High-stability sliding assembly of a sprayer

Abstract

The utility model discloses a high stable sliding assembly of sprayer relates to sprayer technical field, aims at solving the technical problem of the current sliding assembly stability deficiency, including installation mechanism and the sliding mechanism of installation mechanism upper setting, the installation mechanism includes base plate, the base plate is provided with the mounting seat symmetry on, the mounting seat upper end is provided with the installation slot, the track board is installed in the installation slot through bolt, the sliding mechanism includes the sliding seat of sliding installation on the track board, the upper end of sliding seat is provided with the limit slot, the limit slot is installed with the mounting plate of limit slot size adaptation through bolt, the upper end of mounting plate is provided with the fixed plate in array. The utility model has the advantages of close connection reduces the risk of component loosening, cooperation fixed plate forms triangular support and promotes load capacity, enhances sliding stability, reduces vibration wear, guarantees the advantage of spraying effect.

Description

Technical Field

[0001] This utility model relates to the field of sprayer technology, and more specifically, to a highly stable sliding component for a sprayer. Background Technology

[0002] The mold release agent sprayer of a die-casting machine is a key auxiliary device in die-casting production, specifically designed to solve the problem of mold release. Its core function is to use a precise spraying system to evenly cover the mold cavity surface with mold release agent, forming a release film that effectively reduces the adhesion between the casting and the mold, ensuring smooth demolding of the casting, while also reducing mold wear.

[0003] Large sprayers used for die castings typically include a Y-axis, a Z-axis, and a spraying mechanism. The operating Y-axis and Z-axis include sliding components. Currently, these sliding components mainly consist of sliding rails and sliders working together. During movement, these components are prone to wobbling under load, and wear is likely to occur after prolonged use, leading to decreased stability and affecting the application of release agent by the spraying mechanism. Therefore, we propose a highly stable sliding component for the sprayer. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide a highly stable sliding component for a sprayer to solve the technical problem of insufficient stability of current sliding components.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a highly stable sliding component for a sprayer, including an installation mechanism and a sliding mechanism disposed on the installation mechanism. The installation mechanism includes a base plate, on which mounting seats are symmetrically disposed. The upper end of the mounting seats is provided with an installation groove, and a track plate is installed in the installation groove by bolts. The sliding mechanism includes a sliding seat slidably mounted on the track plate. The upper end of the sliding seat is provided with a limit groove, and a mounting plate adapted to the size of the limit groove is installed in the limit groove by bolts. Fixing plates are arranged in an array on the upper end of the mounting plate.

[0006] Preferably, the lower end of the sliding seat is symmetrically provided with positioning grooves, and a track seat is installed in the positioning groove at equal intervals by bolts, the size of the track seat being adapted to the width of the positioning groove.

[0007] Preferably, the side ends of the track seat are symmetrically provided with reinforcing ribs, and the lower end of the track seat is provided with a first track groove. The cross-section of the first track groove includes a trapezoidal limiting part, and the track plate is located in the first track groove.

[0008] Preferably, the cross-section of the track slab is bent inward from bottom to middle and from top to middle, the shape of the track slab is adapted to the shape of the first track groove, and the track slab is located in the first track groove.

[0009] Preferably, the fixing plate includes a fixing part, and the side ends of the fixing part are symmetrically provided with reinforcing connecting parts. Both the fixing part and the reinforcing connecting parts are welded to the mounting plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model designs an installation groove, a limiting groove, a positioning groove, and a first track groove structure. In the installation mechanism, the track plate is fixed in the installation groove of the mounting seat by bolts. The installation groove provides longitudinal limitation for the track plate, preventing it from warping under load. In the sliding mechanism, the mounting plate and the limiting groove of the sliding seat are matched in size and connected by bolts. The positioning groove of the track seat and the sliding seat are matched in width. The multi-size matching design, combined with bolt fixing, significantly reduces the risk of component loosening and provides a stable installation foundation for the spraying mechanism. By setting a first track groove with a trapezoidal limiting part at the lower end of the track seat, it forms a precise fit with the track plate. The trapezoidal structure can limit the lateral displacement of the track seat from both sides. Combined with the positioning groove at the lower end of the sliding seat to limit the installation of the track seat, the sliding mechanism is less likely to deviate or shake when sliding along the track plate. At the same time, the fixing and limiting of the fixed plate further enhances the stability of the sliding process, reduces component wear caused by vibration, and solves the problem of insufficient stability of current sliding components.

[0011] 2. This utility model also improves the load capacity of the mounting plate by designing a fixed plate structure. The reinforced connection part of the fixed plate is fixed to the mounting plate by welding, and the reinforced part is bolted to the sliding seat, forming a triangular support structure of "mounting plate-sliding seat-fixed plate". This multi-part reinforcement design enables the sliding component to withstand the high-frequency vibration and gravity load when the sprayer is working, thus extending its service life. Attached Figure Description

[0012] Figure 1 This is a front view structural diagram of the present utility model; Figure 2 This is a structural disassembly diagram of the present invention; Figure 3 This is a schematic diagram of the mounting plate structure of this utility model; Figure 4 This is a bottom view of the sliding seat structure of this utility model; Figure 5 This is a bottom view of the track seat structure of this utility model.

[0013] The following are the labels in the diagram: 100, mounting mechanism; 101, base plate; 102, mounting seat; 1021, mounting groove; 103, track plate; 200, sliding mechanism; 201, sliding seat; 2011, limiting groove; 202, track seat; 2021, first track groove; 2022, limiting part; 2023, reinforcing rib; 203, mounting plate; 204, fixing plate; 2041, fixing part; 2042, reinforcing connection part. Detailed Implementation

[0014] like Figures 1 to 5 As shown, this utility model relates to a highly stable sliding component for a sprayer, including a mounting mechanism 100 and a sliding mechanism 200 disposed on the mounting mechanism 100. The mounting mechanism 100 includes a base plate 101, on which mounting seats 102 are symmetrically disposed. The upper end of the mounting seat 102 is provided with a mounting groove 1021. A track plate 103 is installed in the mounting groove 1021 by bolts. The sliding mechanism 200 includes a sliding seat 201 slidably mounted on the track plate 103. The upper end of the sliding seat 201 is provided with a limiting groove 2011. A mounting plate 203 adapted to the size of the limiting groove 2011 is installed in the limiting groove 2011 by bolts. Fixing plates 204 are arranged in an array on the upper end of the mounting plate 203. This utility model uses bolts to fix the track plate 103 to the mounting groove 1021 and the mounting plate 203 to the limiting groove 2011, reducing the risk of component loosening. The fixing plate 204 forms a triangular support to improve load capacity, enhance sliding stability, reduce vibration and wear, and ensure the spraying effect.

[0015] Specifically, the lower end of the sliding seat 201 is symmetrically provided with positioning grooves, and the track seats 202 are installed in the positioning grooves at equal intervals by bolts. The size of the track seats 202 is adapted to the width of the positioning grooves. The positioning grooves can limit the installation of the track seats 202, which can ensure the stability of the track seats 202 and prevent displacement or shaking due to load.

[0016] Furthermore, the track base 202 has symmetrically arranged reinforcing ribs 2023 on its side ends, and a first track groove 2021 is provided at the lower end of the track base 202. The cross-section of the first track groove 2021 includes a trapezoidal limiting part 2022, and the track plate 103 is located within the first track groove 2021. The reinforcing ribs 2023 can improve the strength of the track base 202, and the limiting part 2022 can ensure the connection stability between the track base 202 and the track plate 103.

[0017] It is worth noting that the cross section of the track plate 103 is bent inward from bottom to middle and from top to middle. The shape of the track plate 103 is adapted to the shape of the first track groove 2021, and the track plate 103 is located inside the first track groove 2021.

[0018] It is worth mentioning that the fixing plate 204 includes a fixing part 2041, and reinforcing connecting parts 2042 are symmetrically arranged on the side ends of the fixing part 2041. Both the fixing part 2041 and the reinforcing connecting parts 2042 are welded to the mounting plate 203. When the spraying mechanism of the sprayer is installed, it is set on the upper end of the mounting plate 203 and located between the fixing plates 204. The fixing part 2041 of the fixing plate 204, together with bolts, can be used to install and fix the spraying mechanism of the sprayer. Furthermore, the setting of the reinforcing connecting parts 2042 can improve the connection strength between the fixing plate 204 and the mounting plate 203.

[0019] Working principle: This embodiment provides a highly stable sliding component for a sprayer. In use, the entire mounting mechanism 100 is first securely installed in the corresponding position of the sprayer by the base plate 101, providing a solid foundation for the operation of all subsequent components. The mounting seat 102 is symmetrically fixed on the base plate 101, and the mounting groove 1021 opened at its upper end forms a longitudinal limit on the track plate 103. With the help of bolts, it can effectively prevent the track plate 103 from warping when bearing load, ensuring the stability of the sliding track. The sliding function of the sliding mechanism 200 depends on the interlocking and sliding of the track seat 202 at the lower end of the sliding seat 201 and the track plate 103. The track seat 202 is installed in the positioning groove at the lower end of the sliding seat 201, and its size is adapted to the width of the positioning groove. It is also fixed at equal intervals by bolts. This double protection prevents the track seat 202 from shifting or shaking due to load. The first track groove 2021 at the lower end of the track seat 202 has a trapezoidal limiting part 2022, and the cross-sectional shape of the track plate 103 is adapted to it. The two fit precisely together. The trapezoidal structure can restrict the lateral displacement of the track seat 202 from both sides, making it less likely for the sliding seat 201 to shift or shake when sliding along the track plate 103, greatly enhancing the stability of the sliding process. In addition, the reinforcing ribs 2023 on the side of the track seat 202 further enhance its strength, enabling it to cope with various stresses during the sliding process and withstand loads. For the mounting and fixing mechanism, the mounting plate 203 is bolted to the limiting groove 2011 at the upper end of the sliding seat 201, and is adapted to the size of the limiting groove 2011, ensuring the stability of the mounting plate 203 after installation and being able to stably support the spraying mechanism of the sprayer. In the fixed plates 204 arranged in an array at the upper end of the mounting plate 203, the fixing part 2041 can be fixed to the spraying mechanism with bolts. The strengthening connection part 2042 is welded to the mounting plate 203, which not only improves the connection strength between the fixed plate 204 and the mounting plate 203, but also forms a triangular support structure with the mounting plate 203 and the sliding seat 201, significantly improving the load capacity of the mounting plate 203, so that the sliding component can withstand the high-frequency vibration and gravity load when the sprayer is working.

[0020] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A highly stable sliding component for a sprayer, characterized in that, The system includes an installation mechanism (100) and a sliding mechanism (200) provided on the installation mechanism (100). The installation mechanism (100) includes a base plate (101), on which mounting seats (102) are symmetrically arranged. The mounting seats (102) have an installation groove (1021) at their upper end. A track plate (103) is installed in the mounting groove (1021) by bolts. The sliding mechanism (200) includes a sliding seat (201) slidably mounted on the track plate (103). A limiting groove (2011) is provided at the upper end of the sliding seat (201). A mounting plate (203) that is adapted to the size of the limiting groove (2011) is installed in the limiting groove (2011) by bolts. A fixing plate (204) is arranged in an array at the upper end of the mounting plate (203).

2. The highly stable sliding assembly of a sprayer according to claim 1, characterized in that, The lower end of the sliding seat (201) is symmetrically provided with positioning grooves, and the track seats (202) are installed in the positioning grooves at equal intervals by bolts. The size of the track seats (202) is adapted to the width of the positioning grooves.

3. The highly stable sliding assembly of a sprayer according to claim 2, characterized in that, The track seat (202) is symmetrically provided with reinforcing ribs (2023) on its side end, and a first track groove (2021) is provided at the lower end of the track seat (202). The cross section of the first track groove (2021) includes a limiting part (2022) arranged in a trapezoidal shape.

4. A highly stable sliding assembly for a sprayer according to claim 3, characterized in that, The cross section of the track plate (103) is bent inward from bottom to middle and from top to middle. The shape of the track plate (103) is adapted to the shape of the first track groove (2021). The track plate (103) is located in the first track groove (2021).

5. A highly stable sliding assembly for a sprayer according to claim 4, characterized in that, The fixing plate (204) includes a fixing part (2041), and a reinforcing connecting part (2042) is symmetrically provided on the side end of the fixing part (2041). Both the fixing part (2041) and the reinforcing connecting part (2042) are welded to the mounting plate (203).

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