An integrated coating device

Abstract

The utility model discloses an integrated coating device, including coating part and drying part, wherein coating part includes saponification liquid box, electric heating rod and gyro wheel, wherein electric heating rod sets up at saponification liquid box bottom and is placed in the shape of back -to -back, and saponification liquid box top is equipped with mounting rod, and gyro wheel sets up on mounting rod and can slide on mounting rod, drying part includes drying barrel and infrared heating tube, and infrared heating tube evenly sets up in drying barrel inner side wall, adopt the utility model scheme, utilize saponification liquid dip -coating instead of spray coating, under the premise of guaranteeing that wire material coating is more sufficient and even, increase saponification liquid utilization rate, drying and coating are connected position, avoid wire material damage in the process of transfering and shorten production cycle simultaneously.

Description

Technical Field

[0001] This utility model belongs to the field of metal material processing technology, and more specifically, this utility model relates to an integrated coating device. Background Technology

[0002] During the drawing process of metal wires, a coating is typically applied to improve surface smoothness and wear resistance, and reduce damage to the wire. This coating provides a lubricating effect, and its thickness and uniformity directly affect the quality of the wire. Currently, wire coating is generally done using dip coating, which has three main technical bottlenecks: First, coating integrity is compromised. Traditional dip coating processes suffer from an "edge effect," resulting in low coating coverage at overlapping areas of the coiled wire, affecting lubrication. Second, during the drying process, the coating material migrates under gravity, leading to uneven layer thickness. Third, production efficiency is low. Dip coating typically involves separate coating and drying processes, resulting in a long production cycle, with each batch taking 5-6 hours. Furthermore, the transfer process causes 3-5% surface abrasion on the wire. For rare and precious metals, this method significantly increases production costs.

[0003] To address the problems with existing solutions, some in the industry have proposed a spray coating method (also known as "spraying"), which involves atomizing the coating material and applying it evenly to the surface of the wire. While spraying is highly efficient and provides a more comprehensive and thorough coating, it suffers from "atomization loss" for wires with a diameter less than 3.0 mm, as the utilization rate of the saponification liquid is less than 60%. In addition, electromagnetic levitation drying technology can be used to address the wear and tear on the wire during transport, but its equipment cost is too high, around 2 million yuan per unit, making it unsuitable for preparing rare and precious metal wires like hafnium, which are highly sensitive to production costs. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an integrated coating device.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An integrated coating device includes a coating section and a drying section. The coating section includes a saponification liquid box, an electric heating rod, and rollers. The electric heating rod is located at the bottom of the saponification liquid box and arranged in a U-shape. An installation rod is provided at the top of the saponification liquid box, and the rollers are mounted on the installation rod and can slide on the installation rod. The drying section includes a drying barrel and infrared heating tubes. The infrared heating tubes are evenly arranged on the inner side wall of the drying barrel.

[0006] This utility model discloses an integrated coating device, wherein the saponification liquid box and the electric heating rod are both made of stainless steel.

[0007] This utility model discloses an integrated coating device, wherein the roller is made of ceramic material.

[0008] This utility model discloses an integrated coating device, wherein the drying barrel is wrapped with an alumina fiber insulation blanket.

[0009] This utility model discloses an integrated coating device, wherein the roughness Ra of the roller is ≤0.2μm.

[0010] This utility model discloses an integrated coating device with a temperature accuracy of ±0.5°.

[0011] Compared with the prior art, the present invention has the following advantages: 1. Using saponified liquid for dip coating instead of spray coating increases the utilization rate of saponified liquid while ensuring more thorough and uniform coating of the filament.

[0012] 2. Drying and coating are connected workstations, which avoids damage to the filaments during the transfer process and shortens the production cycle.

[0013] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0014] The following is a brief explanation of the contents of each of the accompanying drawings and the markings in the drawings: Figure 1 This is a schematic diagram of the present invention; The following are labeled in the diagram: 1. Wire; 2. Roller; 3. Electric heating rod; 4. Saponification liquid box; 5. Infrared heating tube; 6. Drying drum; Detailed Implementation The following description, with reference to the accompanying drawings, further details the specific implementation methods of this utility model, including the shape and structure of each component, the relative positions and connections between the parts, the function and working principle of each part, the manufacturing process, and the operation and use methods, so as to help those skilled in the art to have a more complete, accurate, and in-depth understanding of the utility model concept and technical solution.

[0015] An integrated coating device includes a coating section and a drying section. The coating section includes a saponification liquid box 4, an electric heating rod 3, and rollers 2. The electric heating rod 3 is located at the bottom of the saponification liquid box 4 and arranged in a U-shape. A mounting rod is provided at the top of the saponification liquid box 4, and the rollers 3 are mounted on the mounting rod and can slide on the mounting rod. The drying section includes a drying barrel 6 and infrared heating tubes 5, which are evenly arranged on the inner side wall of the drying barrel 6. The saponification liquid box 4 and the electric heating rod 3 are both made of stainless steel. The rollers 2 are made of ceramic. The drying barrel 6 is wrapped with an alumina fiber insulation blanket. The roughness Ra of the rollers is ≤0.2μm. The temperature accuracy of the coating device is ±0.5°.

[0016] Working principle and method The saponification liquid is continuously heated by the bottom electric heating rod 3 to keep it in a liquid state. When the wire enters the saponification liquid box 4, the whole process is kept at a constant speed. The wire is guided in multiple directions by the internal ceramic rollers 2 so that the surface of the wire is completely covered with saponification liquid. Then, the saponification liquid film is solidified by air cooling. After that, it enters the infrared heating tube 5 for heating and drying. It is kept warm in the drying barrel 6 to remove excess moisture from the surface film. After air cooling for a period of time, it can be directly molded and drawn.

[0017] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An integrated coating device, characterized in that, It includes a coating section and a drying section. The coating section includes a saponification liquid box, an electric heating rod, and rollers. The electric heating rod is located at the bottom of the saponification liquid box and is arranged in a U-shape. The top of the saponification liquid box is equipped with a mounting rod, and the rollers are mounted on the mounting rod and can slide on the mounting rod. The drying section includes a drying drum and infrared heating tubes. The infrared heating tubes are evenly arranged on the inner side wall of the drying drum.

2. The integrated coating device according to claim 1, characterized in that, Both the saponification liquid box and the electric heating rod are made of stainless steel.

3. The integrated coating device according to claim 1, characterized in that, The rollers are made of ceramic.

4. The integrated coating device according to claim 1, characterized in that, The drying drum is wrapped with an alumina fiber insulation blanket.

5. The integrated coating device according to claim 3, characterized in that, The roughness Ra of the roller is ≤0.2μm.

6. The integrated coating device according to claim 1, characterized in that, The temperature accuracy of the coating device is ±0.5°.

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