A ceramic roll cleaning device

Abstract

The utility model provides a kind of ceramic roll cleaning device, belong to ceramic roll cleaning technical field, including bottom cleaning unit, the cleaning unit includes cleaning frame, elastic spiral and nanometer sponge, the elastic spiral is fixedly arranged in cleaning frame rear end, and the nanometer sponge is detachably arranged in cleaning frame;Wherein, the cleaning frame includes front plate, rear plate and connecting rod, the front plate and rear plate are annular panel with same inside and outside diameter, the connecting rod is provided with multiple groups, and multiple connecting rods are connected between front plate and rear plate at equal intervals, one end of the elastic spiral is fixedly arranged on the outer wall of rear plate, and multiple groups of through holes are arranged at equal intervals on the front plate, can reduce cleaning blind area, and greatly improve cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ceramic roller cleaning technology, specifically to a ceramic roller cleaning device. Background Technology

[0002] In modern industrial production, ceramic rollers are widely used as a key component in many fields. Taking roller kilns as an example, ceramic rollers bear the heavy responsibility of supporting and conveying ceramic blanks and products. They are a core element in achieving energy conservation, shortening firing cycles, and automating operation in roller kilns, playing an irreplaceable role in industries such as building and sanitary ceramics, daily-use ceramics, electronic ceramics, magnetic materials, and glass heat treatment.

[0003] However, ceramic rollers are prone to contamination. Polishing fluids, coarse and fine dust particles, and other dirt generated during ceramic processing, such as polishing, cutting, and grinding of the ceramic blank, leave a large amount of residue on the ceramic rollers. Currently, cleaning ceramic rollers mainly relies on wiping with acrylic white cloth or ordinary cotton cloth, which is inefficient and difficult to meet the needs of large-scale production. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, the present invention provides a ceramic roller cleaning device, which at least partially solves the problems mentioned in the background art.

[0005] The technical solution adopted in this utility model is as follows: A ceramic roller cleaning device, comprising: A cleaning unit, comprising a cleaning frame, an elastic spiral ring, and a nano sponge, wherein the elastic spiral ring is fixedly disposed at the rear end of the cleaning frame, and the nano sponge is detachably disposed inside the cleaning frame; The cleaning rack includes a front plate, a rear plate, and connecting rods. The front plate and the rear plate are both annular panels with the same inner and outer diameters. Multiple sets of connecting rods are provided, and the multiple sets of connecting rods are connected at equal intervals between the front plate and the rear plate. One end of the elastic spiral ring is fixed to the outer wall of the rear plate. Multiple sets of through holes are provided at equal intervals on the front plate.

[0006] Furthermore, the cleaning device also includes a base and a support plate. The support plates are symmetrically arranged on both sides of the base. Both sets of support plates are provided with multiple placement slots for placing ceramic rollers. One set of support plates has a storage slot on its inner wall. The storage slot and the placement slot are connected in a through manner. The cleaning unit is retractable and arranged in the storage slot. The other end of the elastic spiral ring is fixed to the bottom wall of the storage slot.

[0007] In a further embodiment, the depth of the storage groove is greater than the sum of the length of the elastic spiral coil in its contracted state and the length of the cleaning rack.

[0008] In a further embodiment, the support plate is inverted L-shaped, with a right-angle structure formed by connecting a vertical wall and a horizontal wall. The placement groove passes through the connection between the vertical wall and the horizontal wall, and the axis of the groove is consistent with the direction of the roller shaft of the ceramic roller, so that the two ends of the ceramic roller are respectively embedded into the placement grooves of the support plates on both sides.

[0009] In a further embodiment, the storage groove is aligned with the axis of the lower end of the placement groove.

[0010] Furthermore, a drive roller is movably connected through the front end of the support plate, a driven roller is movably connected through the rear end of the support plate, and a motor is fixedly installed on the outer wall of the vertical wall of the support plate, with the output shaft of the motor connected to the drive roller. Both ends of the driving roller and the driven roller are provided with meshing tooth sections, and a meshing transmission belt is provided between the meshing tooth sections of the driving roller and the driven roller.

[0011] In a further embodiment, the elastic spiral coil comprises a thermoplastic elastomer spring.

[0012] The beneficial effects of this utility model by adopting the above structure are as follows: By combining a ring-shaped cleaning frame with an elastic spiral ring and using nano sponges of different sizes, cleaning blind spots caused by differences in the diameter of the ceramic rollers are avoided; the depth of the storage groove is optimized to achieve automatic reset and storage of the cleaning unit, avoiding interference between components; the combination of a motor and a meshing transmission belt enables a composite motion of ceramic roller rotation and axial extension and contraction of the cleaning unit, greatly improving cleaning efficiency; the flexible cushioning material of the elastic spiral ring can provide non-destructive protection for the surface of the ceramic roller. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the ceramic roller cleaning device proposed in an embodiment of the present invention; Figure 2 This is a top view of the ceramic roller cleaning device proposed in an embodiment of the present invention; Figure 3 This is a side view of the ceramic roller cleaning device proposed in an embodiment of the present invention; Figure 4 This is a three-dimensional structural diagram of the support plate proposed in an embodiment of the present utility model; Figure 5 This is a three-dimensional structural diagram of the cleaning unit proposed in an embodiment of the present utility model; Figure 6 This is a three-dimensional structural diagram of the cleaning rack proposed in an embodiment of the present utility model.

[0014] Among them, 1. Cleaning unit, 2. Cleaning rack, 3. Elastic spiral ring, 4. Nano sponge, 5. Front plate, 6. Rear plate, 7. Connecting rod, 8. Through hole, 9. Base, 10. Support plate, 11. Placement slot, 12. Storage slot, 13. Drive roller, 14. Driven roller, 15. Motor, 16. Meshing tooth segment, 17. Meshing transmission belt.

[0015] The accompanying drawings are provided to further understand the embodiments and form part of the specification. They are used together with the embodiments for explanation and do not constitute a limitation on the embodiments. Detailed Implementation

[0016] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection.

[0017] In the description of the embodiments, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments.

[0018] Ceramic rollers are prone to accumulating dirt. Polishing fluids, coarse and fine dust particles, and other contaminants generated during ceramic processing, such as polishing, cutting, and grinding, leave significant residues on the rollers. Currently, cleaning ceramic rollers primarily relies on wiping with acrylic cloths or ordinary cotton cloths, which is inefficient and unsuitable for large-scale production. Recognizing the above problems, this application proposes and discloses a ceramic roller cleaning device that can reduce cleaning blind spots and significantly improve cleaning efficiency.

[0019] like Figure 1 , Figure 5 and Figure 6 As shown, this disclosure provides a ceramic roller cleaning device, including: Cleaning unit 1, the cleaning unit 1 includes a cleaning frame 2, an elastic spiral ring 3 and a nano sponge 4, the elastic spiral ring 3 is fixedly disposed at the rear end of the cleaning frame 2, and the nano sponge 4 is detachably disposed inside the cleaning frame 2; The cleaning rack 2 includes a front plate 5, a rear plate 6, and connecting rods 7. The front plate 5 and the rear plate 6 are both annular panels with the same inner and outer diameters. Multiple sets of connecting rods 7 are provided, and the multiple sets of connecting rods 7 are connected at equal intervals between the front plate 5 and the rear plate 6. One end of the elastic spiral ring 3 is fixed to the outer wall of the rear plate 6. Multiple sets of through holes 8 are provided at equal intervals on the front plate 5.

[0020] In this embodiment, nano-sponge 4 of different sizes can be filled into the cleaning frame 2 through the through holes 8 according to different diameter ceramic rollers, avoiding cleaning blind spots caused by the difference in ceramic roller diameter. During cleaning, the cleaning unit 1 is fitted onto one end of the ceramic roller, and the cleaning frame 2 is dragged to pull the elastic spiral ring 3 to extend so that the nano-sponge 4 wipes the surface of the ceramic roller. After wiping, the elastic spiral ring 3 retracts and drives the cleaning frame 2 back to the starting position, reducing manual operation and improving cleaning efficiency.

[0021] The open-pore structure of the nano sponge 4 has a high specific surface area, which can remove fine particles such as oil, dust, and glaze residue from the surface of ceramic rollers through physical adsorption. It is suitable for stubborn stains that are difficult to remove by traditional wiping methods.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 The ceramic roller cleaning device shown also includes a base 9 and a support plate 10. The support plates 10 are symmetrically arranged on both sides of the base 9. Both sets of support plates 10 are provided with multiple placement slots 11 for placing ceramic rollers. One set of support plates 10 has a storage slot 12 on its inner wall. The storage slot 12 is connected to the placement slot 11 in a through manner. The cleaning unit 1 is retractable and disposed in the storage slot 12. The other end of the elastic spiral ring 3 is fixed to the bottom wall of the storage slot 12.

[0023] In this embodiment, the depth of the storage groove 12 is greater than the sum of the length of the elastic spiral coil 3 in its contracted state and the length of the cleaning rack 2.

[0024] When not in operation, the cleaning unit 1 can be completely retracted into the storage tank 12 to prevent the cleaning rack 2 or nano sponge 4 from accidentally contacting the ceramic roller or other components.

[0025] like Figure 1 and Figure 4 As shown, the support plate 10 is inverted L-shaped and is formed by connecting vertical and horizontal walls to form a right-angle structure. The placement groove 11 passes through the connection between the vertical and horizontal walls, and the axis of the groove is consistent with the direction of the roller shaft of the ceramic roller, so that the two ends of the ceramic roller are respectively embedded in the placement groove 11 of the support plate 10 on both sides.

[0026] When placing the ceramic roller, the roller shaft at one end of the ceramic roller passes through the cleaning frame 2 and the elastic spiral ring 3 of the cleaning unit 1 and is placed into the placement groove 11. The roller shaft at the other end of the ceramic roller is placed into the bottom of the placement groove 11 through the groove opening at the horizontal wall of the support plate 10.

[0027] like Figure 1 and Figure 4 As shown, the storage groove 12 is aligned with the axial direction of the lower end of the placement groove 11, thereby ensuring that the cleaning unit 1 performs axial extension and retraction cleaning of the ceramic roller body.

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, a drive roller 13 is movably connected through the front end of the support plate 10, a driven roller 14 is movably connected through the rear end of the support plate 10, and a motor 15 is fixedly installed on the outer wall of the vertical wall of the support plate 10. The output shaft end of the motor 15 is connected to the drive roller 13.

[0029] Both ends of the driving roller 13 and the driven roller 14 are provided with meshing tooth sections 16, and a meshing transmission belt 17 is provided between the meshing tooth sections 16 of the driving roller 13 and the driven roller 14.

[0030] In this embodiment, the roller shafts at both ends of the ceramic roller are inside the meshing transmission belt 17. When the motor 15 drives the active roller 13 to rotate, the active roller 13 drives the meshing transmission belt 17 to rotate through the meshing tooth segment 16. The meshing transmission belt 17 drives the ceramic roller to rotate in the placement groove 11, which works in conjunction with the cleaning unit 1 to clean the roller body and improve cleaning efficiency.

[0031] In this embodiment, the elastic spiral coil 3 includes a thermoplastic elastomer spring.

[0032] Thermoplastic elastomer materials have excellent elasticity, can be frequently stretched and contracted without easily deforming, can adapt to the curved surface cleaning of ceramic rollers, and do not damage the roller surface.

[0033] In other embodiments, the cleaning unit 1 can be directly applied to existing roller conveyor systems to achieve efficient and convenient cleaning of the roller conveyor.

[0034] It should be noted that, in this document, relational terms such as “first” and “second” are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0035] Although embodiments have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

[0036] The embodiments have been described above, and such description is not restrictive. The figures shown are only one embodiment, and the actual structure is not limited to this. In short, if a person skilled in the art is inspired by this description and designs a similar structure and embodiment without departing from the inventive spirit, such design should fall within the scope of protection.

Claims

1. A ceramic roller cleaning device, characterized in that, include: The cleaning unit (1) includes a cleaning frame (2), an elastic spiral ring (3) and a nano sponge (4). The elastic spiral ring (3) is fixedly installed at the rear end of the cleaning frame (2), and the nano sponge (4) is detachably installed inside the cleaning frame (2). The cleaning rack (2) includes a front plate (5), a rear plate (6) and connecting rods (7). The front plate (5) and the rear plate (6) are both annular panels with the same inner and outer diameters. Multiple sets of connecting rods (7) are provided, and multiple sets of connecting rods (7) are connected at equal intervals between the front plate (5) and the rear plate (6). One end of the elastic spiral ring (3) is fixed to the outer wall of the rear plate (6). Multiple sets of through holes (8) are provided at equal intervals on the front plate (5).

2. The ceramic roller cleaning device according to claim 1, characterized in that, Also includes: The machine base (9) and the support plate (10) are symmetrically arranged on both sides of the machine base (9). Both sets of the support plates (10) are provided with multiple sets of placement slots (11) for placing ceramic rollers. One set of the support plates (10) has a storage slot (12) on its inner wall. The storage slot (12) and the placement slot (11) are connected in a through manner. The cleaning unit (1) is retractable and arranged in the storage slot (12). The other end of the elastic spiral ring (3) is fixed to the bottom wall of the storage slot (12).

3. The ceramic roller cleaning device according to claim 2, characterized in that, The depth of the storage groove (12) is greater than the sum of the length of the elastic spiral ring (3) in its contracted state and the length of the cleaning rack (2).

4. The ceramic roller cleaning device according to claim 2, characterized in that, The support plate (10) is inverted L-shaped and is formed by connecting vertical and horizontal walls to form a right-angle structure. The placement groove (11) passes through the connection between the vertical and horizontal walls, and the axis of the groove is consistent with the direction of the roller shaft of the ceramic roller.

5. The ceramic roller cleaning device according to claim 4, characterized in that, The storage slot (12) is aligned with the axis of the lower end of the placement slot (11).

6. The ceramic roller cleaning device according to claim 5, characterized in that, The front end of the support plate (10) is provided with a drive roller (13), the rear end of the support plate (10) is provided with a driven roller (14), and the outer wall of the vertical wall of the support plate (10) is fixedly provided with a motor (15). The output shaft of the motor (15) is connected to the drive roller (13). Both ends of the driving roller (13) and the driven roller (14) are provided with meshing tooth sections (16), and a meshing transmission belt (17) is provided between the meshing tooth sections (16) of the driving roller (13) and the driven roller (14).

7. The ceramic roller cleaning device according to claim 1, characterized in that, The elastic spiral coil (3) includes a thermoplastic elastomer spring.

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