Film loading device
Patent Information
- Application Number
- CN202522412453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]本实用新型提供一种薄膜上料装置,以解决抗静电薄膜均匀性差的技术问题
[0015]本实用新型的有益效果:本实用新型提出的一种薄膜上料装置,通过设置的涂料机构和刮料机构,能够自动对薄膜进行涂覆屏蔽材料,同时设置的刮料机构能够使薄膜上的屏蔽材料的厚度固定,提升了抗静电薄膜的涂料均匀性,同时涂覆抗静电材料时无需人员手动涂覆,设置的挡板避免抗静电材料外溢,降低了成本,提高整个涂料区域清洁度。
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Figure CN224807741U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thin film processing equipment technology, and in particular to a thin film feeding device. Background Technology
[0002] Antistatic film is a packaging material with antistatic properties, widely used in the electronics industry, aerospace and other fields, mainly to prevent static electricity from damaging precision components such as integrated circuits.
[0003] In the existing technology, the process of antistatic film mainly involves coating the surface of the film material with an antistatic material. During the coating process, the antistatic material is mainly applied to the film by manual feeding, resulting in poor uniformity of the formed antistatic film. Utility Model Content
[0004] This invention provides a film feeding device to solve the technical problem of poor uniformity of antistatic films.
[0005] This utility model provides a film feeding device, which includes a base, a support plate, and a film feeding mechanism. Along the traveling direction of the film, a coating mechanism and a scraping mechanism are sequentially arranged on the support plate. The coating mechanism includes a fixed frame and a feeding barrel. The fixed frame is equipped with a baffle plate assembly, which includes multiple pressure rollers located between the feeding barrel and the scraping mechanism. The scraping mechanism includes a support frame and a main shaft rotatably mounted on the support frame, with scraping blocks mounted on the main shaft.
[0006] In one embodiment of the present invention, a driving cylinder is provided on the fixed frame, and a fixed plate is provided through the output end of the driving cylinder in the fixed frame. The feeding bucket is disposed on the fixed plate, and the driving cylinder is used to drive the feeding bucket to move closer to or away from the film.
[0007] In one embodiment of the present invention, the baffle assembly includes a first baffle, a second baffle, and a third baffle. The first baffle is located on both sides of the fixed plate in the width direction, the second baffle is located at the bottom of the first baffle and in contact with the film, and the third baffle is disposed on the side of the first baffle close to the scraping mechanism.
[0008] In one embodiment of the present invention, the bottom of the feeding barrel is provided with a plurality of discharge holes, and the plurality of discharge holes correspond to the moving path of the film.
[0009] In one embodiment of the present invention, the scraping mechanism further includes a first adjusting component disposed on the left and right sides of the support plate. The first adjusting component includes a first adjusting cylinder and a first slider. The first adjusting cylinder passes through the support frame and is provided with the first slider. The first slider is slidably connected to the support frame. The main shaft is rotatably connected between the sliders. The main shaft is provided with a mounting block. The scraping block is detachably connected to the scraping block. One end of the main shaft is provided with a drive rod for driving the main shaft to rotate.
[0010] In one embodiment of the present invention, the film feeding device further includes a traction mechanism, which is disposed on the side of the scraping mechanism away from the coating mechanism, and is used to drive the film to move.
[0011] In one embodiment of the present invention, the traction mechanism includes a driving wheel and a driven wheel. The driving wheel is disposed on the base, and the diaphragm is located between the driving wheel and the driven wheel. The gap between the driving wheel and the driven wheel is smaller than the thickness of the diaphragm and is used to drive the diaphragm to move.
[0012] In one embodiment of the present invention, the traction mechanism further includes a second adjustment component disposed on the left and right sides of the support plate. The second adjustment component includes a traction frame and a second slider. A second adjustment cylinder is disposed on the traction frame. The output end of the second adjustment cylinder passes through the traction frame and is connected to the second slider. The second slider is slidably connected to the traction frame. A traction shaft is disposed between the second sliders. The driven wheel is disposed on the traction shaft.
[0013] In one embodiment of the present invention, the film feeding device further includes a measuring mechanism, which includes a fixed rod, a meter counter, and a detection wheel. The fixed rod is disposed on the support plate, the meter counter is detachably connected to the fixed rod, and the detection wheel is rotatably connected to the input end of the meter counter. The detection wheel abuts against the driven wheel and is used to drive the wheel to rotate via the driven wheel.
[0014] In one embodiment of this utility model, the fixing frame and the support frame are provided with a partition plate.
[0015] The beneficial effects of this utility model are as follows: The film feeding device proposed in this utility model can automatically coat the film with shielding material through the setting of the coating mechanism and the scraping mechanism. At the same time, the setting of the scraping mechanism can fix the thickness of the shielding material on the film, improve the coating uniformity of the antistatic film, and eliminate the need for manual coating when coating the antistatic material. The setting of the baffle prevents the antistatic material from overflowing, reduces costs, and improves the cleanliness of the entire coating area. Attached Figure Description
[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. It is obvious that the drawings described below are merely some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort.
[0017] In the attached diagram: Figure 1 An overall sectional view provided for an embodiment of this utility model; Figure 2 This is a top view provided in one embodiment of the present utility model; Figure 3 This is a first cross-sectional view of the coating mechanism provided in one embodiment of the present utility model; Figure 4 This is a second sectional view of the coating mechanism provided in one embodiment of the present invention; Figure 5 This is a cross-sectional view of the scraping mechanism provided in one embodiment of the present invention; Figure 6 This is a cross-sectional view of the traction mechanism provided in one embodiment of the present invention.
[0018] The attached figures are labeled as follows: Base 1, support plate 101, feeding roller 2, guide roller 3, coating mechanism 4, fixing frame 401, drive cylinder 402, fixing plate 403, feeding hopper 404, discharge hole 4041, first baffle 405, second baffle 406, pressure roller 407, third baffle 408, scraping mechanism 5, support frame 501, first adjusting cylinder 502, first slider 503, main shaft 504, mounting block 505, scraping block 506, traction mechanism 6, traction frame 601, second adjusting cylinder 602, second slider 603, driven wheel 604, driving wheel 605, fixing rod 606, meter counter 607, detection wheel 608, drive motor 609, film 7, separator plate 8. Detailed Implementation
[0019] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0020] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0021] In the following description, numerous details are explored to provide a more thorough explanation of embodiments of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring embodiments of the present invention.
[0022] like Figure 1 - Figure 6 As shown, this utility model provides a film feeding device.
[0023] In an exemplary embodiment, the film feeding device includes a base, a support plate, and a film feeding mechanism. Along the film's travel direction, a coating mechanism and a scraping mechanism are sequentially arranged on the support plate. The coating mechanism includes a fixed frame and a feeding hopper. The fixed frame is equipped with a baffle plate assembly, which includes multiple pressure rollers located between the feeding hopper and the scraping mechanism. The scraping mechanism includes a support frame and a main shaft rotatably mounted on the support frame, with scraping blocks mounted on the main shaft.
[0024] In this embodiment, the coating mechanism and scraping mechanism enable automatic coating of the film with shielding material. The scraping mechanism also ensures that the thickness of the shielding material on the film is fixed, improving the uniformity of the coating on the antistatic film. Furthermore, no manual coating is required when applying the antistatic material, and the baffle prevents the antistatic material from overflowing, reducing costs and improving the cleanliness of the entire coating area.
[0025] For example, in this embodiment, the feeding mechanism includes a feeding roller disposed on the base and a guide roller disposed at the front of the support plate. The feeding roller is a roller tube with a tensioning function, which can fix the film. The guide roller is used to turn the film. After the film roll is fixed on the feeding roller, the end of the film is pulled out and wrapped around the guide roller to be parallel to the support plate and in contact with the support plate.
[0026] For example, in this embodiment, the fixing frame spans across the support plate and has a gate-shaped structure.
[0027] For example, in this embodiment, there are multiple pressure rollers. By using multiple pressure rollers to roll the shielding material, the uniformity of the shielding material on the film can be further improved.
[0028] It is worth noting that in this embodiment, the bottom of the feeding barrel is provided with multiple discharge holes, which are arranged in a rectangular or circular array. A pressurizing mechanism is provided inside the feeding barrel. After the coating is started, the pressurizing mechanism pressurizes the shielding material inside the feeding barrel. The shielding material is discharged at a constant speed through the discharge holes of the feeding barrel. The shielding material falls from the discharge holes onto the film material and is flattened by the pressure roller and evenly spread on the film.
[0029] It should also be noted that the shielding material in this embodiment is a paste, which has a certain viscosity and can adhere to the film.
[0030] In one exemplary embodiment, a drive cylinder is provided on the fixing frame, and the output end of the drive cylinder passes through a fixing plate provided on the fixing frame. The feed hopper is disposed on the fixing plate, and the drive cylinder is used to drive the feed hopper to move closer to or away from the film.
[0031] In this embodiment, the fixed plate can move vertically by means of a driving cylinder, thereby moving the baffle assembly closer to or away from the film and thus achieving the material blocking function.
[0032] For example, in this embodiment, there are two driving cylinders, symmetrically arranged on the fixed frame, to provide a stable driving force for the fixed plate. In a specific embodiment, the driving cylinders are installed at the front of the fixed frame so that the baffle assembly can stop the material.
[0033] An exemplary baffle assembly includes a first baffle, a second baffle, and a third baffle. The first baffle is located on both sides of the fixed plate in the width direction. The second baffle is located at the bottom of the first baffle and contacts the film. The third baffle is disposed on the side of the first baffle near the scraping mechanism. In this embodiment, the first baffle mainly serves a supporting function and is used to mount the pressure roller and the second baffle. The pressure roller is rotatably mounted on the first baffle. The second baffle is mounted at the bottom of the first baffle and can be made of rubber. Its bottom can contact the film to avoid scratching the film. The third baffle can prevent the shielding material after scraping by the scraping mechanism from accumulating between the scraping mechanism and the coating mechanism and overflowing from both sides. Together with the partition plate on the support plate, it can ensure that the shielding material is always on the film and will not overflow.
[0034] It is worth noting that the descent height of the fixed plate driven by the drive cylinder is set according to the specific requirements of the antistatic film. Different antistatic films have different shielding material thicknesses, and the descent height of the pressure roller is also different. The distance between the bottom of the pressure roller and the film is the same as the required shielding material thickness.
[0035] It should also be noted that in this embodiment, the height of the pressure roller in the vertical direction is moderately lower than the outlet end of the discharge hole, and the width of the pressure roller for pressing the material is moderately greater than the required width of the shielding material.
[0036] In an exemplary embodiment, the scraping mechanism further includes a first adjustment component disposed on the left and right sides of the support plate. The first adjustment component includes a first adjustment cylinder and a first slider. The first adjustment cylinder passes through the support frame and is provided with the first slider. The first slider is slidably connected to the support frame. The main shaft is rotatably connected between the sliders. The main shaft is provided with a mounting block. The scraping block is detachably connected to the scraping block. One end of the main shaft is provided with a drive rod for driving the main shaft to rotate.
[0037] In this embodiment, the scraping mechanism can control the thickness of the shielding material on the film, thereby improving the uniformity of the shielding material. The first adjustment component can indirectly adjust the height of the scraping block, and the distance between the scraping part and the film can be adjusted during scraping to determine the thickness of the shielding material.
[0038] For example, in this embodiment, when the first adjusting cylinder drives the first slider to move up and down, the first slider moves under the guidance of the support frame.
[0039] For example, in this embodiment, one end of the main shaft is provided with an adjustment motor, wherein the adjustment motor is a servo motor, and the angle at which the adjustment motor drives the scraper block to rotate corresponds to the corresponding height, which is stored in the control system. The adjustment motor is controlled by the control system, and when the required thickness of the shielding material is input, the scraper block is driven to rotate at the corresponding angle.
[0040] It is worth noting that in this embodiment, the scraping part of the scraping block is an arc-shaped part, and the scraped shielding material is located in the area formed between the scraping block, the baffle assembly and the partition plate.
[0041] In one exemplary embodiment, the film feeding device further includes a traction mechanism disposed on the side of the scraping mechanism away from the coating mechanism, and the traction mechanism is used to drive the film to move.
[0042] In this embodiment, the traction mechanism provides driving force for the transport of the film.
[0043] For example, the traction mechanism includes a driving wheel and a driven wheel. The driving wheel is mounted on a base, and the film is located between the driving wheel and the driven wheel. The gap between the driving wheel and the driven wheel is smaller than the thickness of the film and is used to drive the film to move. Simultaneously, the traction mechanism also includes second adjustment components mounted on the left and right sides of a support plate. The second adjustment components include a traction frame and a second slider. A second adjustment cylinder is mounted on the traction frame, and the output end of the second adjustment cylinder passes through the traction frame and connects to the second slider. The second slider is slidably connected to the traction frame, and a traction shaft is provided between the second sliders. The driven wheel is mounted on the traction shaft. In a specific embodiment, the driving wheel is fixed to the base by a driving rod. A drive motor is provided on one side of the base, and the output end of the drive motor is coaxially connected to the driving wheel to transmit power. Since the gap between the driving wheel and the driven wheel is smaller than the thickness of the film, the film sandwiched between the driving wheel and the driven wheel is transported to the rear, achieving film driving. Furthermore, in this embodiment, the height of the driven wheel can be adjusted by the second adjustment components, allowing the gap between the driven wheel and the driving wheel to be changed to accommodate films of different sizes.
[0044] In an exemplary embodiment, the present invention further includes a measuring mechanism, which includes a fixed rod, a meter counter, and a detection wheel. The fixed rod is mounted on a support plate, the meter counter is detachably connected to the fixed rod, and the detection wheel is rotatably connected to the input end of the meter counter. The detection wheel abuts against the driven wheel and is used to drive the wheel to rotate via the driven wheel.
[0045] In this embodiment, the processing length of the film can be detected by the set measuring mechanism. Specifically, since the driven wheel rotates and drives the detection wheel to rotate, the number of rotations of the detection wheel is transmitted to the meter counter. The meter counter can calculate the length of the film passing through the traction mechanism based on the size of the driven wheel and the number of rotations, and then feed the data back to the control system and output it.
[0046] In summary, this utility model, through its coating mechanism and scraping mechanism, can automatically coat the film with shielding material. At the same time, the scraping mechanism can fix the thickness of the shielding material on the film, thereby improving the uniformity of the coating on the antistatic film, reducing costs, and improving the cleanliness of the entire coating area.
[0047] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A film feeding device, characterized in that: The device includes a base with a support plate and a film feeding mechanism. Along the direction of film travel, a coating mechanism and a scraping mechanism are sequentially arranged on the support plate. The coating mechanism includes a fixed frame and a feeding hopper. The fixed frame has a baffle assembly, which includes multiple pressure rollers located between the feeding hopper and the scraping mechanism. The scraping mechanism includes a support frame and a main shaft rotatably mounted on the support frame, with scraping blocks mounted on the main shaft.
2. The film feeding device according to claim 1, characterized in that: The fixed frame is equipped with a driving cylinder, and the output end of the driving cylinder passes through the fixed frame and is provided with a fixed plate. The feeding bucket is set on the fixed plate, and the driving cylinder is used to drive the feeding bucket to move closer to or away from the film.
3. The film feeding device according to claim 2, characterized in that: The baffle assembly includes a first baffle, a second baffle, and a third baffle. The first baffle is located on both sides of the fixed plate in the width direction. The second baffle is located at the bottom of the first baffle and in contact with the film. The third baffle is disposed on the side of the first baffle close to the scraping mechanism.
4. The film feeding device according to claim 1, characterized in that: The bottom of the feeding hopper is provided with multiple discharge holes, and the multiple discharge holes correspond to the movement path of the film.
5. The film feeding device according to claim 1, characterized in that: The scraping mechanism further includes a first adjustment component disposed on the left and right sides of the support plate. The first adjustment component includes a first adjustment cylinder and a first slider. The first adjustment cylinder passes through the support frame and is provided with the first slider. The first slider is slidably connected to the support frame. The main shaft is rotatably connected between the sliders. The main shaft is provided with a mounting block. The scraping block is detachably connected to the scraping block. One end of the main shaft is provided with a drive rod for driving the main shaft to rotate.
6. The film feeding device according to claim 1, characterized in that: The film feeding device also includes a traction mechanism, which is located on the side of the scraping mechanism away from the coating mechanism, and is used to drive the film to move.
7. The film feeding device according to claim 6, characterized in that: The traction mechanism includes a driving wheel and a driven wheel. The driving wheel is disposed on the base, and the diaphragm is located between the driving wheel and the driven wheel. The gap between the driving wheel and the driven wheel is smaller than the thickness of the diaphragm and is used to drive the diaphragm to move.
8. The film feeding device according to claim 7, characterized in that: The traction mechanism further includes a second adjustment component disposed on the left and right sides of the support plate. The second adjustment component includes a traction frame and a second slider. A second adjustment cylinder is provided on the traction frame. The output end of the second adjustment cylinder passes through the traction frame and is connected to the second slider. The second slider is slidably connected to the traction frame. A traction shaft is provided between the second sliders. The driven wheel is disposed on the traction shaft.
9. The film feeding device according to claim 7, characterized in that: The film feeding device also includes a measuring mechanism, which includes a fixed rod, a meter counter, and a detection wheel. The fixed rod is mounted on the support plate, the meter counter is detachably connected to the fixed rod, and the detection wheel is rotatably connected to the input end of the meter counter. The detection wheel abuts against the driven wheel and is used to drive the wheel to rotate via the driven wheel.
10. The film feeding device according to claim 1, characterized in that: The fixed frame and support frame are equipped with partition plates.