A multi-angle adjustable SAP experimental spraying device

CN224807663UActive Publication Date: 2026-09-29TIANJIN BOHAI PETROCHEM CO LTD
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Patent Information

Application Number
CN202522243088.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-29
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0003]这种喷涂装置存在明显缺陷:喷涂角度固定,灵活性差:喷枪只能垂直向下喷涂,无法根据实验需求(如需要模拟不同喷淋角度、处理特定形状的容器内壁或特定区域的SAP样品)调整喷涂倾角,严重影响实验的多样性和准确性

Benefits of technology

[0017]本实用新型提供的一种可多角度调节的SAP实验用喷涂装置,在使用时,通过将基座接头放置于容器的顶部开口处,喷头位于容器内,由于基座接头与调节件两者的连接关系,操作者可以手握导通杆进行操作,进而会使得喷头在三维空间中进行大范围的俯仰、旋转等多角度姿态调整,通过调节高度锁紧件的松紧程度,从而可以调节喷头在高度方向上位置,极大地满足了不同实验场景对喷涂方位和角度的需求,显著提高了装置的通用性和实验设计的灵活性,丰富了实验手段,提高了实验数据的全面性。

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Abstract

The utility model provides a SAP experiment is with spraying device of many angle regulation, related polymer material experiment equipment technical field, the device includes base joint, adjusting spare, height locking spare, lead through pole and spray head, wherein, base joint with adjusting spare swing joint and adjusting spare can rotate relative to base joint, lead through pole passes adjusting spare and lead through pole can slide relative to adjusting spare, height locking spare is connected with adjusting spare thread and the end of height locking spare can abut the lateral wall of lead through pole, the end of lead through pole is connected with spray head, base joint is used for installing at the top opening place of container.
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Description

Technical Field

[0001] This utility model relates to the field of experimental equipment for polymer materials, and in particular to a spraying device for SAP experiments that can be adjusted at multiple angles. Background Technology

[0002] In the research and development and performance improvement experiments of superabsorbent polymers (SAP), it is often necessary to spray solutions of crosslinking agents and hydrophobic modifiers onto their surface to study their effects on properties such as SAP liquid absorption rate and gel strength. Currently, the spraying equipment commonly used in laboratories usually consists of a liquid storage tank, a pneumatic spray gun, and a simple vertical support. The spray gun is fixed to the upright of the support by a clamp, and its height can only be adjusted in the vertical direction.

[0003] This spraying device has obvious drawbacks: the spraying angle is fixed and the flexibility is poor. The spray gun can only spray vertically downwards and cannot adjust the spraying angle according to experimental needs (such as simulating different spraying angles, treating the inner wall of a container of a specific shape, or SAP samples in a specific area), which seriously affects the diversity and accuracy of the experiment.

[0004] Easy to clog and corrode: The reagents used in SAP processing are often corrosive or easily solidify and clog the nozzles. Ordinary metal or plastic adjustment parts are easily corroded or have reagent residues condensed when in contact with such reagents for a long time, which can lead to equipment failure and difficulty in cleaning, affecting the reliability of experimental results and increasing maintenance costs.

[0005] Therefore, there is a need for a dedicated experimental spraying device that can provide flexible spraying angles and is corrosion-resistant and non-adhesive. Utility Model Content

[0006] The purpose of this invention is to provide a multi-angle adjustable spraying device for SAP experiments. The preferred technical solutions among the various technical solutions provided by this invention and their numerous technical effects are detailed below.

[0007] To achieve the above objectives, the present invention provides the following technical solution: This utility model provides a multi-angle adjustable SAP experimental spraying device, including a base connector, an adjusting component, a height locking component, a guide rod, and a nozzle. The base connector is movably connected to the adjusting component, and the adjusting component can rotate relative to the base connector. The guide rod passes through the adjusting component and can slide relative to the adjusting component. The height locking component is threadedly connected to the adjusting component, and its end abuts against the side wall of the guide rod. The end of the guide rod is connected to the nozzle. The base connector is used for installation at the top opening of a container.

[0008] Optionally, the adjusting member is provided with a through channel and a threaded hole. The length direction of the through channel is consistent with the length direction of the adjusting member. The through channel is perpendicular to the threaded hole and the through channel is connected to the threaded hole. The guide rod passes through the through channel, and the height locking member is threadedly connected to the threaded hole.

[0009] Optionally, the adjusting member includes a ball head and a sleeve portion, the ball head and the sleeve portion are fixedly connected, the interiors of the ball head and the sleeve portion are connected to form the through channel, the sleeve portion has a threaded hole on its side wall, and the ball head is movably connected to the base connector.

[0010] Optionally, the base connector includes a universal sleeve, a locking sleeve, and an adjusting screw. The ends of the locking sleeve and the universal sleeve are connected by the adjusting screw, and the adjusting screw can change the distance between the locking sleeve and the universal sleeve. The universal sleeve and the locking sleeve are fitted onto the ball head.

[0011] Optionally, the inner wall of the universal sleeve is configured as an arc-shaped structure, and the inner wall of the locking sleeve is configured as an arc-shaped structure.

[0012] Optionally, a limit end ring is provided at the other end of the universal sleeve.

[0013] Optionally, the height locking component includes a butterfly handle and a threaded post, the butterfly handle and the threaded post being fixedly connected, and the threaded post being threadedly connected to the threaded hole.

[0014] Optionally, the base connector, the adjusting component, the guide rod, and the nozzle are all made of polytetrafluoroethylene (PTFE).

[0015] Optionally, the inner wall of the guide rod is provided with a liquid guiding channel.

[0016] Optionally, the system further includes a storage tank, a pump body, and a connecting conduit, one end of which is connected to the storage tank, the other end of which is connected to the other end of the guide rod, and the pump body is connected to the connecting conduit.

[0017] This utility model provides a multi-angle adjustable SAP experimental spraying device. In use, the base connector is placed at the top opening of the container, and the nozzle is located inside the container. Due to the connection between the base connector and the adjusting component, the operator can operate by holding the guide rod, which allows the nozzle to perform a wide range of pitch, rotation, and other multi-angle attitude adjustments in three-dimensional space. By adjusting the tightness of the height locking component, the position of the nozzle in the height direction can be adjusted, which greatly meets the needs of different experimental scenarios for spraying orientation and angle, significantly improves the versatility of the device and the flexibility of experimental design, enriches experimental methods, and improves the comprehensiveness of experimental data. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a multi-angle adjustable SAP experimental spraying device provided in an embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of a multi-angle adjustable SAP experimental spraying device provided in this embodiment of the present invention from another angle.

[0020] In the diagram: 1. Base connector; 11. Universal sleeve; 111. Limiting end ring; 12. Locking sleeve; 13. Adjusting screw; 2. Adjusting component; 21. Ball head; 22. Sleeve section; 3. Height locking mechanism; 4. Conductor rod. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] This utility model provides a multi-angle adjustable SAP experimental spraying device, including a base connector 1, an adjusting member 2, a height locking member 3, a guide rod 4, and a nozzle. The base connector 1 is movably connected to the adjusting member 2, and the adjusting member 2 can rotate relative to the base connector 1. The guide rod 4 passes through the adjusting member 2 and can slide relative to the adjusting member 2. The height locking member 3 is threadedly connected to the adjusting member 2, and the end of the height locking member 3 can abut against the side wall of the guide rod 4. The end of the guide rod 4 is connected to the nozzle. The base connector 1 is used to install at the top opening of the container. This utility model provides a multi-angle adjustable SAP experimental spraying device. In use, by placing the base connector 1 at the top opening of the container, the nozzle is located inside the container. Due to the connection between the base connector 1 and the adjusting component 2, the operator can operate by holding the guide rod 4, which allows the nozzle to perform a wide range of pitch, rotation, and other multi-angle attitude adjustments in three-dimensional space. By adjusting the tightness of the height locking component 3, the position of the nozzle in the height direction can be adjusted, which greatly meets the needs of different experimental scenarios for spraying orientation and angle, significantly improves the versatility of the device and the flexibility of experimental design, enriches experimental methods, and improves the comprehensiveness of experimental data.

[0025] As an optional implementation, the adjusting member 2 is provided with a through channel and a threaded hole. The length direction of the through channel is consistent with the length direction of the adjusting member 2. The through channel and the threaded hole are perpendicular to each other and connected. The guide rod 4 passes through the through channel and can move relative to the through channel. The height locking member 3 is threadedly connected to the threaded hole. When the end of the height locking member 3 abuts against the side wall of the guide rod 4, the guide rod 4 is restricted and cannot move relative to the through channel, so the height of the nozzle cannot be adjusted. When the end of the height locking member 3 does not contact the side wall of the guide rod 4, the restriction on the guide rod 4 is released, and it can move relative to the through channel. At this time, the height of the nozzle can be adjusted.

[0026] As an optional implementation, the adjusting member 2 includes a ball head 21 and a sleeve portion 22, which are fixedly connected. The ball head 21 and the sleeve portion 22 are internally connected to form a through channel. A threaded hole is provided on the side wall of the sleeve portion 22. The ball head 21 is movably connected to the base connector 1. The structure of the ball head 21 is part of a ball, which facilitates universal rotation with the base connector 1.

[0027] As an optional implementation, the base connector 1 includes a universal sleeve 11, a locking sleeve 12, and an adjusting screw 13. The ends of the locking sleeve 12 and the universal sleeve 11 are connected by the adjusting screw 13, and the adjusting screw 13 can change the distance between the locking sleeve 12 and the universal sleeve 11. The universal sleeve 11 and the locking sleeve 12 are fitted onto the ball head 21. By adjusting the distance between the locking sleeve 12 and the universal sleeve 11, the tightness of the universal sleeve 11 and the locking sleeve 12 on the ball head 21 can be adjusted, thereby changing the sensitivity of the ball head 21.

[0028] As an optional implementation, the inner wall of the universal sleeve 11 is set with an arc-shaped structure, and the inner wall of the locking sleeve 12 is set with an arc-shaped structure in order to adapt to the ball head 21.

[0029] As an optional implementation, the other end of the universal sleeve 11 is provided with a limiting end ring 111, which is for docking with the top opening of the container.

[0030] As an optional implementation, the height locking component 3 includes a butterfly handle and a threaded post. The butterfly handle and the threaded post are fixedly connected, and the threaded post is threadedly connected to a threaded hole. The butterfly handle is for the operator to easily rotate the height locking component 3. The height locking component 3 is used to reliably lock the linear positioning, and the adjusting screw 13 is used to reliably lock the angle and attitude. This ensures that after the position and attitude are adjusted, accidental displacement during the spraying process is avoided, guaranteeing the stability and repeatability of the operation. The overall structure is compact, and the adjustment and locking operations are intuitive and convenient.

[0031] As an optional implementation, the base connector 1, adjusting component 2, guide rod 4, and nozzle are all made of polytetrafluoroethylene (PTFE). PTFE is known for its excellent chemical inertness, resistance to strong acids and alkalis, and extremely low surface energy (non-stickiness). This effectively avoids corrosion and residual clogging of the apparatus by experimental reagents, effectively prevents adjustment failures caused by corrosion and experimental errors caused by residue contamination, ensures the stability of the spraying process and the accuracy of experimental results, and also makes the apparatus easier to clean and maintain, resulting in a longer service life.

[0032] As an optional implementation, the system also includes a storage tank, a pump body, and a connecting conduit. One end of the connecting conduit is connected to the storage tank, and the other end is connected to the other end of the guide rod 4. The pump body is connected to the connecting conduit, and the inner wall of the guide rod 4 is provided with a liquid guiding channel. The solution in the storage tank, under the action of the pump body, passes through the connecting conduit and the liquid guiding channel in sequence, and is then sprayed out from the nozzle.

[0033] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A multi-angle adjustable spraying device for SAP experiments, characterized in that, It includes a base connector (1), an adjusting component (2), a height locking component (3), a guide rod (4), and a nozzle, wherein, The base connector (1) is movably connected to the adjusting member (2) and the adjusting member (2) can rotate relative to the base connector (1). The guide rod (4) passes through the adjusting member (2) and the guide rod (4) can slide relative to the adjusting member (2). The height locking member (3) is threadedly connected to the adjusting member (2) and the end of the height locking member (3) can abut against the side wall of the guide rod (4). The end of the guide rod (4) is connected to the nozzle. The base connector (1) is used to install at the top opening of the container. The adjusting member (2) is provided with a through channel and a threaded hole. The length direction of the through channel is consistent with the length direction of the adjusting member (2). The through channel is perpendicular to the threaded hole and the through channel is connected to the threaded hole. The guide rod (4) passes through the through channel. The height locking member (3) is threadedly connected to the threaded hole. The adjusting component (2) includes a ball head (21) and a sleeve (22). The ball head (21) and the sleeve (22) are fixedly connected. The interiors of the ball head (21) and the sleeve (22) are connected to form the through channel. The sleeve (22) has a threaded hole on its side wall. The ball head (21) is movably connected to the base connector (1).

2. The SAP experimental spraying device with multi-angle adjustable coating according to claim 1, characterized in that, The base connector (1) includes a universal sleeve (11), a locking sleeve (12) and an adjusting screw (13). The locking sleeve (12) is connected to the end of the universal sleeve (11) through the adjusting screw (13), and the adjusting screw (13) can change the distance between the locking sleeve (12) and the universal sleeve (11). The universal sleeve (11) and the locking sleeve (12) are fitted on the ball head (21).

3. The SAP experimental spraying device with multi-angle adjustable coating according to claim 2, characterized in that, The inner wall of the universal sleeve (11) is configured as an arc-shaped structure, and the inner wall of the locking sleeve (12) is configured as an arc-shaped structure.

4. The SAP experimental spraying device with multi-angle adjustable coating according to claim 2, characterized in that, The other end of the universal sleeve (11) is provided with a limiting end ring (111).

5. The SAP experimental spraying device with multi-angle adjustable coating according to claim 1, characterized in that, The height locking component (3) includes a butterfly handle and a threaded post, the butterfly handle and the threaded post are fixedly connected, and the threaded post is threadedly connected to the threaded hole.

6. The SAP experimental spraying device with multi-angle adjustable coating according to claim 1, characterized in that, The base connector (1), the adjusting component (2), the guide rod (4), and the nozzle are all made of polytetrafluoroethylene.

7. The SAP experimental spraying device with multi-angle adjustable coating according to claim 1, characterized in that, The inner wall of the guide rod (4) is provided with a liquid guiding channel.

8. The SAP experimental spraying device with multi-angle adjustable coating according to claim 1, characterized in that, It also includes a storage tank, a pump body and a connecting conduit, one end of which is connected to the storage tank and the other end of which is connected to the other end of the guide rod (4), and the pump body is connected to the connecting conduit.