An automated processing line for back-bonded mirror unit packages

Abstract

The utility model discloses a kind of automatic processing production lines of rear glue joint mirror integral packaging, including work assembly, the rear side surface of installation protective shell is fixedly connected with L-shaped limit plate, the bottom inner side surface of installation protective shell is fixedly connected in the both side surface of automatic dispensing equipment body, the utility model relates to rear glue joint mirror processing technical field;The automatic processing production line of rear glue joint mirror integral packaging, by the telescopic action of electric telescopic link, square connecting block and protective back plate can be driven to slide up and down along the gap between square connecting rod and installation protective shell, realize the automatic opening and closing of protective back plate;When needing to feed, discharge or maintain equipment, electric telescopic link elongation pushes protective back plate to move down and open, shorten after operation is completed and drive protective back plate to move up and close, both ensure dustproof closed nature, and operation convenience is improved, protective structure is manually switched without manual, reduce dust introduction risk brought by manual intervention.

Description

Technical Field

[0001] This utility model relates to the field of post-glued mirror processing technology, specifically an automated processing production line for the overall packaging of post-glued mirrors. Background Technology

[0002] In the existing automated processing of post-bonded mirror encapsulation, the automatic dispensing step is one of the key processes affecting product quality. Although traditional automatic dispensing equipment can control the amount of adhesive dispensed to a certain extent, it lacks an effective dust protection structure.

[0003] In current technology, dust in the processing environment during the automated processing of post-bonded lens encapsulation can easily fall into the adhesive layer or adhere to the lens surface, resulting in a decrease in the cleanliness of the light-transmitting area of ​​the lens after bonding, and even defects such as bubbles and impurities, affecting optical performance. At the same time, although existing automatic dispensing equipment can ensure a constant amount of adhesive, it is difficult to achieve uniform coating on complex curved contours.

[0004] To address these issues, this invention provides an automated production line for the overall encapsulation of post-glued mirrors. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an automated processing and production line for the overall encapsulation of post-glued mirrors, thus solving the aforementioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated processing production line for the overall encapsulation of a post-glued mirror, comprising a working component, the working component including an automatic dispensing equipment body, a dustproof component provided on the outer side of the automatic dispensing equipment body, the dustproof component including a protective housing, an L-shaped limiting plate fixedly connected to the rear surface of the protective housing, two L-shaped limiting plates in corresponding positions, a square connecting rod fixedly connected between the tops of the two L-shaped limiting plates, a protective rear plate slidably connected between the square connecting rod and the protective housing, an acrylic observation window fixedly connected to the front surface of the protective housing, and the bottom inner surface of the protective housing fixedly connected to both sides of the automatic dispensing equipment body.

[0007] Furthermore, an outward-extending block is fixedly connected to the outer surface of the square connecting rod, an electric telescopic rod is fixedly connected to the lower surface of the outward-extending block, a square connecting block is fixedly connected to the output end of the electric telescopic rod, and the inner surface of the square connecting block is fixedly connected to the outer surface of the protective rear plate.

[0008] By adopting the above technical solution, the electric telescopic rod can be extended and retracted to drive the square connecting block and the protective back plate to slide up and down along the gap between the square connecting rod and the protective shell, thereby realizing the automatic opening and closing of the protective back plate. When it is necessary to load or unload materials or maintain equipment, the electric telescopic rod extends to push the protective back plate down to open. After the operation is completed, it shortens to drive the protective back plate up to close. This not only ensures dustproof sealing but also improves the convenience of operation. There is no need for manual opening and closing of the protective structure, reducing the risk of dust introduction caused by manual intervention.

[0009] Furthermore, the lower surface of the acrylic viewing window is fixedly connected to the upper surface of the automatic dispensing equipment body.

[0010] Using the above technical solution, the acrylic material has high light transmittance, allowing operators to clearly observe the dispensing trajectory, adhesive layer thickness, and lens placement status inside the automatic dispensing equipment. The processing can be monitored in real time without stopping the machine, avoiding a decrease in production efficiency due to downtime for inspection. At the same time, the fixed connection between the acrylic observation window and the automatic dispensing equipment body can reduce the gap between the observation window and the equipment, further enhancing the dustproof effect and preventing dust from entering the equipment through the gaps.

[0011] Furthermore, a gantry frame is fixedly connected to the upper surface of the automatic dispensing equipment body, and an extrusion component is slidably connected to the side surface of the gantry frame.

[0012] Using the above technical solution, the gantry provides stable installation and sliding support for the extrusion components.

[0013] Furthermore, a connecting cylinder is fixedly connected to the lower surface of the extrusion component, a square temporary storage chamber is fixedly connected to the lower surface of the connecting cylinder, and a dispensing hose is fixedly connected to the lower surface of the square temporary storage chamber.

[0014] Using the above technical solution, the connecting cylinder can stably transport the adhesive output from the extrusion component to the square temporary storage bin. The square temporary storage bin can temporarily store and buffer the adhesive, avoiding unstable adhesive output caused by fluctuations in the adhesive supply speed of the extrusion component. At the same time, the structural design of the square temporary storage bin can reduce dead corners where the adhesive remains in the bin, reducing the risk of adhesive curing and clogging. The dispensing hose has a certain degree of flexibility and can flexibly adjust the dispensing angle as the extrusion component moves, ensuring that the adhesive is accurately applied to the designated position on the lens and improving dispensing accuracy.

[0015] Furthermore, one end of the glue-feeding hose is fixedly connected to the upper surface of the square temporary storage bin, and the other end of the glue-feeding hose is fixedly connected to the body of the automatic glue dispensing equipment.

[0016] By adopting the above technical solution, the glue storage mechanism inside the automatic dispensing equipment body can be connected to the square temporary storage bin through the glue-feeding hose. This allows the flexibility of the glue-feeding hose to adapt to the movement of the extrusion component and to adapt to coating of different curved contours. It avoids the glue conveying pipeline from being pulled or broken due to equipment movement, while ensuring the continuity of glue conveying, preventing glue layer loss caused by glue breakage, and improving the stability of glue conveying.

[0017] Beneficial effects This invention provides an automated production line for the overall encapsulation of post-glued mirrors. Compared with the prior art, it has the following advantages: 1. This automated processing production line for the overall encapsulation of glued mirrors uses an electric telescopic rod to slide the square connecting block and the protective back plate up and down along the gap between the square connecting rod and the protective shell, thus achieving automatic opening and closing of the protective back plate. When loading, unloading, or maintaining equipment is required, the electric telescopic rod extends to push the protective back plate down to open, and shortens after the operation to push the protective back plate up to close. This ensures dustproof sealing and improves operational convenience, eliminating the need for manual opening and closing of the protective structure and reducing the risk of dust introduction due to human intervention.

[0018] 2. The automated processing production line for the overall encapsulation of the glued mirror can connect the glue storage mechanism inside the automatic dispensing equipment to the square temporary storage bin through the glue-feeding hose. This allows the flexibility of the glue-feeding hose to adapt to the movement of the extrusion components and to accommodate coating of different curved surfaces. This avoids the glue conveying pipeline from being pulled or broken due to equipment movement, while ensuring the continuity of glue conveying, preventing glue layer loss due to glue breakage, and improving the stability of glue conveying. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a perspective view of the external structure of this utility model; Figure 2 This is a partial structural front view of this utility model; Figure 3 This is the utility model Figure 2 Enlarged view of the structure at point A in the image; Figure 4 This is a rear view of the structure of this utility model.

[0021] In the diagram: 1. Working components; 101. Automatic dispensing equipment body; 102. Gantry frame; 103. Extrusion component; 104. Connecting cylinder; 105. Square temporary storage bin; 106. Dispensing hose; 107. Injection hose; 2. Dustproof components; 201. Mounting protective shell; 202. Acrylic observation window; 203. L-shaped limit plate; 204. Protective rear plate; 205. Square connecting rod; 206. Outward extension block; 207. Electric telescopic rod; 208. Square connecting block. Detailed Implementation

[0022] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0023] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] Reference Figures 1 to 4 This application provides an automated processing production line for the overall encapsulation of a post-glued mirror, including a working component 1. The working component 1 includes an automatic dispensing equipment body 101. A dustproof component 2 is provided on the outside of the automatic dispensing equipment body 101. The dustproof component 2 includes a protective housing 201. An L-shaped limiting plate 203 is fixedly connected to the rear surface of the protective housing 201. There are two L-shaped limiting plates 203, and their positions correspond. A square connecting rod 205 is fixedly connected between the tops of the two L-shaped limiting plates 203. A protective back plate 204 is slidably connected between the square connecting rod 205 and the protective housing 201. An acrylic observation window 202 is fixedly connected to the front surface of the protective housing 201. The bottom inner surface of the protective housing 201 is fixedly connected to both sides of the automatic dispensing equipment body 101. An outwardly extending block 206 is fixedly connected to the outer surface of the square connecting rod 205. An electric telescopic rod 207 is fixedly connected to the lower surface of the outwardly extending block 206. A square connecting block 208 is fixedly connected to the output end of the electric telescopic rod 207. The inner surface of the square connecting block 208 is fixedly connected to the outer surface of the protective back plate 204.

[0025] In this embodiment, in the automated processing production line for the overall encapsulation of the glued lens, the dustproof component 2 constructs a closed protective space for the automatic dispensing equipment body 101 by installing a protective shell 201, a protective back plate 204, and an acrylic observation window 202. The bottom inner surface of the protective shell 201 is fixedly connected to both sides of the automatic dispensing equipment body 101, and the lower surface of the acrylic observation window 202 fixed on its front surface is further fixed to the upper surface of the automatic dispensing equipment body 101, forming a multi-directional closed structure that can prevent dust from the external environment from entering the dispensing operation area of ​​the automatic dispensing equipment body 101, thus avoiding dust contamination of the adhesive or lens surface. The two corresponding L-shaped limiting plates 203 fixed on the rear surface of the protective shell 201 are connected by a square connecting rod 205 fixed at the top. The protective rear plate 204 provides sliding support, allowing it to slide up and down along the gap between the square connecting rod 205 and the mounting protective shell 201. The outer surface of the square connecting rod 205 is fixed with an outwardly extending block 206, and the output end of the electric telescopic rod 207, fixed to its lower surface, is fixed to the outer surface of the protective rear plate 204 via a square connecting block 208. When lens loading, unloading, or equipment maintenance is required, the electric telescopic rod 207 extends and drives the protective rear plate 204 to slide downward through the square connecting block 208, opening the operating opening on the rear side of the mounting protective shell 201. After the operation is completed, the electric telescopic rod 207 shortens, driving the protective rear plate 204 to slide upward and reset, closing the operating opening and restoring the closed protective state, thus achieving a synergy between dust protection and operational convenience.

[0026] Reference Figures 1 to 4 In one aspect of this embodiment, the lower surface of the acrylic viewing window 202 is fixedly connected to the upper surface of the automatic dispensing equipment body 101.

[0027] In this embodiment, the acrylic observation window 202 is made of high-transmittance acrylic material. Its lower surface is fixed to the upper surface of the automatic dispensing equipment body 101, and its front side is fixed to the front surface of the protective shell 201. While maintaining dustproof sealing, it allows operators to clearly observe the dispensing trajectory, adhesive coating uniformity, and lens positioning status inside the automatic dispensing equipment body 101 without opening the protective structure. When problems such as dispensing deviation or adhesive layer abnormality are found, the operation can be stopped in time through the equipment control system to avoid the continuous generation of defective products and ensure real-time controllability of dispensing processing quality.

[0028] Reference Figures 1 to 4 In one aspect of this embodiment, a gantry frame 102 is fixedly connected to the upper surface of the automatic dispensing equipment body 101, and an extrusion component 103 is slidably connected to the side surface of the gantry frame 102.

[0029] In this embodiment, the gantry frame 102 fixed on the upper surface of the automatic dispensing equipment body 101 has its side surface slidably connected to the extrusion component 103, forming a movable support structure for the extrusion component 103. According to the specifications of the post-glued lens, the equipment control system drives the extrusion component 103 to slide and adjust along the side surface of the gantry frame 102 in the X and Y axis directions, so that the extrusion component 103 can be accurately moved to the preset dispensing position of the lens, adapting to the dispensing processing requirements of post-glued lenses of different specifications and improving the equipment's compatibility with products.

[0030] Reference Figures 1 to 4 In one aspect of this embodiment, a connecting cylinder 104 is fixedly connected to the lower surface of the extrusion component 103, a square temporary storage chamber 105 is fixedly connected to the lower surface of the connecting cylinder 104, and a dispensing hose 106 is fixedly connected to the lower surface of the square temporary storage chamber 105.

[0031] In this embodiment, the extrusion component 103 is connected to the square temporary storage chamber 105 via a connecting cylinder 104 fixed to its lower surface. The dispensing hose 106 fixed to the lower surface of the square temporary storage chamber 105 serves as the final output channel for the adhesive. During the dispensing operation, the adhesive output by the extrusion component 103 is first transported to the square temporary storage chamber 105 via the connecting cylinder 104. The square temporary storage chamber 105 temporarily stores and buffers the pressure of the adhesive, which can prevent the dispensing volume from being unstable due to fluctuations in the adhesive supply speed of the extrusion component 103. After buffering, the adhesive is then precisely coated onto the lens surface via the dispensing hose 106. At the same time, the flexibility of the dispensing hose 106 allows for flexible adjustment of the dispensing angle as the extrusion component 103 moves, ensuring uniform coating of the adhesive in the designated area of ​​the lens.

[0032] Reference Figures 1 to 4 In one aspect of this embodiment, one end of a glue-feeding hose 107 is fixedly connected to the upper surface of the square temporary storage bin 105, and the other end of the glue-feeding hose 107 is fixedly connected to the automatic dispensing equipment body 101.

[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0034] Working principle: First, according to the needs of lens loading, unloading, or equipment maintenance, the electric telescopic rod 207, which is fixed to the outer surface of the square connecting rod 205 by the outward extension block 206, is activated. The electric telescopic rod 207 extends and drives the protective rear plate 204 to slide downward along the gap between the square connecting rod 205 and the mounting protective shell 201 through the square connecting block 208, opening the operating opening on the rear side of the mounting protective shell 201. The square connecting rod 205 is fixed to the rear surface of the mounting protective shell 201 by two correspondingly set L-shaped limiting plates 203. The post-glued lens to be glued is then placed... After the lens is placed at the designated processing position on the automatic dispensing equipment body 101, the electric telescopic rod 207 is shortened, causing the protective rear plate 204 to slide upward and reset, closing the operating opening. At this time, the protective shell 201, the protective rear plate 204, and the acrylic observation window 202 fixed on the front together form a closed protective space. The lower surface of the acrylic observation window 202 is fixed to the upper surface of the automatic dispensing equipment body 101, achieving dust protection while facilitating observation of the internal processing status. Subsequently, the automatic dispensing equipment body 101 is started, and its internal adhesive storage mechanism activates the adhesive-feeding soft... The tube 107 conveys the adhesive to the square temporary storage bin 105. One end of the adhesive-feeding hose 107 is fixed to the upper surface of the square temporary storage bin 105, and the other end is fixed to the automatic dispensing equipment body 101. According to the specifications of the glued mirror lens, the extrusion component 103, which is slidably connected to the side surface of the gantry 102 fixed to the upper surface of the automatic dispensing equipment body 101, is driven by the equipment control system to adjust the extrusion component 103 to the preset dispensing position along the gantry 102. When the extrusion component 103 is working, the adhesive it outputs is conveyed to the square temporary storage bin 105 through the connecting cylinder 104 fixed to the lower surface. After temporary storage and pressure buffering in the square temporary storage chamber 105, the adhesive is precisely applied to the lens surface through the adhesive dispensing hose 106 fixed on the lower surface of the square temporary storage chamber 105, completing the dispensing process of a single post-glued lens. During the process, the operator can monitor the dispensing trajectory and adhesive application status in real time through the acrylic observation window 202. After the process is completed, the electric telescopic rod 207 is activated again to open the protective back plate 204, and the processed lens is taken out to enter the next processing cycle, thereby realizing the automated continuous operation of the dispensing process in the overall encapsulation of the post-glued lens.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated processing line for post-bonded mirror integral encapsulation, comprising a working component (1), characterized in that: The working component (1) includes an automatic dispensing equipment body (101), and a dustproof component (2) is provided on the outside of the automatic dispensing equipment body (101). The dustproof component (2) includes a protective housing (201). An L-shaped limiting plate (203) is fixedly connected to the rear surface of the protective housing (201). There are two L-shaped limiting plates (203) and their positions correspond. A square connecting rod (205) is fixedly connected between the tops of the two L-shaped limiting plates (203). A protective rear plate (204) is slidably connected between the square connecting rod (205) and the protective housing (201). An acrylic observation window (202) is fixedly connected to the front surface of the protective housing (201). The bottom inner surface of the protective housing (201) is fixedly connected to both sides of the automatic dispensing equipment body (101).

2. The automated processing production line for post-bonded mirror integral encapsulation according to claim 1, characterized in that: An outwardly extending block (206) is fixedly connected to the outer surface of the square connecting rod (205), an electric telescopic rod (207) is fixedly connected to the lower surface of the outwardly extending block (206), a square connecting block (208) is fixedly connected to the output end of the electric telescopic rod (207), and the inner surface of the square connecting block (208) is fixedly connected to the outer surface of the protective rear plate (204).

3. The automated processing production line for post-bonded mirror integral encapsulation according to claim 1, characterized in that: The lower surface of the acrylic observation window (202) is fixedly connected to the upper surface of the automatic dispensing equipment body (101).

4. The automated processing production line for post-bonded mirror integral encapsulation according to claim 1, characterized in that: The automatic dispensing equipment body (101) is fixedly connected to a gantry frame (102) on its upper surface, and an extrusion component (103) is slidably connected to the side surface of the gantry frame (102).

5. The automated processing production line for post-bonded mirror integral encapsulation according to claim 4, characterized in that: The lower surface of the extrusion component (103) is fixedly connected to a connecting cylinder (104), the lower surface of the connecting cylinder (104) is fixedly connected to a square temporary storage chamber (105), and the lower surface of the square temporary storage chamber (105) is fixedly connected to a dispensing hose (106).

6. The automated processing production line for post-bonded mirror integral encapsulation according to claim 5, characterized in that: One end of the glue-feeding hose (107) is fixedly connected to the upper surface of the square temporary storage bin (105), and the other end of the glue-feeding hose (107) is fixedly connected to the body (101) of the automatic glue dispensing equipment.

Images