plate; 103. Control box; 104. Arc-shaped grinding block; 105. Guide plate; 106. Discharge port;

[0026] 2. Crushing mechanism; 201. Crushing roller; 202. Crushing motor; 203. First synchronous gear;

[0027] 3. Grinding mechanism; 301. Grinding roller; 302. Grinding motor; 303. Second synchronous gear;

[0028] 4. Screening and processing mechanism; 401. Screening box body; 402. Guide box body; 403. Screen; 404. Slide cylinder; 405. Guide slide rod; 406. Fixing plate; 407. Collision plate;

[0029] 5. Striking mechanism; 501. Lifting frame; 502. Striking hammer; 503. Rotating shaft; 504. Cam; 505. Striking motor; 506. Synchronous pulley; 507. Vertical guide rod. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] Example 1: Please refer to Figures 1 to 7 :

[0032] This utility model proposes a calcination treatment device for a mixture of stainless steel powder and resin, comprising: a crushing chamber 1, a crushing mechanism 2 installed on the upper side inside the crushing chamber 1, and a grinding mechanism 3 installed on the lower side inside the crushing chamber 1; a support leg is fixedly connected to each of the four corners of the bottom end face of the crushing mechanism 2, and a horizontal support plate 102 is fixedly connected between the lower parts of the four support legs, and a screening mechanism 4 is arranged between the four support legs; a striking mechanism 5 is arranged on the upper end face of the horizontal support plate 102; the striking mechanism 5 includes a lifting frame 501, a rotating shaft 503, and a striking motor 505, wherein there are two lifting frames 501, and a striking hammer 502 is fixedly connected to the middle of the upper end face of each lifting frame 501, and there are two rotating shafts 503, and a cam 504 is fixedly installed on the outside of each rotating shaft 503. Each rotating shaft 503 has a synchronous pulley 506 fixedly installed at its left end, and the two synchronous pulleys 506 are connected by a synchronous belt drive. The striking motor 505 is installed on the rear side of the upper end face of the horizontal support plate 102, and the rotating shaft of the striking motor 505 is fixedly connected to a rotating shaft 503 on the rear side. Each lifting frame 501 has a vertical guide rod 507 fixedly connected to the bottom of the horizontal support plate 102 to guide the lifting frame 501. Through the setting of the striking mechanism 5, the material blocked in the mesh of the screen 403 can be forced to fall off during the grinding process, thereby improving the screening efficiency of the screen 403. Moreover, when cleaning the material blocked in the mesh of the screen 403, no manual cleaning with tools is required, and there is no need to stop the machine to clear the blockage. This not only saves manpower and time costs, but also avoids affecting the continuity of production and the operating efficiency of the equipment.

[0033] Each vertical guide rod 507 is fitted with a spring between the lifting frame 501 and the horizontal support plate 102. Two cams 504 are located inside the two lifting frames 501 respectively. The rotating cams 504 cooperate with the springs outside the vertical guide rods 507 to drive the lifting frames 501 to move up and down.

[0034] The crushing chamber 1 is provided with a feed hopper 101 at the top and a discharge port 106 at the bottom; a control box 103 is installed on the left end face of the crushing chamber 1; two arc-shaped grinding blocks 104 are fixedly connected to the lower side of the interior of the crushing chamber 1 in a symmetrical manner, and a guide plate 105 is fixedly connected to the upper end face of each arc-shaped grinding block 104 for guiding materials.

[0035] The crushing mechanism 2 includes two crushing rollers 201 and a crushing motor 202. The two crushing rollers 201 are rotatably connected to the upper side of the inside of the crushing chamber 1. A first synchronous gear 203 is installed at the rear end of each of the two crushing rollers 201, and the two first synchronous gears 203 mesh with each other. A first worm gear is installed at the front end of the right crushing roller 201. The crushing motor 202 is installed on the upper part of the front end face of the crushing chamber 1, and a first worm gear meshing with the first worm gear is installed on the rotating shaft of the crushing motor 202. The first worm gear is rotatably connected to the front end face of the crushing chamber 1. The crushing mechanism 2 is used to perform preliminary crushing of materials.

[0036] The grinding mechanism 3 includes two grinding rollers 301 and a grinding motor 302. The two grinding rollers 301 are rotatably connected to the lower side of the inside of the crushing chamber 1, and are located inside two arc-shaped grinding blocks 104. A second synchronous gear 303 is installed at the rear end of each grinding roller 301, and the two second synchronous gears 303 mesh with each other. A second worm gear is installed at the front end of the right grinding roller 301. The grinding motor 302 is installed at the lower part of the front end face of the crushing chamber 1, and a second worm gear meshing with the second worm gear is installed on the shaft of the grinding motor 302. The second worm gear is rotatably connected to the front end face of the crushing chamber 1. The grinding motor 302, the crushing motor 202, and the striking motor 505 are all electrically connected to the control box 103. The grinding mechanism 3 is used to further grind the material after preliminary crushing.

[0037] The screening and processing mechanism 4 includes a screening box 401 and a fixing plate 406. A guide box 402 is fixedly connected to the bottom of the screening box 401, and a screen 403 is fixedly embedded inside the bottom end face of the screening box 401. Two sliding cylinders 404 are fixedly connected to both the left and right end faces of the screening box 401 and the guide box 402. There are two fixing plates 406, and the two fixing plates 406 are respectively fixedly connected to the support legs on the left and right sides of the bottom of the crushing box 1. Two guide rods are fixedly connected to the upper end face of each fixing plate 406. The guide slide rod 405 is slidably connected to four slide cylinders 404 respectively. A circular limiting plate is fixedly connected to the upper end of each guide slide rod 405, and a spring is sleeved on the outside of each guide slide rod 405 between the circular limiting plate and the slide cylinder 404. Two collision plates 407 are fixedly connected to the bottom of the guide box body 402, and the two collision plates 407 are respectively located above two hammers 502. The screening and processing mechanism 4 is used to screen and separate materials whose particle size does not meet the requirements.

[0038] Example 2, based on Example 1, such as Figure 5 and Figure 7As shown, each vertical guide rod 507 is slidably connected to a guide sleeve on its outside, and the guide sleeve is fixedly connected to the bottom surface of the horizontal support plate 102. This allows the vertical guide rod 507 and the lifting frame 501 to receive effective guidance when moving up and down, making the vertical guide rod 507 and the lifting frame 501 move more smoothly and improving the reliability of the hammer 502 in the striking operation.

[0039] The working principle of this embodiment is as follows: In use, the crushing motor 202 and grinding motor 302 are first started via the control box 103. The crushing motor 202 drives the first worm, the first worm wheel, and a crushing roller 201 on the right side to rotate counterclockwise. Then, the two first synchronous gears 203 drive the crushing roller 201 on the left side to rotate clockwise. Next, the grinding motor 302 drives the second worm, the second worm wheel, and a grinding roller 301 on the right side to rotate clockwise. Then, the two second synchronous gears 303 drive the grinding roller 301 on the left side to rotate counterclockwise. Afterward, the stainless steel waste and resin mixture (hereinafter referred to as "material") is fed into the feed hopper 101, and then... The crushing roller 201 performs preliminary crushing of the material. The crushed material falls onto the upper part of the two grinding rollers 301. Then, the two grinding rollers 301 carry the crushed material to the inner arc surface of the two arc-shaped grinding blocks 104. The two arc-shaped grinding blocks 104 cooperate with the two outwardly rotating grinding rollers 301 to further grind the crushed material. The ground material particles are discharged downward through the discharge port 106 and then fall into the screening box 401. The screen 403 inside the screening box 401 screens the ground material particles. The material with a particle size that does not meet the requirements remains inside the screening box 401, while the material with a particle size that meets the requirements falls downward into the guide box 402.

[0040] During the abrasive process, the striking motor 505 is started via the control box 103, causing a rear rotating shaft 503 and a rear synchronous pulley 506 to rotate. Then, a synchronous belt drives a front synchronous pulley 506 and a front rotating shaft 503 to rotate. As the two rotating shafts 503 rotate, they also drive two cams 504 to rotate. When the raised end of the cam 504 rotates downwards, it pushes the lifting frame 501 downwards. At this time, the external spring of the vertical guide rod 507 is compressed. Then, when the raised end rotates upwards, the lifting frame 501 loses its downward pushing force. Under the elastic force of the external spring of the vertical guide rod 507, the lifting frame 501 moves rapidly upward with the striking hammer 502, causing the striking hammer 502 to strike the bottom of the collision plate 407. The two striking hammers 502 strike the two collision plates 407 respectively, thereby giving the guide box 402, the screening box 401 and the screen 403 an upward impact force. At this time, the guide box 402, the screening box 401 and the screen 403 will vibrate. Under the upward impact force and vibration, the material blocked in the mesh of the screen 403 is forced to fall out, thereby improving the screening efficiency of the screen 403.

[0041] The following points should be noted in this article:

[0042] 1. The accompanying drawings of this utility model only relate to the structures involved in this utility model; other structures can be referred to conventional designs.

[0043] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.

[0044] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A calcination treatment apparatus for a mixture of stainless steel powder and resin, comprising: A crushing box (1) is characterized in that a crushing mechanism (2) is installed on the upper side inside the crushing box (1), and a grinding mechanism (3) is provided on the lower side inside the crushing box (1); a support leg is fixedly connected to each of the four corners of the bottom end face of the crushing mechanism (2), and a horizontal support plate (102) is fixedly connected between the lower parts of the four support legs, and a screening processing mechanism (4) is provided between the four support legs; a striking mechanism (5) is provided on the upper end face of the horizontal support plate (102); the striking mechanism (5) includes a lifting frame (501), a rotating shaft (503) and a striking motor (505), the number of the lifting frames (501) is two, and each lifting frame (501) is a rotating shaft (503) and a striking motor (505). 01) A hammer (502) is fixedly connected to the middle of the upper end face. There are two rotating shafts (503), and a cam (504) is fixedly installed on the outside of each rotating shaft (503). A synchronous pulley (506) is fixedly installed on the left end of each rotating shaft (503), and the two synchronous pulleys (506) are connected by synchronous belt drive. The hammering motor (505) is installed on the rear side of the upper end face of the horizontal support plate (102), and the rotating shaft of the hammering motor (505) is fixedly connected to a rotating shaft (503) on the rear side. A vertical guide rod (507) that penetrates the horizontal support plate (102) is fixedly connected to the bottom of each lifting frame (501).

2. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 1, characterized in that: Each of the vertical guide rods (507) is fitted with a spring between the lifting frame (501) and the horizontal support plate (102), and two cams (504) are located inside the two lifting frames (501) respectively.

3. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 1, characterized in that: The crushing box (1) is provided with a feed hopper (101) at the top and a discharge port (106) at the bottom; a control box (103) is installed on the left end face of the crushing box (1); two arc-shaped grinding blocks (104) are fixedly connected to the lower side of the inside of the crushing box (1) in a symmetrical manner, and a guide plate (105) is fixedly connected to the upper end face of each arc-shaped grinding block (104).

4. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 1, characterized in that: The crushing mechanism (2) includes a crushing roller (201) and a crushing motor (202). There are two crushing rollers (201), and the two crushing rollers (201) are rotatably connected to the upper side of the crushing box (1). A first synchronous gear (203) is installed at the rear end of each of the two crushing rollers (201), and the two first synchronous gears (203) mesh with each other. A first worm gear is installed at the front end of the crushing roller (201) on the right side. The crushing motor (202) is installed on the upper part of the front end face of the crushing box (1), and a first worm gear that meshes with the first worm gear is installed on the shaft of the crushing motor (202), and the first worm gear is rotatably connected to the front end face of the crushing box (1).

5. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 3, characterized in that: The grinding mechanism (3) includes a grinding roller (301) and a grinding motor (302). There are two grinding rollers (301), and the two grinding rollers (301) are rotatably connected to the lower side inside the crushing box (1). The two grinding rollers (301) are located inside the two arc-shaped grinding blocks (104). A second synchronous gear (303) is installed at the rear end of each of the two grinding rollers (301), and the two second synchronous gears (303) mesh with each other. A second worm gear is installed at the front end of the right grinding roller (301). The grinding motor (302) is installed at the lower part of the front end face of the crushing box (1), and a second worm gear that meshes with the second worm gear is installed on the rotating shaft of the grinding motor (302), and the second worm gear is rotatably connected to the front end face of the crushing box (1).

6. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 1, characterized in that: The screening processing mechanism (4) includes a screening box (401) and a fixing plate (406). A guide box (402) is fixedly connected to the bottom of the screening box (401), and a screen (403) is fixedly embedded inside the bottom end face of the screening box (401). Two sliding cylinders (404) are fixedly connected to the left and right end faces of the screening box (401) and the guide box (402). There are two fixing plates (406), and the two fixing plates (406) are fixedly connected to the support legs on the left and right sides of the bottom of the crushing box (1). Each fixed plate (406) has two guide slide rods (405) fixedly connected to its upper end face, and the four guide slide rods (405) are slidably connected to the four slide cylinders (404) respectively. Each guide slide rod (405) has a circular limiting plate fixedly connected to its upper end, and each guide slide rod (405) is fitted with a spring between the circular limiting plate and the slide cylinder (404) on its outer side. The bottom of the guide box (402) is fixedly connected to two collision plates (407), and the two collision plates (407) are located above the two hammers (502) respectively.

7. The calcination treatment apparatus for a mixture of stainless steel powder and resin according to claim 1, characterized in that: Each of the vertical guide rods (507) is slidably connected to a guide sleeve on the outside, and the guide sleeve is fixedly connected to the bottom surface of the horizontal support plate (102).