Aluminum powder raw material magnetic separation-screening linkage impurity removal equipment
Patent Information
- Application Number
- CN202522160100.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种铝粉原料磁选-筛分联动除杂设备,解决存在筛网易堵塞,更换筛网时的问题
[0013]1、本设计的一种铝粉原料磁选-筛分联动除杂设备,通过在筛分箱内设置多组分级筛网,并通过滑块与滑动槽的滑动连接方式,实现了筛网的可调式安装与便捷更换,这一结构设计不仅增强了筛网的支撑稳定性,还能根据不同铝粉原料的粒度需求灵活调整筛网规格,从而实现更精细的粒度分级与杂质分离,显著提升筛分效率和精度,筛网组件能够快速固定与拆卸,也大幅缩短了设备维护和调整的时间,提升了整体操作便捷性,筛网上残留的铝粉残渣,需要及时更换。
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Figure CN224807846U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mineral processing and sorting, and in particular to a magnetic separation-screening combined impurity removal device for aluminum powder raw materials. Background Technology
[0002] Aluminum powder, as an important industrial raw material, is widely used in metallurgy, chemical industry, aerospace and other fields. However, aluminum powder raw materials often contain magnetic impurities (such as scrap steel) and non-magnetic impurities (such as large foreign objects or dust). These impurities reduce the purity and performance of aluminum powder. Therefore, developing efficient impurity removal equipment is of great significance for improving the quality of aluminum powder. This combined process technology represents the development trend in the field of aluminum powder raw material processing.
[0003] Impurities in aluminum powder affect its purity and quality, and may also adversely affect subsequent processing techniques, even reducing the performance of the final product. Screening technology can classify aluminum powder raw materials by particle size and remove some non-magnetic impurities. When replacing screens, screening equipment usually requires shutdown and disassembly of a large number of parts, which is time-consuming and labor-intensive. Traditional screening equipment has problems such as easy screen clogging, low screening efficiency, and incomplete impurity separation when processing aluminum powder. It is possible that aluminum powder residue remains on the screen surface, which needs to be dealt with in a timely manner. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a magnetic separation-screening linkage impurity removal device for aluminum powder raw materials, which solves the problems of easy screen clogging and screen replacement.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic separation-screening linkage impurity removal device for aluminum powder raw materials, comprising a screening box, wherein multiple fixing blocks are fixedly connected to the inner sidewall of the screening box, three sets of connecting plates are fixedly connected to the outer surface of each fixing block, three sets of sliding grooves are provided on the outer surface of each connecting plate, a slider is connected to the outer surface of each sliding groove, a grading screen is installed inside each set of sliding grooves, a connecting groove is provided on one side and the other side of each set of grading screens, the inner wall of each connecting groove is connected to the outer surface of the slider, a limit block is connected to the upper surface of each fixing block, a disassembly fixing column is connected to the bottom surface of each limit block, and each disassembly fixing column sequentially penetrates the fixing block and connects to the upper surface of each set of connecting plates.
[0006] As a further technical solution of this utility model, the bottom surface of the screening box is equipped with multiple supports, each support is equipped with a protective pad on its bottom surface, the bottom surface of the screening box is connected to a collection plate, and the bottom surface of the collection plate is connected to a discharge pipe.
[0007] As a further technical solution of this utility model, a box door is installed on the outer surface of the screening box, and a first handle is fixedly installed on the outer surface of the box door.
[0008] As a further technical solution of this utility model, a top cover is installed on the upper surface of the screening box, a collection pipe is connected to the upper surface of the top cover, a magnetic cylinder is connected to the upper surface of the collection pipe, a feed pipe is connected to the outer surface of the magnetic cylinder, a cylinder cover is installed at one end of the magnetic cylinder, and a second handle is fixedly connected to the outer surface of the cylinder cover.
[0009] As a further technical solution of this utility model, a hinge is fixedly connected to the outer surface of the magnetic cylinder, a cylinder cover is installed at the end of the hinge away from the magnetic cylinder, a speed reducer is installed at the end of the cylinder cover away from the cylinder cover, and a motor is installed on the outer surface of the speed reducer.
[0010] As a further technical solution of this utility model, the output end of the motor passes through the outer surface of the reducer and the magnetic cylinder in sequence, the output end of the motor is connected to a rotating shaft, and the outer surface of the rotating shaft is connected to a magnetic plate.
[0011] As a further technical solution of this utility model, insulating materials are respectively provided on both sides of the magnetic plate, a scraper is connected to the upper surface of the magnetic plate and the insulating material, and multiple fixed rings are connected to the outer surface of the rotating shaft, with the inner wall of each fixed ring connected to the insulating material.
[0012] This utility model provides a magnetic separation-screening integrated impurity removal device for aluminum powder raw materials, which has the following advantages compared with the prior art:
[0013] 1. This design presents an aluminum powder raw material magnetic separation-screening linkage impurity removal device. By setting up multi-group grading screens in the screening box and using a sliding connection between sliders and sliding grooves, the screens can be adjusted and easily replaced. This structural design not only enhances the support stability of the screens but also allows for flexible adjustment of screen specifications according to the particle size requirements of different aluminum powder raw materials, thereby achieving finer particle size classification and impurity separation, significantly improving screening efficiency and accuracy. The screen components can be quickly fixed and disassembled, greatly shortening the equipment maintenance and adjustment time and improving overall operational convenience. Residual aluminum powder residue on the screens needs to be replaced promptly. Attached Figure Description
[0014] Figure 1 A front view of a magnetic separation-screening combined impurity removal device for aluminum powder raw materials;
[0015] Figure 2 A schematic diagram of the magnetic cylinder structure of a magnetic separation-screening integrated impurity removal device for aluminum powder raw materials;
[0016] Figure 3This is a schematic diagram of the internal structure of the screening box in a magnetic separation-screening linkage impurity removal device for aluminum powder raw materials.
[0017] Figure 4 A schematic diagram of the internal structure of the magnetic cylinder in a magnetic separation-screening integrated impurity removal device for aluminum powder raw materials;
[0018] Figure 5 In a magnetic separation-screening combined impurity removal device for aluminum powder raw materials Figure 4 A structural diagram.
[0019] In the diagram: 1. Screening box; 2. Support frame; 3. Protective pad; 4. Box door; 5. First handle; 6. Top cover; 7. Limiting block; 8. Motor; 9. Reducer; 10. Feed pipe; 11. Magnetic cylinder; 12. Hinge; 13. Connecting plate; 14. Sliding groove; 15. Sliding block; 16. Connecting groove; 17. Disassembly fixing column; 18. Grading screen; 19. Collection plate; 20. Discharge pipe; 21. Collection pipe; 22. Rotating shaft; 23. Insulating material; 24. Scraper; 25. Magnetic plate; 26. Fixing ring; 27. Fixing block; 28. Cylinder cover; 29. Second handle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 and Figure 3 This utility model provides a technical solution for a magnetic separation-screening linkage impurity removal device for aluminum powder raw materials: it includes a screening box 1, with multiple fixing blocks 27 fixedly connected to the inner side wall of the screening box 1. Each fixing block 27 has three sets of connecting plates 13 fixedly connected to its outer surface. Each connecting plate 13 has three sets of sliding grooves 14 on its outer surface. Each sliding groove 14 has a slider 15 connected to its outer surface. The slider 15 connects to the grading screen 18. This structure gives the grading screen 18 good support stability and facilitates quick replacement and cleaning. The grading screen 18 is installed inside each set of sliding grooves 14. Each set of grading screens 18 has connecting grooves 16 on its side and the other side. The inner wall of each connecting groove 16 is connected to the outer surface of the slider 15. Each fixing block 27 has a limit block 7 connected to its upper surface. Each limit block 7 has a disassembly fixing column 17 connected to its bottom surface. Each disassembly fixing column 17 passes through the fixing block 27 and connects to the upper surface of each set of connecting plates 13.
[0022] like Figure 1 and Figure 4 As shown, multiple supports 2 are installed on the bottom surface of the screening box 1. Each support 2 has a protective pad 3 installed on its bottom surface. By setting the protective pad 3 on the bottom surface of each support 2, the vibration and noise during equipment operation are effectively reduced. A collection plate 19 is connected to the bottom surface of the screening box 1. The bottom surface of the collection plate 19 is connected to the discharge pipe 20. Through the collection plate 19 and the discharge pipe 20, the material after screening is collected and transported in a centralized manner, avoiding material residue and waste, and optimizing the production process.
[0023] like Figure 1 As shown, a door 4 is installed on the outer surface of the screening box 1, and a first handle 5 is fixedly installed on the outer surface of the door 4, which facilitates quick opening and closing by the operator, facilitates internal maintenance and cleaning, and introduces the magnetically separated material into the screening system to form a closed processing environment, reduce dust leakage, and improve the safety of equipment operation.
[0024] like Figure 1 and Figure 4 As shown, a top cover 6 is installed on the upper surface of the screening box 1. A collection pipe 21 is connected to the upper surface of the top cover 6. A magnetic cylinder 11 is connected to the upper surface of the collection pipe 21. A feed pipe 10 is connected to the outer surface of the magnetic cylinder 11. A cylinder cover 28 is installed at one end of the magnetic cylinder 11. A second handle 29 is fixedly connected to the outer surface of the cylinder cover 28 to facilitate internal inspection and cleaning of the magnetic cylinder 11. The linkage of the hinge 12 further improves the ease of operation. A second handle 29 is fixedly connected to the outer surface of the cylinder cover 28.
[0025] like Figure 1 and Figure 2 As shown, a hinge 12 is fixedly connected to the outer surface of the magnetic cylinder 11. A cylinder cover 28 is installed at the end of the hinge 12 away from the magnetic cylinder 11. A speed reducer 9 is installed at the end of the cylinder cover 28 away from the cylinder cover 28. A motor 8 is installed on the outer surface of the speed reducer 9.
[0026] like Figure 2 and Figure 4 As shown, the output end of the motor 8 passes through the outer surfaces of the reducer 9 and the magnetic cylinder 11 in sequence. The output end of the motor 8 is connected to the rotating shaft 22, and the outer surface of the rotating shaft 22 is connected to the magnetic plate 25.
[0027] like Figure 5 As shown, insulating material 23 is provided on both sides of the magnetic plate 25. The insulating material 23 effectively prevents the magnetic plate 25 from being interfered with by electricity and reduces the adsorption force. A scraper 24 is connected to the upper surface of the magnetic plate 25 and the insulating material 23. Multiple fixing rings 26 are connected to the outer surface of the rotating shaft 22. The inner wall of each fixing ring 26 is connected to the insulating material 23. The connection between each fixing ring 26 and the insulating material 23 further enhances the fixing stability of the magnetic plate 25 and the rotating shaft 22, ensuring the long-term stable operation of the equipment.
[0028] The working principle of this utility model is as follows: Aluminum powder raw material enters the magnetic cylinder 11 through the feed pipe 10. Inside the magnetic cylinder 11, the motor 8 drives the rotating shaft 22 to rotate through the reducer 9, which in turn drives the magnetic plate 25 to rotate at a low speed. During the rotation, the magnetic plate 25 generates a strong magnetic field, which adsorbs and separates magnetic impurities (such as scrap iron filings, iron powder, etc.) in the aluminum powder raw material. Insulating material 23 is provided on both sides of the magnetic plate 25 to prevent the magnetic plate 25 from directly contacting other metal parts, thus preventing short circuits or equipment damage. A scraper 24 is provided on the magnetic plate 25. As the magnetic plate 25 rotates, the scraper 24 continuously scrapes off the magnetic impurities adsorbed on the surface of the magnetic plate 25, preventing the accumulation of impurities from affecting the magnetic separation effect. The scraped impurities are collected at the bottom of the magnetic cylinder 11. The discharge pipe 21 discharges the material. The screening box 1 is equipped with multi-group grading screens 18. The screens are connected to the sliding groove 14 via the slider 15, which has good support stability and adjustability. The aluminum powder raw material is graded according to particle size in the screening box 1 by the vibration or gravity of the screens. Fine powder passes through the screens and enters the next stage of processing, while coarse particles and impurities are trapped on the screen surface. The upper surface of the fixing block 27 is connected to the limiting block 7, and the bottom surface of the limiting block 7 is connected to the disassembly fixing column 17, which passes through the fixing block 27 and the connecting plate 13, so as to facilitate quick disassembly and replacement of the grading screens 18 and reduce maintenance difficulty. The screened aluminum powder raw material is collected by the collection plate 19 on the bottom surface of the screening box 1 and transported to the next process through the discharge pipe 20.
[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A magnetic separation-screening combined impurity removal device for aluminum powder raw materials, characterized in that, The system includes a screening box (1), with multiple fixed blocks (27) fixedly connected to the inner side wall of the screening box (1). Each fixed block (27) has three sets of connecting plates (13) fixedly connected to its outer surface. Each connecting plate (13) has three sets of sliding grooves (14) on its outer surface. Each sliding groove (14) has a slider (15) connected to its outer surface. Each set of sliding grooves (14) has a grading screen (18) installed inside. Each set of grading screens (18) has a connecting groove (16) on its side and another side. The inner wall of each connecting groove (16) is connected to the outer surface of the slider (15). Each fixed block (27) has a limit block (7) connected to its upper surface. Each limit block (7) has a disassembly fixing column (17) connected to its bottom surface. Each disassembly fixing column (17) passes through the fixed block (27) and connects to the upper surface of each set of connecting plates (13).
2. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 1, characterized in that, The bottom surface of the screening box (1) is equipped with multiple supports (2), and the bottom surface of each support (2) is equipped with a protective pad (3). The bottom surface of the screening box (1) is connected to a collection plate (19), and the bottom surface of the collection plate (19) is connected to a discharge pipe (20).
3. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 1, characterized in that, The outer surface of the screening box (1) is equipped with a box door (4), and a first handle (5) is fixedly installed on the outer surface of the box door (4).
4. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 1, characterized in that, The screening box (1) is equipped with a top cover (6) on its upper surface. The top cover (6) is connected to a collection pipe (21). The collection pipe (21) is connected to a magnetic cylinder (11) on its upper surface. The magnetic cylinder (11) is connected to a feed pipe (10) on its outer surface. One end of the magnetic cylinder (11) is equipped with a cylinder cover (28). The outer surface of the cylinder cover (28) is fixedly connected to a second handle (29).
5. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 4, characterized in that, A hinge (12) is fixedly connected to the outer surface of the magnetic cylinder (11). A cylinder cover (28) is installed at the end of the hinge (12) away from the magnetic cylinder (11). A speed reducer (9) is installed at the end of the cylinder cover (28) away from the cylinder cover (28). A motor (8) is installed on the outer surface of the speed reducer (9).
6. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 5, characterized in that, The output end of the motor (8) passes through the outer surfaces of the reducer (9) and the magnetic cylinder (11) in sequence. The output end of the motor (8) is connected to a rotating shaft (22), and a magnetic plate (25) is connected to the outer surface of the rotating shaft (22).
7. The aluminum powder raw material magnetic separation-screening combined impurity removal equipment according to claim 6, characterized in that, Insulating material (23) is provided on both sides of the magnetic plate (25). A scraper (24) is connected to the upper surface of the magnetic plate (25) and the insulating material (23). A plurality of fixed rings (26) are connected to the outer surface of the rotating shaft (22). The inner wall of each fixed ring (26) is connected to the insulating material (23).