Automatic reagent feeding device for a flotation machine
Patent Information
- Application Number
- CN202521949516.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0003]现有的技术中,当浮选机在使用的过程中,需要在浮选槽内进行加药,然而在加药的过程中,可能由于自身缺乏自动加药部件,缺乏自动加药部件意味着药剂的投入量无法精确控制,依赖于人工操作,容易造成投入量的波动和不稳定性
[0014]1、通过将不同的药剂导入药剂箱内,此时,由控制器对执行器发出指令,使其将电磁阀打开,使得药剂箱内的液体进入空心箱内,随之,通过将泵体启动,使其通过连接管将空心箱内的液体输送到浮选槽内,当进入浮选槽内后,将电机启动,使得齿轮开始旋转,进而转辊在浮选槽对液体进行混合搅拌,确保药剂均匀分散在浮选槽内,因此,通过控制器对执行器发出指令,实现了整个装置的自动化操作;
Smart Images

Figure CN224807570U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flotation machine technology, and in particular to an automatic dosing device for flotation machines. Background Technology
[0002] Flotation is a commonly used ore beneficiation method that separates valuable minerals from waste rock by utilizing the differences in their physical and chemical properties. In flotation, the ore is first crushed and ground, then certain reagents are added to create differences in hydrophilicity and hydrophobicity between the valuable minerals and the waste rock. The valuable minerals are then floated to the surface in a stirred tank by air bubbles, forming scum, while the waste rock settles to the bottom, thus achieving the separation and purification of the valuable minerals.
[0003] In existing technologies, flotation machines require reagent addition within the flotation cells during operation. However, the lack of automated reagent addition mechanisms means that the reagent dosage cannot be precisely controlled, relying on manual operation and prone to fluctuations and instability. This can lead to uneven reagent concentration, affecting flotation efficiency and ore recovery. Furthermore, the inability to automate the reagent addition process hinders seamless integration with other automated equipment, reducing the overall automation level of the flotation process. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide an automatic dosing device for flotation machines.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic dosing device for a flotation machine, comprising: a dosing mechanism, a buffer mechanism at the bottom of the dosing mechanism, the dosing mechanism including a flotation cell, a rotating roller disposed inside the flotation cell, the interior of the flotation cell being rotatably connected to one end of the rotating roller, the other end of the rotating roller being movably connected through the interior of the flotation cell, a gear disposed at one end of the rotating roller, a fixed connection between one end of the rotating roller and one side of the gear, teeth disposed on the outer side of the gear, the outer side of the gear meshing with the interior of the teeth, a motor disposed on one side of the gear, the other side of the gear being fixedly connected to the output end of the motor, and the bottom side of the motor being fixedly connected to one side end of the flotation cell.
[0006] In a preferred embodiment, the buffer mechanism includes a base, an inner spring plate is provided inside the base, the inner side of the base is fixedly connected to the bottom side of the spring plate, a fixing plate is provided at one end of the spring plate, the bottom end of the spring plate is fixedly connected to the bottom of the fixing plate, the outer side of the bottom end of the fixing plate slides perpendicularly to the inner wall of the base, a hollow box is provided at the top of the fixing plate, and the top of the fixing plate is fixedly connected to the bottom of the hollow box.
[0007] In a preferred embodiment, the interior of the flotation cell is fixedly connected to one end of the pump body, and the other end of the pump body is provided with a connecting pipe, which is fixedly connected to the interior of the connecting pipe. One side end of the connecting pipe is fixedly connected to the interior of the hollow box.
[0008] In a preferred embodiment, a medicine box is provided on the top of the hollow box, the top of the hollow box is fixedly connected to the bottom of the medicine box, and a solenoid valve is provided at the bottom of the medicine box, with the bottom of the medicine box fixedly connected to the outer side of one end of the solenoid valve.
[0009] In a preferred embodiment, an actuator is provided on one side of the solenoid valve, and the interface between the solenoid valve and the actuator is connected by a wire.
[0010] In a preferred embodiment, a controller is provided at the interface of the actuator, and the interface of the actuator and the interface of the controller are connected by a wire.
[0011] In a preferred embodiment, a concentration sensor is provided at the interface of the controller. The interface of the controller and the interface of the concentration sensor are connected by a wire. One end of the concentration sensor is in contact with the interior of the flotation cell. A CNC table is provided on one side of the flotation cell, and one side of the flotation cell is fixedly connected to one side of the CNC table.
[0012] In a preferred embodiment, an overflow trough is provided on one side of the flotation cell, and one side of the flotation cell is fixedly connected to one side of the overflow trough. A telescopic rod is provided on the inner wall of the overflow trough, and one end of the telescopic rod is fixedly connected to the inner wall of the overflow trough. A scraper is provided on the other end of the telescopic rod, and one end of the scraper is fixedly connected to the other end of the telescopic rod. An air inlet pipe is provided on the inner wall of the flotation cell, and one end of the air inlet pipe is fixedly connected to the inner wall of the flotation cell. A booster pump is provided on one end of the air inlet pipe, and one end of the air inlet pipe is fixedly connected to one end of the booster pump.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. By introducing different reagents into the reagent tank, the controller sends a command to the actuator to open the solenoid valve, allowing the liquid in the reagent tank to enter the hollow tank. Subsequently, by starting the pump, the liquid in the hollow tank is transported to the flotation cell through the connecting pipe. Once in the flotation cell, the motor is started, causing the gears to rotate. The rotating rollers then mix and stir the liquid in the flotation cell, ensuring that the reagents are evenly dispersed in the flotation cell. Therefore, by sending commands to the actuator through the controller, the entire device is automated.
[0015] 2. When the liquid concentration is insufficient, the concentration sensor will send a command to the controller, which will then transmit the command to the actuator to open the electronic valve and allow the liquid to flow out. The liquid will then be introduced into the flotation cell in the same way. Therefore, since the system can monitor the liquid concentration in real time, it can respond promptly and take adjustment measures quickly.
[0016] 3. By installing a fixing plate at the bottom of the hollow box, and the bottom of the fixing plate has a spring plate, the impact and vibration can be mitigated, thereby increasing the risk of wear and damage to the equipment and protecting the safety and stability of the medicine tank and pipeline. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of an automatic dosing device for a flotation machine provided by this utility model.
[0018] Figure 2 This is a side sectional view of the dosing mechanism component of an automatic dosing device for a flotation machine provided by this utility model.
[0019] Figure 3 This utility model provides a schematic diagram of the structure of some components of the dosing mechanism of an automatic dosing device for a flotation machine.
[0020] Figure 4 This is a cross-sectional structural diagram of the buffer mechanism component of an automatic dosing device for a flotation machine provided by this utility model.
[0021] Legend:
[0022] 1. Dosing mechanism; 11. Flotation cell; 12. Rotary roller; 13. Gear; 14. Gear teeth; 15. Motor; 16. Pump body; 17. Connecting pipe; 18. Hollow box; 19. Reagent tank; 110. Controller; 111. Concentration sensor; 112. Actuator; 113. Solenoid valve; 114. CNC console; 115. Overflow tank; 116. Telescopic rod; 117. Scraper; 118. Air inlet pipe; 119. Booster pump;
[0023] 2. Buffer mechanism; 21. Base; 22. Spring plate; 23. Fixing plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] like Figures 1-4 As shown, this utility model provides a technical solution: an automatic dosing device for a flotation machine, comprising: a dosing mechanism 1, a buffer mechanism 2 at the bottom of the dosing mechanism 1, the dosing mechanism 1 including a flotation cell 11, a rotating roller 12 disposed inside the flotation cell 11, the interior of the flotation cell 11 being rotatably connected to one end of the rotating roller 12, the other end of the rotating roller 12 being movably connected through the interior of the flotation cell 11, a gear 13 disposed at one end of the rotating roller 12, one end of the rotating roller 12 being fixedly connected to one side of the gear 13, a tooth 14 disposed on the outer side of the gear 13, the outer side of the gear 13 being meshed with the interior of the tooth 14, and an electric... The other side of the gear 13 is fixedly connected to the output end of the motor 15. The bottom side of the motor 15 is fixedly connected to one side of the flotation cell 11. The interior of the flotation cell 11 is fixedly connected to one end of the pump body 16. The other end of the pump body 16 is provided with a connecting pipe 17, which is fixedly connected to the interior of the connecting pipe 17. One side of the connecting pipe 17 is fixedly connected to the interior of the hollow box 18. A reagent tank 19 is provided on the top of the hollow box 18. The top of the hollow box 18 is fixedly connected to the bottom of the reagent tank 19. A solenoid valve 113 is provided on the bottom of the reagent tank 19, and the bottom of the reagent tank 19 is fixedly connected to the outer side of one end of the solenoid valve 113. The connection is as follows: an actuator 112 is installed on one side of the solenoid valve 113, and the interface between the solenoid valve 113 and the actuator 112 is connected by a wire. A controller 110 is installed at the interface of the actuator 112, and the interface between the actuator 112 and the controller 110 is connected by a wire. A concentration sensor 111 is installed at the interface of the controller 110, and the interface between the controller 110 and the concentration sensor 111 is connected by a wire. One end of the concentration sensor 111 is in contact with the interior of the flotation cell 11. A CNC table 114 is installed on one side of the flotation cell 11, and the interface between the flotation cell 11 and the CNC table 114 is connected by a wire. 4 is fixedly connected to one side of the flotation cell. An overflow trough 115 is provided on one side of the flotation cell. One side of the flotation cell is fixedly connected to one side of the overflow trough 115. A telescopic rod 116 is provided on the inner wall of the overflow trough 115. One end of the telescopic rod 116 is fixedly connected to the inner wall of the overflow trough 115. A scraper 117 is provided on the other end of the telescopic rod 116. One side of the scraper 117 is fixedly connected to the other end of the telescopic rod 116. An air inlet pipe 118 is provided on the inner wall of the flotation cell. One end of the air inlet pipe 118 is fixedly connected to the inner wall of the flotation cell. A booster pump 119 is provided on one end of the air inlet pipe 118. One end of the air inlet pipe 118 is fixedly connected to one end of the booster pump 119.
[0027] In this embodiment, when the device is in use, different reagents are introduced into the reagent tank 19. At this time, the controller 110 sends a command to the actuator 112 to open the solenoid valve 113, allowing the liquid in the reagent tank 19 to enter the hollow tank 18. Subsequently, the pump body 16 is started, which transports the liquid in the hollow tank 18 to the flotation cell 11 through the connecting pipe 17. After entering the flotation cell 11, the motor 15 is started, causing the gear 13 to start rotating. As the gear 13 rotates, the rubber gear 14 is affected, driving the other gears 13 to rotate as well. This causes the roller 12 to mix and stir the liquid in the flotation cell 11, ensuring that the reagents are evenly dispersed in the flotation cell 11. Therefore, by sending a command to the actuator 112 through the controller 110, the entire device is automated.
[0028] Secondly, if the liquid concentration is insufficient, the concentration sensor 111 will send a command to the controller 110, which will then transmit the command to the actuator 112 to open the electronic valve and allow the liquid to flow out. The liquid will then be introduced into the flotation cell 11 in the same way. Therefore, since the system can monitor the liquid concentration in real time, it can respond promptly and take adjustment measures quickly without manual intervention. Furthermore, the controller 110 accurately controls the amount of reagent added based on the data provided by the concentration sensor 111 to ensure that the liquid concentration is within the appropriate range. In addition, through the CNC console 114 installed on one side of the flotation cell 11, the operator can easily perform parameter settings, equipment adjustments, and other operations through the touch screen. This simplifies the operation process and reduces the operator's workload.
[0029] In addition, during the stirring process of the liquid in the flotation cell 11, the booster pump 119 is started, and gas is transported into the flotation cell 11 through the air inlet pipe 118, which will form a large number of fine bubbles. These bubbles will come into contact with the hydrophobic mineral particles in the slurry and cause these particles to adhere to the surface of the bubbles. Then, the telescopic rod 116 is retracted, so that the scraper 117 hangs these bubbles into the overflow tank 115, thereby realizing the separation and collection of mineral particles.
[0030] Example 2
[0031] like Figures 1-4 As shown, the buffer mechanism 2 includes a base 21, an elastic plate 22 is provided inside the base 21, the bottom side of the elastic plate 22 is fixedly connected to the inside of the base 21, a fixing plate 23 is provided at one end of the elastic plate 22, the bottom of the elastic plate 22 is fixedly connected to the bottom of the fixing plate 23, the outer side of the bottom end of the fixing plate 23 slides perpendicularly to the inner wall of the base 21, and a hollow box 18 is provided at the top of the fixing plate 23, the top of the fixing plate 23 is fixedly connected to the bottom of the hollow box 18.
[0032] In this embodiment, a fixed plate 23 is installed at the bottom of the hollow box 18, and the bottom of the fixed plate 23 has a spring plate 22. Since the hollow box 18 is equipped with a medicine tank 19 and contains liquid with fluidity, the spring plate 22 can alleviate the impact and vibration, thereby increasing the risk of wear and damage to the equipment and protecting the safety and stability of the medicine tank 19 and pipeline. During the mitigation process, the fixed plate 23 will slide up and down in the base 21. This ensures that the fixed plate 23 always moves along the predetermined track when mitigating impact and vibration, without causing unnecessary jamming, and makes the impact and vibration force evenly distributed in the base 21.
[0033] Working principle:
[0034] like Figures 1-4 As shown, by introducing different reagents into the reagent tank 19, the controller 110 sends a command to the actuator 112 to open the solenoid valve 113, allowing the liquid in the reagent tank 19 to enter the hollow tank 18. Subsequently, by starting the pump body 16, the liquid in the hollow tank 18 is transported to the flotation cell 11 through the connecting pipe 17. After entering the flotation cell 11, the motor 15 is started, causing the gear 13 to start rotating. Then, the roller 12 mixes and stirs the liquid during flotation, ensuring that the reagents are evenly dispersed in the flotation cell 11. If the liquid concentration is insufficient, the concentration sensor 111 will send a command to the controller 110, which will then transmit a command to the actuator 112 to open the electronic valve and allow the liquid to flow out. The liquid is then introduced into the flotation cell 11 in the same way. Therefore, since the system can monitor the liquid concentration in real time, it can respond promptly and take adjustment measures quickly.
[0035] By installing a fixed plate 23 at the bottom of the hollow box 18, and having a spring plate 22 at the bottom of the fixed plate 23, the impact and vibration can be mitigated, thereby increasing the risk of wear and damage to the equipment and protecting the safety and stability of the medicine tank 19 and pipelines. During the mitigation process, the fixed plate 23 will slide up and down within the base 21, which ensures that the fixed plate 23 always moves along the predetermined track when mitigating impact and vibration.
[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An automatic dosing device for a flotation machine, characterized in that, include: A dosing mechanism (1) is provided with a buffer mechanism (2) at the bottom of the dosing mechanism (1). The dosing mechanism (1) includes a flotation tank (11). A rotating roller (12) is provided inside the flotation tank (11). The interior of the flotation tank (11) is rotatably connected to one end of the rotating roller (12). The other end of the rotating roller (12) is movably connected through the interior of the flotation tank (11). A gear (13) is fixedly connected to one end of the rotating roller (12). A toothed gear (14) is meshed with the outer side of the gear (13). A motor (15) is provided on one side of the gear (13). The output end of the gear (13) is fixedly connected to the output end of the motor (15). The bottom side of the motor (15) is fixedly connected to one side of the flotation tank (11).
2. The automatic dosing device for a flotation machine according to claim 1, characterized in that: The buffer mechanism (2) includes a base (21), and a spring plate (22) is provided inside the base (21). A fixed plate (23) is fixedly connected to one end of the spring plate (22). The bottom outer side of the fixed plate (23) slides perpendicularly to the inner wall of the base (21). A hollow box (18) is provided at the top of the fixed plate (23).
3. The automatic dosing device for a flotation machine according to claim 1, characterized in that: The interior of the flotation cell (11) is fixedly connected to one end of the pump body (16), and the other end of the pump body (16) is provided with a connecting pipe (17), one side of the connecting pipe (17) is fixedly connected to the interior of the hollow box (18).
4. The automatic dosing device for a flotation machine according to claim 3, characterized in that: The top of the hollow box (18) is provided with a medicine box (19), and the bottom of the medicine box (19) is provided with a solenoid valve (113).
5. An automatic dosing device for a flotation machine according to claim 4, characterized in that: An actuator (112) is provided on one side of the solenoid valve (113), and the interface between the solenoid valve (113) and the actuator (112) is connected by a wire.
6. The automatic dosing device for a flotation machine according to claim 5, characterized in that: The actuator (112) has a controller (110) at its interface, and the interface of the actuator (112) and the interface of the controller (110) are connected by a wire.
7. An automatic dosing device for a flotation machine according to claim 6, characterized in that: A concentration sensor (111) is provided at the interface of the controller (110), and the interface of the controller (110) and the interface of the concentration sensor (111) are connected by a wire. One end of the concentration sensor (111) is in contact with the interior of the flotation cell (11), and a CNC table (114) is provided on one side of the flotation cell (11).
8. The automatic dosing device for a flotation machine according to claim 1, characterized in that: An overflow trough (115) is provided on one side of the flotation cell. A telescopic rod (116) is provided on the inner wall of the overflow trough (115). A scraper (117) is provided at the other end of the telescopic rod (116). The two telescopic ends of the telescopic rod (116) are fixedly connected to the overflow trough (115) and the scraper (117) respectively. An air inlet pipe (118) is provided on the inner wall of the flotation cell. A booster pump (119) is provided at one end of the air inlet pipe (118). The air inlet pipe (118) is used to connect the booster pump (119) and the flotation cell.