A kind of gluing equipment for filter bag processing
Patent Information
- Application Number
- CN202522236413.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0004]传统用于滤袋加工的涂胶设备的固定机构多为固定式夹具,仅能适配单一规格滤袋,更换不同长度或直径的滤袋时需人工拆卸夹具,耗时耗力;传统涂胶设备多采用单桶供胶,当胶水用尽时需停机更换胶桶,严重影响生产效率
[0012]本实用新型的有益之处在于:调节气缸驱动安装杆沿滑槽上下滑动,调整弧形固定块的轴向位置,适配滤袋长度差,同时双向气缸推动弧形固定块径向伸缩,可灵活对滤袋开口处进行夹持固定。
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Figure CN224807710U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filter bag processing and coating technology, specifically a coating equipment for filter bag processing. Background Technology
[0002] The adhesive coating equipment used for filter bag processing is an automated device specifically designed for coating filter bag materials with adhesive. Its core function is to uniformly coat the filter bag surface with an adhesive layer to achieve process requirements such as sealing, waterproofing, and enhanced wear resistance.
[0003] The specific design and structure of coating equipment used for filter bag processing may vary depending on the manufacturer and application requirements, but generally they include the following key components: a glue storage tank, a glue supply pump, and a clamping mechanism. The glue storage tank is used to store the glue solution and is usually equipped with a stirring device to prevent the glue solution from settling. Some equipment also has a heating and insulation layer to maintain the flowability of the glue solution. The glue supply pump, through a gear pump, plunger pump, or peristaltic pump, delivers the glue solution from the storage tank to the coating head, and the flow rate can be adjusted to control the coating thickness. The clamping mechanism is designed for the bag-shaped structure in filter bag processing, using pneumatic grippers or mechanical clamps to fix the bag opening and body, preventing material movement during coating.
[0004] Traditional glue coating equipment used for filter bag processing often uses fixed clamps as its fixing mechanism, which can only accommodate filter bags of a single specification. When changing filter bags of different lengths or diameters, the clamps need to be disassembled manually, which is time-consuming and labor-intensive. Traditional glue coating equipment often uses a single-bucket glue supply. When the glue runs out, the machine needs to be stopped to replace the glue bucket, which seriously affects production efficiency. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, this utility model proposes a coating equipment for filter bag processing.
[0006] The technical solution adopted by this utility model to solve its technical problem is a coating equipment for filter bag processing, including a base, on which a vertically fixed cylinder is installed. Two vertical sliding holes are symmetrically opened on the wall of the fixed cylinder. An adjusting cylinder with a downward direction of action is installed on the inner wall of the top of the fixed cylinder, and an installation rod is fixed to the bottom of the adjusting cylinder. Two bidirectional cylinders are respectively installed on both sides of the center of the installation rod. The bidirectional cylinders are positioned with their direction of action facing the position of the sliding hole on one side, and the working end of the bidirectional cylinder moves through the sliding hole. The working rod of the bidirectional cylinder is perpendicular to the working rod of the adjusting cylinder. An arc-shaped fixing block is installed at the end of the working rod of the bidirectional cylinder. The arc-shaped fixing block is located outside the fixed cylinder, and the concave direction of the arc-shaped fixing block faces the fixed cylinder. A sliding groove is opened vertically inside the fixed cylinder, and the two ends of the installation rod are respectively slidably disposed inside the sliding groove.
[0007] Preferably, the base is provided with a mounting frame, the mounting frame is provided with a placement plate, the placement plate is placed on the placement plate, the mounting plate is provided above the glue tank, the mounting plate is provided with a pressure cylinder, the output end of the pressure cylinder is provided with a squeeze plate, the squeeze plate is positioned above the glue tank, and the pressure cylinder on the mounting plate drives the squeeze plate to apply pressure to the glue in the glue tank. Compared with traditional gravity glue supply or pump suction glue supply, this pneumatically driven glue supply method can more accurately control the extrusion speed and flow rate of the glue. By adjusting the pressure of the pressure cylinder, the glue supply can be flexibly adjusted according to different glue application process requirements, ensuring that the glue application head continuously and stably obtains the required glue, while reducing glue waste and improving glue utilization.
[0008] Preferably, the mounting bracket is provided with an adjustment rail, and a first transmission screw is rotatably mounted inside the adjustment rail. A positioning rod is provided on the side of the first transmission screw. An adhesive application slider is slidably mounted inside the adjustment rail. The adhesive application slider is provided with a threaded hole and a positioning hole. The first transmission screw rotates through the threaded hole on the adhesive application slider, and the positioning rod passes through the positioning hole on the adhesive application slider. A second motor bracket is provided at the top of the mounting bracket, and an adjustment motor is mounted on the second motor bracket. The output end of the adjustment motor is fixedly connected to the top of the first transmission screw.
[0009] Preferably, the glue-applying slider has a glue-applying groove, a second transmission screw is rotatably arranged in the glue-applying groove, an adjusting slider is slidably arranged in the glue-applying groove, the adjusting slider has a threaded hole, the second transmission screw rotates through the threaded hole on the adjusting slider, a third motor bracket is arranged at the top of the glue-applying slider, a glue-applying motor is arranged on the third motor bracket, and the output end of the glue-applying motor is fixedly connected to the top of the second transmission screw.
[0010] Preferably, the bottom end of the adjusting slider is provided with a glue-applying bin, the two glue-applying buckets are connected by a first glue-feeding pipe, a second glue-feeding pipe is provided on the first glue-feeding pipe, the other end of the second glue-feeding pipe is connected to the glue-applying bin, a glue-applying head is provided on the glue-applying bin by a fixing ring, and a support column is provided at the bottom end of the base. The glue-applying bin at the bottom end of the adjusting slider is connected to the glue-applying buckets through the glue-feeding pipes to form a complete glue liquid transmission path.
[0011] Preferably, the rotary motor, the pressure cylinder, the regulating motor, and the glue-applying motor are all connected to an external controller. The controller is used to control the start and stop of the rotary motor, the pressure cylinder, the regulating motor, and the glue-applying motor. The controller can accurately control the start and stop, running speed, and working time of each power component according to a preset program or the operator's instructions.
[0012] The advantages of this utility model are: the adjusting cylinder drives the mounting rod to slide up and down along the slide groove, adjusts the axial position of the arc-shaped fixing block to adapt to the length difference of the filter bag, and at the same time the bidirectional cylinder pushes the arc-shaped fixing block to extend and retract radially, which can flexibly clamp and fix the opening of the filter bag.
[0013] Two glue-applying buckets are connected in parallel via a No. 1 glue-feeding pipe. The glue-pressing cylinder drives the extrusion plate to simultaneously extrude glue, achieving uninterrupted glue supply. When the glue in one bucket is used up, the other bucket is automatically replenished, avoiding the problem of having to stop the machine to change buckets when using traditional single-bucket glue supply, thus improving work efficiency. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure from a first-person perspective; Figure 2 This is a schematic diagram of the overall structure from a second-person perspective; Figure 3 This is a schematic diagram of the coating equipment structure; Figure 4 This is a schematic diagram of the adjustment structure of the coating unit; Figure 5 This is a schematic diagram of the fixing device structure; Figure 6 This is a partial structural diagram of the fixing device; In the diagram: 1. Base; 2. Mounting bracket; 3. Placement plate; 4. Glue application bucket; 5. Mounting plate; 6. Pressure cylinder; 7. Extrusion plate; 8. Adjusting rail; 9. No. 1 transmission screw; 10. Positioning rod; 11. No. 2 motor bracket; 12. Adjusting motor; 13. Glue application slider; 14. Glue application trough; 15. No. 2 transmission screw; 16. Adjusting slider; 18. No. 3 motor bracket; 19. Glue application motor; 21. Glue application chamber; 22. Fixing ring; 23. Glue application head; 24. No. 2 glue delivery pipe; 25. No. 1 glue delivery pipe; 30. Fixing cylinder; 31. Adjusting cylinder; 32. Slide groove; 33. Mounting rod; 34. Two-way cylinder; 35. Arc-shaped fixing block; 36. Sliding hole; 38. Support column. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figure 1-5 As shown, a coating device for filter bag processing includes a base 1, on which a vertically positioned fixed cylinder 30 is mounted. Two vertical sliding holes 36 are symmetrically formed on the wall of the fixed cylinder 30. A downward-facing adjusting cylinder 31 is mounted on the inner top wall of the fixed cylinder 30, and an installation rod 33 is fixed to the bottom of the adjusting cylinder 31. Two bidirectional cylinders 34 are mounted on either side of the center of the installation rod 33. The bidirectional cylinders 34 are positioned with their operating direction facing the sliding hole 36 on one side, and their operating ends movably penetrate into the sliding hole 36. The operating rods of the bidirectional cylinders 34 are perpendicular to the operating rods of the adjusting cylinder 31. An arc-shaped fixing block 35 is mounted at the end of the operating rod of the bidirectional cylinder 34. The arc-shaped fixing block 35 is located outside the fixed cylinder 30, with its concave direction facing the fixed cylinder 30. A vertically oriented sliding groove 32 is formed inside the fixed cylinder 30, and the two ends of the installation rod 33 are slidably disposed within the sliding groove 32.
[0018] During operation, in order to fix the filter bag, the operator puts the filter bag on the fixing cylinder 30, aligns the part of the filter bag that needs to be coated with glue with the glue applicator 23, starts the adjusting cylinder 31, and its output end pushes the mounting rod 33 down along the slide groove 32, so that the bidirectional cylinder 34 moves to the appropriate position. Then, the bidirectional cylinder 34 is started, which drives the two arc-shaped fixing blocks 35 to move closer to the fixing cylinder 30 to clamp the opening of the filter bag.
[0019] The base 1 is provided with a mounting bracket 2, the mounting bracket 2 is provided with a placement plate 3, the placement plate 3 is provided with a glue application bucket 4, the glue application bucket 4 is provided with a mounting plate 5 above the glue application bucket 4, the mounting plate 5 is provided with a pressure cylinder 6, the output end of the pressure cylinder 6 is provided with a squeezing plate 7, and the squeezing plate 7 is provided above the glue application bucket 4.
[0020] During operation, in order to replace the glue application bucket 4 without stopping the machine, when the controller controls the corresponding pressing cylinder 6 to extend to its maximum distance, it indicates that the glue in the glue application bucket 4 has been pushed out. At this time, the pressing cylinder 6 that has completed the operation is reset, and another pressing cylinder 6 is started to push the glue in the other single glue application bucket 4. The single glue application bucket 4 that has completed the glue delivery is replaced manually, and the working end of the corresponding pressing cylinder 6 is aligned with the matching glue delivery pipe 25 to complete the replacement.
[0021] The mounting bracket 2 is provided with an adjustment rail 8, and a first transmission screw 9 is rotatably installed inside the adjustment rail 8. A positioning rod 10 is provided on the side of the first transmission screw 9. A glue-applying slider 13 is slidably installed inside the adjustment rail 8. The glue-applying slider 13 is provided with a threaded hole and a positioning hole. The first transmission screw 9 rotates through the threaded hole on the glue-applying slider 13, and the positioning rod 10 passes through the positioning hole on the glue-applying slider 13. A second motor bracket 11 is provided at the top of the mounting bracket 2, and an adjustment motor 12 is provided on the second motor bracket 11. The output end of the adjustment motor 12 is fixedly connected to the top of the first transmission screw 9.
[0022] The glue-applying slider 13 has a glue-applying groove 14, and a second transmission screw 15 is rotatably arranged in the glue-applying groove 14. An adjusting slider 16 is slidably arranged in the glue-applying groove 14, and a threaded hole is provided on the adjusting slider 16. The second transmission screw 15 rotates through the threaded hole on the adjusting slider 16. A third motor bracket 18 is provided at the top of the glue-applying slider 13, and a glue-applying motor 19 is provided on the third motor bracket 18. The output end of the glue-applying motor 19 is fixedly connected to the top of the second transmission screw 15.
[0023] The bottom end of the adjusting slider 16 is provided with a glue application tank 21. The two glue application tanks 4 are connected by a first glue delivery pipe 25. A second glue delivery pipe 24 is provided on the first glue delivery pipe 25. The other end of the second glue delivery pipe 24 is connected to the glue application tank 21. A glue application head 23 is provided on the glue application tank 21 through a fixing ring 22. A support column 38 is provided at the bottom end of the base 1.
[0024] The pressing cylinder 6, the adjusting motor 12, and the applying motor 19 are all connected to an external controller, which is used to control the start and stop of the pressing cylinder 6, the adjusting motor 12, and the applying motor 19.
[0025] During operation, in order to apply adhesive to the filter bags, the pressure cylinder 6 drives the extrusion plate 7 to squeeze the adhesive liquid in the coating tank 4 downwards. The two coating tanks 4 are connected in parallel through the first adhesive delivery pipe 25. The adhesive liquid flows into the coating chamber 21 through the first adhesive delivery pipe 25 and the second adhesive delivery pipe 24. The regulating motor 12 drives the first transmission screw 9 to rotate. The coating slider 13 cooperates with the first transmission screw 9 through the threaded hole and moves horizontally in the regulating rail 8 to accurately position the coating area along the length of the filter bag. The coating motor 19 drives the second transmission screw 15 to rotate, so that the regulating slider 16 moves in the coating groove 14. According to the thickness of the filter bag, the distance between the coating head 23 and the surface of the filter bag is automatically adjusted.
[0026] Working principle: In order to fix the filter bag, the operator puts the filter bag on the fixing cylinder 30, and at the same time aligns the part of the filter bag that needs to be glued with the glue applicator 23. The adjusting cylinder 31 is started, and its output end pushes the mounting rod 33 down along the slide groove 32, so that the bidirectional cylinder 34 moves to the appropriate position. Then the bidirectional cylinder 34 is started, which drives the two arc-shaped fixing blocks 35 to move closer to the fixing cylinder 30 to clamp the opening of the filter bag, so as to ensure that the glue application trajectory of the filter bag is aligned with the movement trajectory of the glue applicator 23.
[0027] In order to apply glue to the filter bag, the pressure cylinder 6 applies pressure evenly to the extrusion plate 7 according to the output of the glue application head 23, so that the extrusion plate 7 presses down the glue in the glue application tank 4, which can ensure that the glue output speed is uniform. Valves are installed on the two No. 1 glue delivery pipes 25 respectively, so that when the glue application tank 4 is replaced on one side, the No. 1 glue delivery pipe 25 connected to it can be closed to ensure that other glue materials are accurately delivered to the glue application head 23. Two glue-coating buckets 4 are connected in parallel through glue delivery pipe 25. The glue flows into the glue-coating chamber 21 through glue delivery pipe 25 and glue delivery pipe 24. The regulating motor 12 drives the first transmission screw 9 to rotate. The glue-coating slider 13 cooperates with the first transmission screw 9 through the threaded hole and moves horizontally in the regulating rail 8 to accurately position the glue-coating area along the length of the filter bag. The glue-coating motor 19 drives the second transmission screw 15 to rotate, so that the regulating slider 16 moves in the glue-coating trough 14. The glue-coating head 23 is adjusted to have a suitable glue-coating distance from the surface of the filter bag to ensure that the glue discharged evenly can accurately adhere to the filter bag without causing glue overflow or falling off. When the controller controls the corresponding pressing cylinder 6 to extend to its maximum distance, it indicates that the adhesive in the coating bucket 4 has been pushed out. At this time, the pressing cylinder 6 that has completed the operation will be reset, and another pressing cylinder 6 will be started to push the adhesive in another single coating bucket 4. The single coating bucket 4 that has completed the adhesive delivery can be replaced manually, and the working end of the corresponding pressing cylinder 6 will be aligned with the matching first adhesive delivery pipe 25 to complete the replacement.
[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A coating equipment for filter bag processing, characterized in that: Includes a base (1), on which a vertically fixed cylinder (30) is mounted. Two vertical sliding holes (36) are symmetrically opened on the wall of the fixed cylinder (30). An adjusting cylinder (31) with a downward-facing action is mounted on the inner top wall of the fixed cylinder (30). An installation rod (33) is fixed to the bottom of the adjusting cylinder (31). Two bidirectional cylinders (34) are respectively installed on both sides of the center of the installation rod (33). The bidirectional cylinders (34) are positioned with their action direction facing the sliding hole (36) on one side. The action end of the double-acting cylinder (34) moves through the sliding hole (36). The action rod of the double-acting cylinder (34) is perpendicular to the action rod of the adjusting cylinder (31). An arc-shaped fixing block (35) is installed at the end of the action rod of the double-acting cylinder (34). The arc-shaped fixing block (35) is located outside the fixed cylinder (30), and the concave direction of the arc-shaped fixing block (35) is set towards the fixed cylinder (30). A sliding groove (32) is opened in the vertical direction inside the fixed cylinder (30). The two ends of the mounting rod (33) are respectively slidably set inside the sliding groove (32).
2. The adhesive coating equipment for filter bag processing according to claim 1, characterized in that: The base (1) is provided with a mounting bracket (2), the mounting bracket (2) is provided with a placement plate (3), the placement plate (3) is provided with a glue-applying bucket (4), the glue-applying bucket (4) is provided with a mounting plate (5) above the glue-applying bucket (4), the mounting plate (5) is provided with a glue-pressing cylinder (6), the glue-pressing cylinder (6) is provided with a squeezing plate (7) at its output end, and the squeezing plate (7) is provided above the glue-applying bucket (4).
3. The adhesive coating equipment for filter bag processing according to claim 2, characterized in that: The mounting bracket (2) is provided with an adjustment rail (8), and a first transmission screw (9) is rotatably arranged inside the adjustment rail (8). A positioning rod (10) is provided on the side of the first transmission screw (9). A glue-applying slider (13) is slidably arranged inside the adjustment rail (8). The glue-applying slider (13) is provided with a threaded hole and a positioning hole. The first transmission screw (9) rotates through the threaded hole provided on the glue-applying slider (13). The positioning rod (10) passes through the positioning hole opened on the glue-applying slider (13). A second motor bracket (11) is provided at the top of the mounting bracket (2). An adjustment motor (12) is provided on the second motor bracket (11). The output end of the adjustment motor (12) is fixedly connected to the top of the first transmission screw (9).
4. The adhesive coating equipment for filter bag processing according to claim 3, characterized in that: The glue-applying slider (13) has a glue-applying groove (14), a second transmission screw (15) is rotatably arranged in the glue-applying groove (14), an adjusting slider (16) is slidably arranged in the glue-applying groove (14), a threaded hole is provided on the adjusting slider (16), the second transmission screw (15) rotates through the threaded hole on the adjusting slider (16), a third motor bracket (18) is provided at the top of the glue-applying slider (13), a glue-applying motor (19) is provided on the third motor bracket (18), and the output end of the glue-applying motor (19) is fixedly connected to the top of the second transmission screw (15).
5. The adhesive coating equipment for filter bag processing according to claim 4, characterized in that: The bottom of the adjusting slider (16) is provided with a glue-applying bin (21). The two glue-applying buckets (4) are connected by a first glue-applying pipe (25). A second glue-applying pipe (24) is provided on the first glue-applying pipe (25). The other end of the second glue-applying pipe (24) is connected to the glue-applying bin (21). A glue-applying head (23) is provided on the glue-applying bin (21) through a fixing ring (22). A support column (38) is provided at the bottom of the base (1).
6. The adhesive coating equipment for filter bag processing according to claim 3, characterized in that: The pressing cylinder (6), adjusting motor (12) and applying motor (19) are all connected to an external controller, which is used to control the start and stop of the pressing cylinder (6), adjusting motor (12) and applying motor (19).