Screening homogenizing device for borax modified refractory micro powder additives

CN224807796UActive Publication Date: 2026-09-29LUOYANG JUXIN REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202522081581.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-09-29
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0003]现有的耐火材料在筛分时,由于过大颗粒会无法填充耐火材料间隙,故通过筛网分离出粒度超标的颗粒,确保添加剂的粒度符合设计要求,但是不方便调节筛网上筛孔的直径,若需要适配不同粒度标准的添加剂,往往需要停机后人工更换整套筛网,耗时费力

Benefits of technology

[0017]1、本实用新型通过第二自锁电机工作带动第二转轴转动,从而带动第二筛网转动,根据需求调节第一筛网和第二筛网上筛孔之间的距离,从而可以筛选不同粒度标准的添加剂,步进电机工作带动多个搅拌杆转动,通过多个搅拌杆对储料箱内的添加剂进行搅拌,可以打散微粉团聚体,操作简单,便于筛分均化不同粒度标准的添加剂,省时省力;

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Abstract

The utility model discloses a borax improved fireproof material micro powder additive's screening homogenization device, concretely relates to fireproof material screening technical field, including guide material box, riser and storage tank, and the bottom of riser is fixedly connected with guide material box, and the riser is located the bottom of storage tank, and the bottom of storage tank is fixedly connected with the transparent plate, and the bottom of transparent plate is fixedly connected with the riser, and the inside bottom of storage tank is fixedly embedded and installs first screen cloth, and the bottom of first screen cloth is provided with adjusting assembly. The utility model discloses a second self -lock motor work drive second screen cloth rotation, and the distance between the first screen cloth and second screen cloth is adjusted according to the demand, thereby can screen different granularity standard's additive, and the additive in storage tank is stirred through a plurality of stirring rods, can scatter micro powder agglomerate, and the operation is simple, and it is convenient to screen homogenization different granularity standard's additive, saves time and labour.
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Description

Technical Field

[0001] This utility model relates to the field of refractory material screening technology, and more specifically, to a screening and homogenization device for borax-modified refractory material micro powder additives. Background Technology

[0002] Borax-modified refractory powder additives refer to powdered additives made by ultra-fine grinding of borax as the core modifying component. They are mainly used to optimize the performance of refractory materials (such as corundum, mullite, magnesia, etc.). Borax decomposes at high temperatures to form a low-melting-point glass phase, which can promote the bonding between refractory particles, reduce the sintering temperature, and reduce energy consumption during firing. The glass phase can fill the pores inside the refractory material, improve the material density and mechanical strength. Sieving and homogenization are key steps to ensure the stability of the additive's performance and thus ensure the quality of the refractory material.

[0003] When screening existing refractory materials, excessively large particles cannot fill the gaps in the refractory material. Therefore, particles that exceed the size limit are separated by a screen to ensure that the particle size of the additive meets the design requirements. However, it is inconvenient to adjust the diameter of the screen holes. If additives with different particle size standards are required, the entire set of screens often needs to be replaced manually after stopping the machine, which is time-consuming and labor-intensive. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a sieving and homogenizing device for borax-modified refractory powder additives, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sieving and homogenizing device for borax-modified refractory micro powder additives, comprising a feed box, a riser, and a storage box. The bottom end of the riser is fixedly connected to the feed box and is located at the bottom of the storage box. A transparent plate is fixedly connected to the bottom end of the storage box, and the bottom end of the transparent plate is fixedly connected to the riser. A first screen is fixedly embedded in the bottom of the storage box. An adjustment component is provided at the bottom of the first screen. The adjustment component includes a mounting frame, a second self-locking motor, a second rotating shaft, and a second screen. The mounting frame is fixedly installed at the top of the feed box. The second self-locking motor is fixedly installed at the bottom of the mounting frame, and the output shaft end of the second self-locking motor is fixedly connected to the second rotating shaft. The top end of the second rotating shaft is fixedly connected to the second screen, and the top end of the second screen is in contact with the first screen.

[0006] Furthermore, a scale is provided at the bottom of the transparent plate, and the scale is fixedly sleeved on the outside of the riser.

[0007] As can be seen, in the above technical solution, the position of the second screen can be observed by using a transparent plate and a ruler.

[0008] Furthermore, a stepper motor is fixedly connected to the top of the storage box, and a first rotating shaft is fixedly connected to the output shaft end of the stepper motor. Multiple stirring rods are fixedly sleeved on the outside of the first rotating shaft, and the multiple stirring rods are all located inside the storage box.

[0009] As can be seen, in the above technical solution, the additives in the storage tank are stirred by multiple stirring rods, which can break up the micro powder agglomerates.

[0010] Furthermore, a feed hopper is fixedly connected to the top of the storage box, and a discharge hopper is fixedly connected to one side of the guide box.

[0011] It can be seen that the above technical solutions are designed to facilitate material feeding and discharging.

[0012] Furthermore, a vibration assembly is provided at the bottom of the guide box. The vibration assembly includes a base plate, multiple telescopic rods, two upright plates, a first self-locking motor, an eccentric wheel, and multiple springs. The top and bottom ends of the multiple telescopic rods are fixedly connected to the guide box and the base plate, respectively.

[0013] Furthermore, the bottom ends of both upright plates are fixedly connected to the base plate, the first self-locking motor is fixedly installed on the front side of one of the upright plates, and the output shaft end of the first self-locking motor is fixedly connected to the eccentric wheel. The front and rear ends of the eccentric wheel are movably connected to the two upright plates through bearings.

[0014] Furthermore, the multiple springs are located on the outside of the multiple telescopic rods, and the top and bottom ends of the multiple springs are fixedly connected to the guide box and the base plate, respectively.

[0015] It can be seen that the above technical solution facilitates the resetting of the feed box.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] 1. This utility model uses a second self-locking motor to drive a second rotating shaft to rotate, which in turn drives a second screen to rotate. The distance between the screen holes on the first and second screens can be adjusted as needed to screen additives of different particle sizes. A stepper motor drives multiple stirring rods to rotate, which stirs the additives in the storage box, breaking up micro-powder agglomerates. The operation is simple and convenient for screening and homogenizing additives of different particle sizes, saving time and effort.

[0018] 2. This utility model uses a first self-locking motor to drive an eccentric wheel to rotate. When the top of the eccentric wheel contacts the guide box, the eccentric wheel continues to rotate, which will drive the guide box to move upward. At the same time, the guide box will drive four springs to stretch. When the eccentric wheel moves away from the guide box, the four springs will rebound and drive the guide box to reset. This cycle repeats, vibrating the additives in the guide box and storage box, accelerating the falling speed of the additives. The structure is simple and easy to use. Attached Figure Description

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a perspective view of the present invention from a downward angle;

[0022] Figure 3 This is a cross-sectional view of the material guide box and a schematic diagram of the adjustment component structure of this utility model.

[0023] Figure 4 This is a schematic diagram of the vibration component structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the adjustment component of this utility model.

[0025] In the diagram: 1. Feed box; 2. Riser; 3. Storage box; 4. Feed hopper; 5. Stepper motor; 6. Discharge hopper; 7. Vibration assembly; 8. Transparent plate; 9. Scale; 10. First screen; 11. Adjustment assembly; 12. First rotating shaft; 13. Stirring rod; 701. Base plate; 702. Telescopic rod; 703. Riser; 704. First self-locking motor; 705. Eccentric wheel; 706. Spring; 1101. Mounting bracket; 1102. Second self-locking motor; 1103. Second rotating shaft; 1104. Second screen. Detailed Implementation

[0026] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Refer to the instruction manual appendix Figure 1-5 The sieving and homogenizing device for borax-modified refractory powder additives in this embodiment includes a feed box 1, a riser 2, and a storage box 3. The bottom end of the riser 2 is fixedly connected to the feed box 1, and the riser 2 is located at the bottom of the storage box 3. A transparent plate 8 is fixedly connected to the bottom end of the storage box 3, and the bottom end of the transparent plate 8 is fixedly connected to the riser 2. A first screen 10 is fixedly embedded in the bottom of the storage box 3. An adjustment component 11 is provided at the bottom of the first screen 10. The adjustment component 11 includes a... The assembly includes a mounting frame 1101, a second self-locking motor 1102, a second rotating shaft 1103, and a second screen 1104. The mounting frame 1101 is fixedly installed on the top of the guide box 1. The second self-locking motor 1102 is fixedly installed on the bottom of the mounting frame 1101, and the output shaft end of the second self-locking motor 1102 is fixedly connected to the second rotating shaft 1103. The top of the second rotating shaft 1103 is fixedly connected to the second screen 1104, and the top of the second screen 1104 is in contact with the first screen 10.

[0028] Furthermore, a scale 9 is provided at the bottom of the transparent plate 8, and the scale 9 is fixedly sleeved on the outside of the riser 2. A stepper motor 5 is fixedly connected to the top of the storage box 3. A first rotating shaft 12 is fixedly connected to the end of the output shaft of the stepper motor 5. Multiple stirring rods 13 are fixedly sleeved on the outside of the first rotating shaft 12, and the multiple stirring rods 13 are all located inside the storage box 3. A feed hopper 4 is fixedly connected to the top of the storage box 3, and a discharge hopper 6 is fixedly connected to one side of the guide box 1.

[0029] Furthermore, a vibration assembly 7 is provided at the bottom of the guide box 1. The vibration assembly 7 includes a base plate 701, multiple telescopic rods 702, two upright plates 703, a first self-locking motor 704, an eccentric wheel 705, and multiple springs 706. The top and bottom ends of the multiple telescopic rods 702 are fixedly connected to the guide box 1 and the base plate 701, respectively. The bottom ends of the two upright plates 703 are fixedly connected to the base plate 701. The first self-locking motor 704 is fixedly installed on the front side of one of the upright plates 703, and the output shaft end of the first self-locking motor 704 is fixedly connected to the eccentric wheel 705. The front and rear ends of the eccentric wheel 705 are movably connected to the two upright plates 703 through bearings. The multiple springs 706 are located on the outside of the multiple telescopic rods 702, and the top and bottom ends of the multiple springs 706 are fixedly connected to the guide box 1 and the base plate 701, respectively.

[0030] The base plate 701 is fixed with bolts, and the base plate 701 supports the guide box 1. The first self-locking motor 704 is started, which drives the eccentric wheel 705 to rotate. When the top of the eccentric wheel 705 contacts the guide box 1, the eccentric wheel 705 continues to rotate, which will drive the guide box 1 to move upward. The guide box 1 also drives the four telescopic rods 702 to stretch. The four telescopic rods 702 can prevent the guide box 1 from deflecting. At the same time, the guide box 1 will also drive the four springs 706 to stretch. When the eccentric wheel 705 moves away from the guide box 1, the four springs 706 rebound and drive the guide box 1 to reset. This cycle repeats, vibrating the additives in the guide box 1 and the storage box 3, accelerating the falling speed of the additives. The structure is simple and easy to use.

[0031] The usage method of this embodiment is as follows:

[0032] In use, the operator adds refractory powder additives to the storage bin 3 through the feed hopper 4, and starts the second self-locking motor 1102. The second self-locking motor 1102 drives the second rotating shaft 1103 to rotate, which in turn drives the second screen 1104 to rotate. When the second screen 1104 and the first screen 10 are misaligned, the additives in the storage bin 3 can pass through the first screen 10 and the second screen 1104 into the riser 2. The distance between the sieve holes on the first screen 10 and the second screen 1104 can be adjusted as needed to screen additives of different particle sizes. It is worth noting that the channel is largest when the sieve holes on the first screen 10 and the second screen 1104 are completely aligned, allowing the coarsest particles to pass through. As the misalignment progresses, the channel area decreases as the overlap decreases until it is completely closed.

[0033] Then the additive enters the feed box 1 through the riser 2 and finally flows out of the feed box 1 through the discharge hopper 6. The stepper motor 5 is started, and the stepper motor 5 drives the first rotating shaft 12 to rotate, thereby driving multiple stirring rods 13 to rotate. The additive in the storage box 3 is stirred by multiple stirring rods 13, which can break up the micro powder agglomerates. The operation is simple and convenient for screening and homogenizing additives of different particle sizes, saving time and effort. Finally, the position of the second screen 1104 can be observed by using the transparent plate 8 and the scale 9.

[0034] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sieving and homogenizing device for borax-modified refractory powder additives, comprising a feed box (1), a riser (2), and a storage box (3), wherein the bottom end of the riser (2) is fixedly connected to the feed box (1), and the riser (2) is located at the bottom of the storage box (3), characterized in that: A transparent plate (8) is fixedly connected to the bottom of the storage box (3), and the bottom of the transparent plate (8) is fixedly connected to the riser (2). A first screen (10) is fixedly embedded in the bottom of the storage box (3). An adjustment component (11) is provided at the bottom of the first screen (10). The adjustment component (11) includes a mounting frame (1101), a second self-locking motor (1102), a second rotating shaft (1103), and a second screen (1104). The mounting frame (1101) is fixedly installed at the top of the guide box (1). The second self-locking motor (1102) is fixedly installed at the bottom of the mounting frame (1101), and the output shaft end of the second self-locking motor (1102) is fixedly connected to the second rotating shaft (1103). The top of the second rotating shaft (1103) is fixedly connected to the second screen (1104), and the top of the second screen (1104) is in contact with the first screen (10).

2. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 1, characterized in that: The bottom of the transparent plate (8) is provided with a scale (9), and the scale (9) is fixedly sleeved on the outside of the riser (2).

3. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 1, characterized in that: A stepper motor (5) is fixedly connected to the top of the storage box (3). A first rotating shaft (12) is fixedly connected to the end of the output shaft of the stepper motor (5). Multiple stirring rods (13) are fixedly sleeved on the outside of the first rotating shaft (12), and the multiple stirring rods (13) are all located inside the storage box (3).

4. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 1, characterized in that: The top of the storage box (3) is fixedly connected to the feed hopper (4), and the side of the guide box (1) is fixedly connected to the discharge hopper (6).

5. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 1, characterized in that: The bottom of the guide box (1) is provided with a vibration assembly (7), which includes a base plate (701), multiple telescopic rods (702), two upright plates (703), a first self-locking motor (704), an eccentric wheel (705) and multiple springs (706). The top and bottom ends of the multiple telescopic rods (702) are fixedly connected to the guide box (1) and the base plate (701) respectively.

6. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 5, characterized in that: The bottom ends of both upright plates (703) are fixedly connected to the base plate (701). The first self-locking motor (704) is fixedly installed on the front side of one of the upright plates (703), and the output shaft end of the first self-locking motor (704) is fixedly connected to the eccentric wheel (705). The front and rear ends of the eccentric wheel (705) are movably connected to the two upright plates (703) through bearings.

7. The sieving and homogenizing device for the borax-modified refractory powder additive according to claim 5, characterized in that: The multiple springs (706) are located on the outside of the multiple telescopic rods (702), and the top and bottom ends of the multiple springs (706) are fixedly connected to the guide box (1) and the base plate (701) respectively.