A plasma torch assembly for a bottle glass product coating device

CN224807654UActive Publication Date: 2026-09-29JIANGSU CHAOHUA GLASSWORK
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Patent Information

Application Number
CN202522113461.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-29
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

然而,在实际的镀膜操作过程中,当需要对瓶状玻璃制品的瓶口处进行周向等离子体喷枪处理时,却面临着难以解决的技术难题,工作人员手持等离子体喷枪围绕瓶口进行周向喷射作业时,由于等离子体喷枪本身缺乏有效的支点支撑,使得喷枪在整个周向运动过程中难以形成稳定的运动轨迹,具体而言,工作人员在操控喷枪移动时,手部的微小抖动、施力的轻微变化都会直接影响喷枪的运动状态,导致喷枪在圆周运动的不同位置与瓶口之间的距离不一致,这种圆周运动距离不一的情况,会直接对镀膜质量产生严重影响;

Benefits of technology

本实用新型中,通过设置的调节机构,利用气动马达与齿轮传动确保调节座运动一致,使定位板准确夹持,夹持机构左右对称的定位板均匀施力,缓冲机构吸收闭合冲击力,周向喷射时变形槽缓冲振动,从而解决了手持喷枪周向运动轨迹不稳定、镀膜距离不一导致的镀膜不均匀问题,提高了镀膜质量。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to glass product coating technology field especially is a kind of bottle-shaped glass product coating device's plasma spray gun subassembly, including spray gun body, the bottom end fixed connection frame of spray gun body, the side fixed adjusting mechanism of connection frame, the side mounting of adjusting mechanism has clamping mechanism, and there is buffer mechanism between clamping mechanism and adjusting mechanism, adjusting mechanism includes connecting seat, both sides in connecting seat inside are rotatably connected with damping shaft, the top of damping shaft is fixed with adjusting seat, the top end fixed gear of adjusting seat, the lower surface fixed pneumatic motor of connecting seat, clamping mechanism includes two connecting arms, in the utility model, utilize the positioning plate of clamping mechanism left and right symmetry even force, buffer mechanism absorbs closed impact force, and deformed groove buffering vibration when circumferential injection, to solve handheld spray gun circumferential movement track instability, the problem that the coating distance is not uniform caused by the nonuniform coating of one.
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Description

Technical Field

[0001] This utility model relates to the field of glass product coating technology, specifically to a plasma spray gun assembly for a bottle-shaped glass product coating device. Background Technology

[0002] The plasma spray gun in the coating equipment for bottle-shaped glass products is the core component of the coating process. It generates a high-temperature and high-speed plasma jet by ionizing the working gas through a high-frequency electric arc between electrodes. This jet melts the coating material and sprays it onto the glass surface at high speed to form a uniform and dense coating. To ensure the stability of glass products during processing, the industry commonly uses support frames to fix the bottle-shaped glass products to be processed. This fixing method can effectively prevent the bottle-shaped glass products from shifting or tipping over in subsequent processing stages, providing a basic guarantee for the smooth progress of coating operations. Therefore, it has been widely used in various bottle-shaped glass product coating production lines. However, in the actual coating process, when it is necessary to treat the mouth of bottle-shaped glass products with circumferential plasma spray gun, a difficult technical problem is encountered. When the staff holds the plasma spray gun and sprays around the mouth of the bottle, the lack of effective fulcrum support makes it difficult for the spray gun to form a stable trajectory during the entire circumferential movement. Specifically, when the staff moves the spray gun, even slight hand tremors and slight changes in force will directly affect the movement state of the spray gun, resulting in inconsistent distances between the spray gun and the mouth of the bottle at different positions in the circumferential movement. This inconsistency in circumferential movement distance will directly and seriously affect the coating quality. Therefore, a plasma spray gun assembly for a coating device for bottle-shaped glass products is proposed to address the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a plasma spray gun assembly for a coating device for bottle-shaped glass products, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A plasma spray gun assembly for a coating device for bottle-shaped glass products includes a spray gun body. A connecting frame is fixed to the bottom of the spray gun body. An adjustment mechanism is fixed to one side of the connecting frame. A clamping mechanism is installed on one side of the adjustment mechanism. A buffer mechanism is installed between the clamping mechanism and the adjustment mechanism. The adjustment mechanism includes a connecting seat. Damping shafts are rotatably connected to both sides inside the connecting seat. An adjustment seat is fixed to the top of the damping shaft. A gear is fixed to the top of the adjustment seat. A pneumatic motor is fixed to the lower surface of the connecting seat. The clamping mechanism includes two connecting arms. A limit plug is threaded to one side inside the connecting arm. A limit head is fixed to the front end of the limit plug. A connecting rib is fixed to the front end of the limit plug. Deformation grooves are formed in the corner areas of the connecting rib and the inner side of the connecting arm. A positioning plate is fixed to the front end of the connecting rib. A ventilation groove is formed on the inner side of the positioning plate.

[0005] As a further optimization of this utility model, the buffer mechanism includes a buffer column and a buffer seat. The buffer column is fixedly installed on one side inside the connecting arm, and the buffer seat is fixedly installed at the front end of the adjusting seat. A tension spring is installed between the buffer seat and the buffer column.

[0006] As a further optimization of this utility model, the pneumatic motor is located below one of the damping shafts, the drive shaft of the pneumatic motor is fixedly connected to the bottom end of the damping shaft, and the two gears are meshed together.

[0007] As a further optimization of this utility model, the two positioning plates are symmetrically distributed from left to right, each positioning plate has multiple ventilation slots on its inner side, the multiple ventilation slots are arranged in an arc shape, and both ends of the positioning plate are arc-shaped structures.

[0008] As a further optimization of this utility model, the axis of the limiting screw and the axis of the limiting head are located on the same central axis, the limiting head has a spherical structure, and the limiting head is located between the connecting arm and the connecting rib.

[0009] As a further optimization of this utility model, the two connecting arms are symmetrically distributed from left to right, the connecting arms have an arc-shaped structure, and one end of the connecting arm is rotatably disposed inside the adjusting seat.

[0010] As a further optimization of this utility model, the connecting frame is located at the center of the bottom end of the spray gun body, the spray gun body and the adjustment mechanism are parallel to each other, and the spraying end of the spray gun body is located above the positioning plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are: In this invention, the adjustment mechanism utilizes a pneumatic motor and gear transmission to ensure consistent movement of the adjustment seat, enabling accurate clamping of the positioning plate. The symmetrical positioning plates of the clamping mechanism apply force evenly, while the buffer mechanism absorbs the closing impact force. During circumferential spraying, the deformation groove buffers vibration, thereby solving the problem of uneven coating caused by unstable circumferential movement trajectory of the handheld spray gun and inconsistent coating distance, thus improving the coating quality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model; Figure 4 This is one of the structural schematic diagrams of the clamping mechanism of this utility model; Figure 5 This is the second schematic diagram of the clamping mechanism of this utility model; Figure 6 This utility model Figure 1 A schematic diagram of the structure at point A.

[0013] In the picture: 1. Spray gun body; 2. Connecting frame; 3. Adjustment mechanism; 31. Connecting seat; 32. Damping shaft; 33. Adjustment seat; 34. Gear; 35. Pneumatic motor; 4. Clamping mechanism; 41. Connecting arm; 42. Limiting screw; 43. Limiting head; 44. Connecting rib; 45. Deformation groove; 46. Positioning plate; 47. Ventilation groove; 5. Buffer mechanism; 51. Buffer column; 52. Buffer seat; 53. Tension spring. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0016] Please see Figures 1-6 This utility model provides a technical solution: A plasma spray gun assembly for coating bottle-shaped glass products includes a spray gun body 1. A connecting frame 2 is fixed to the bottom end of the spray gun body 1, and the connecting frame 2 is located at the center of the bottom end of the spray gun body 1. The spray gun body 1 and an adjustment mechanism 3 are parallel to each other. An adjustment mechanism 3 is fixed to one side of the connecting frame 2, and a clamping mechanism 4 is installed on one side of the adjustment mechanism 3. A buffer mechanism 5 is installed between the clamping mechanism 4 and the adjustment mechanism 3. The adjustment mechanism 3 includes a connecting seat 31, and damping shafts 32 are rotatably connected to both sides inside the connecting seat 31. An adjustment seat 33 is fixed to the top of the damping shaft 32, and a gear 34 is fixed to the top of the adjustment seat 33. The lower part of the connecting seat 31... A pneumatic motor 35 is fixed to the surface; the clamping mechanism 4 includes two connecting arms 41, which are symmetrically distributed on the left and right. The connecting arms 41 have an arc-shaped structure. One end of the connecting arm 41 is rotatably set inside the adjusting seat 33. A limit plug 42 is threaded to one side inside the connecting arm 41. A limit head 43 is fixed to the front end of the limit plug 42. A connecting rib 44 is fixed to the front end of the limit plug 42. Deformation grooves 45 are opened in the corner areas of the connecting rib 44 and the inner side of the connecting arm 41. A positioning plate 46 is fixed to the front end of the connecting rib 44. The spraying end of the spray gun body 1 is located above the positioning plate 46. A ventilation groove 47 is opened on the inner side of the positioning plate 46.

[0017] As a further implementation of this solution, the buffer mechanism 5 includes a buffer column 51 and a buffer seat 52. The buffer column 51 is fixedly installed on one side inside the connecting arm 41, and the buffer seat 52 is fixedly installed at the front end of the adjusting seat 33. A tension spring 53 is installed between the buffer seat 52 and the buffer column 51. With this arrangement, the closing impact force is absorbed by the elastic deformation of the tension spring 53, avoiding rigid collisions that could damage the connection between the glass product and the connecting arm 41. As a further implementation of this solution, the pneumatic motor 35 is located below one of the damping shafts 32. The transmission shaft of the pneumatic motor 35 is fixedly connected to the bottom end of the damping shaft 32, and the two gears 34 are meshed. This transmission method ensures the consistency of movement of the adjusting seat 33 and avoids the positioning plate 46 from shifting due to unilateral adjustment. As a further implementation of this solution, the two positioning plates 46 are symmetrically distributed from left to right. Each positioning plate 46 has multiple ventilation slots 47 on its inner side, and the multiple ventilation slots 47 are arranged in an arc shape. Both ends of the positioning plates 46 are arc-shaped structures. This symmetrically distributed positioning plates 46 can apply clamping force evenly and prevent the glass from shifting under force. The ventilation slots 47 can enhance the air circulation at the contact points and prevent local overheating from affecting the coating quality. As a further implementation of this solution, the axis of the limiting screw plug 42 and the axis of the limiting head 43 are located on the same central axis. The limiting head 43 has a spherical structure and is located between the connecting arm 41 and the connecting rib 44. In this solution, the limiting screw plug 42 and the limiting head 43 are designed to be coaxial to ensure that the contact position of the limiting head 43 with the connecting rib 44 is accurate. When circumferential movement is required, the limiting screw plug 42 is loosened and the limiting head 43 moves away from the connecting rib 44. The elastic deformation of the deformation groove 45 between the connecting rib 44 and the connecting arm 41 is used for buffering.

[0018] Work process: In the natural state, the two adjusting seats 33 are in the open state, the connecting arm 41 of the clamping mechanism 4 opens with the adjusting seats 33, the positioning plate 46 is in the clamping position, the limiting screw plug 42 is in the tightened state, and the limiting head 43 abuts against the connecting rib 44. In use, the pneumatic motor 35 is started, and its drive shaft drives the damping shaft 32 connected to it to rotate synchronously. The damping shaft 32 drives the gear 34 at the top to rotate. Since the two gears 34 are meshed, the other gear 34 rotates accordingly, which in turn drives the corresponding damping shaft 32 and adjusting seat 33 to move, causing the two adjusting seats 33 to perform a closing motion. When the adjusting seats 33 move, they drive the connecting arm 41 of the clamping mechanism 4 connected to them to move synchronously. The opening adjusting seat 33 drives the connecting arm 41 to move. The connecting arm 41, through the connecting rib 44, drives the positioning plate 46 to move to the corresponding position of the bottle-shaped glass product. The switch controls the drive shaft of the pneumatic motor 35 to reverse, causing the adjusting seat 33 to close. This drives the connecting arm 41, connecting rib 44, and positioning plate 46 to approach and clamp the bottle-shaped glass product. During the clamping process, the closing impact force is transmitted to the connecting arm 41 through the positioning plate 46 and connecting rib 44. Since the connecting arm 41 is rotatably connected to the adjusting seat 33, the breakage caused by the rigid connection is avoided. At the same time, the tension spring 53 of the buffer mechanism 5 is stretched between the buffer column 51 and the buffer seat 52, providing buffer for the connection between the connecting arm 41 and the adjusting seat 33, and preventing the closing impact force from damaging the connection between the glass product and the clamping mechanism 4. When performing circumferential spray coating, loosen the limiting screw plug 42 so that the limiting head 43 does not come into contact with the connecting rib 44. The operator holds the spray gun body 1 and performs circumferential spraying around the mouth of the bottle-shaped glass product being clamped. The vibration generated during the movement is buffered by the elastic deformation of the deformation groove 45 between the connecting rib 44 and the connecting arm 41, providing support for the stable movement of the spray gun body 1. The ventilation groove 47 inside the positioning plate 46 improves the airflow during the rotation process and reduces the heat generated by friction. After the coating operation is completed, stop spraying from the spray gun body 1, start the pneumatic motor 35 to open the adjusting seat 33, and drive the clamping mechanism 4 to release the bottle-shaped glass product.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A plasma spray gun assembly for a coating device for bottle-shaped glass products, comprising a spray gun body (1), characterized in that: A connecting frame (2) is fixed at the bottom of the spray gun body (1), an adjustment mechanism (3) is fixed on one side of the connecting frame (2), a clamping mechanism (4) is installed on one side of the adjustment mechanism (3), and a buffer mechanism (5) is installed between the clamping mechanism (4) and the adjustment mechanism (3). The adjustment mechanism (3) includes a connecting seat (31), and damping shafts (32) are rotatably connected to both sides inside the connecting seat (31). An adjustment seat (33) is fixed to the top of the damping shaft (32), and a gear (34) is fixed to the top of the adjustment seat (33). A pneumatic motor (35) is fixed to the lower surface of the connecting seat (31). The clamping mechanism (4) includes two connecting arms (41). One side of the connecting arm (41) is threaded with a limiting plug (42). A limiting head (43) is fixed at the front end of the limiting plug (42). A connecting rib (44) is fixed at the front end of the limiting plug (42). Deformation grooves (45) are provided at the corners of the connecting rib (44) and the inner side of the connecting arm (41). A positioning plate (46) is fixed at the front end of the connecting rib (44). A ventilation groove (47) is provided on the inner side of the positioning plate (46).

2. The plasma spray gun assembly of the coating apparatus for bottle-shaped glass products according to claim 1, characterized in that: The buffer mechanism (5) includes a buffer column (51) and a buffer seat (52). The buffer column (51) is fixedly installed on one side inside the connecting arm (41), and the buffer seat (52) is fixedly installed at the front end of the adjusting seat (33). A tension spring (53) is installed between the buffer seat (52) and the buffer column (51).

3. The plasma spray gun assembly of the coating device for bottle-shaped glass products according to claim 1, characterized in that: The pneumatic motor (35) is located below one of the damping shafts (32), and the drive shaft of the pneumatic motor (35) is fixedly connected to the bottom end of the damping shaft (32), and the two gears (34) are meshed together.

4. The plasma spray gun assembly of the coating apparatus for bottle-shaped glass products according to claim 1, characterized in that: The two positioning plates (46) are symmetrically distributed from left to right. Each positioning plate (46) has multiple ventilation slots (47) on its inner side. The multiple ventilation slots (47) are arranged in an arc shape. Both ends of the positioning plate (46) are arc-shaped structures.

5. The plasma spray gun assembly of the coating apparatus for bottle-shaped glass products according to claim 1, characterized in that: The axis of the limiting screw (42) and the axis of the limiting head (43) are on the same central axis. The limiting head (43) has a spherical structure and is located between the connecting arm (41) and the connecting rib (44).

6. The plasma spray gun assembly of the coating apparatus for bottle-shaped glass products according to claim 1, characterized in that: The two connecting arms (41) are symmetrically distributed on the left and right. The connecting arms (41) have an arc-shaped structure, and one end of the connecting arm (41) is rotatably set inside the adjusting seat (33).

7. The plasma spray gun assembly of the coating apparatus for bottle-shaped glass products according to claim 1, characterized in that: The connecting frame (2) is located at the center of the bottom end of the spray gun body (1). The spray gun body (1) and the adjusting mechanism (3) are parallel to each other. The spraying end of the spray gun body (1) is located above the positioning plate (46).