A large size thin sheet cleaning device
Patent Information
- Application Number
- CN202521487902.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-07-16
AI Technical Summary
[0003]鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种大尺寸薄片材清洗装置,用于解决现有技术中的大尺寸薄片材清洗效率低的问题
[0017]本实用新型中,通过设置的驱动机构带动清洗机构移动,能够使清洗机构对放料空间内的片材进行全方位的清洗,保障了清洗效果,同时提高了设备的自动化,同时,设置的顶升机构能够使放料槽倾斜,放料槽中的清洗液会由于倾斜作用自动排出,进一步提高了清洗装置的自动化,避免人工清洗产生的清洗效率低的问题,与现有技术相比,本实用新型能够提高大尺寸薄片材在清洗步骤的自动化,本实用新型能够提高大尺寸薄片材在清洗步骤的自动化,降低人工负荷以及降低人工清洗出错的可能性,同时保障大尺寸薄片材的清洗效率。性,同时保障大尺寸薄片材的清洗效率。
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Figure CN224807922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a cleaning device for large-size thin sheets. Background Technology
[0002] In the existing technology, the cleaning of large-size thin sheets in electrochemical reactions is generally done manually, which requires operators to use handheld cleaning equipment to clean the sheets. This is inefficient and results in excessive time spent in the cleaning process, affecting the production capacity of the sheets. Utility Model Content
[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a large-size thin sheet cleaning device to solve the problem of low cleaning efficiency of large-size thin sheets in the prior art.
[0004] To achieve the above and other related objectives, this utility model provides a large-size thin sheet cleaning device, comprising:
[0005] The feeding trough has a feeding space for placing sheet material. The feeding trough is equipped with a driving mechanism and a cleaning mechanism. The driving mechanism can drive the cleaning mechanism to move horizontally within the feeding space. The cleaning mechanism is used to clean the large-size thin sheet material.
[0006] The base, the material feeding trough is rotatably mounted on the base via a connecting assembly, and the base is provided with a lifting mechanism that can tilt the material feeding trough.
[0007] Optionally, the connecting assembly includes a connecting shaft disposed on the discharge trough and a connecting sleeve disposed on the base, wherein the connecting shaft passes through the connecting sleeve and the connecting shaft is rotatably connected to the connecting sleeve.
[0008] Optionally, the drive mechanism includes a motor and a belt. The motor is mounted on the feeding trough, and the output end of the motor is provided with a drive shaft. The drive shaft is provided with a first drive wheel, and the feeding trough is provided with a second drive wheel. The belt is wound between the first drive wheel and the second drive wheel.
[0009] Optionally, the second drive wheel is sleeved on the connecting shaft, and the second drive wheel is rotatably connected to the connecting shaft.
[0010] Optionally, the cleaning mechanism includes a fixed rod, a mounting rod, and multiple nozzles. The fixed rod is equipped with a slider, which is fixed to the belt. The mounting rod is located at the bottom of the fixed rod. The multiple nozzles are linearly and evenly arranged along the length of the mounting rod, with the water outlet of each nozzle facing the discharge space.
[0011] Optionally, the lifting mechanism includes a cylinder mounted on the base, with the extended end of the cylinder hinged to the bottom of the discharge trough.
[0012] Optionally, the lifting mechanism further includes a connecting plate and a hinge. The connecting plate is fixed to the bottom of the discharge trough, and the hinge is disposed at the output end of the cylinder and is hinged to the connecting plate.
[0013] Optionally, the discharge trough is provided with a flow guide, and the flow guide is provided with a drain outlet.
[0014] Optionally, the feeding trough is provided with a guide frame, and the sheet can be placed on the guide frame.
[0015] Optionally, the feeding trough is provided with a pressing block, which is detachably connected to the feeding trough and can be used to press the sheet onto the guide frame.
[0016] As described above, the large-size thin sheet cleaning device proposed in this utility model has the following beneficial effects:
[0017] In this invention, a drive mechanism moves the cleaning mechanism, enabling it to thoroughly clean the sheet material within the feeding space, ensuring effective cleaning and improving automation. Simultaneously, a lifting mechanism tilts the feeding trough, automatically discharging the cleaning fluid and further enhancing automation. This avoids the low efficiency issues associated with manual cleaning. Compared to existing technologies, this invention significantly improves automation in the cleaning process for large-size thin sheets, reducing manual workload and the likelihood of errors while maintaining high cleaning efficiency. Attached Figure Description
[0018] Figure 1 The diagram shown is a structural schematic diagram of an embodiment of the present utility model;
[0019] Figure 2 The image shown is a side view of an embodiment of the present invention.
[0020] Figure 3 The image shown is a top view of an embodiment of the present invention.
[0021] Figure 4 This is a front view of an embodiment of the present invention;
[0022] Figure 5 The image shown is an enlarged view of section A in an embodiment of this utility model.
[0023] Figure 6 The image shown is an enlarged view of section B in an embodiment of this utility model.
[0024] Figure 7 The image shown is an enlarged view of section C in one embodiment of this utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Feeding trough, 101. Feeding space, 2. Motor, 3. Drive shaft, 4. First drive wheel, 5. Connecting shaft, 6. Second drive wheel, 7. Belt, 8. Base, 9. Connecting sleeve, 10. Fixing rod, 11. Slider, 12. Mounting rod, 13. Nozzle, 14. Inlet and outlet, 15. Pressing block, 16. Base plate, 17. Connecting rod, 18. Spacer nut, 19. Cylinder, 20. Connecting plate, 21. Hinge, 22. Guide frame, 23. Sheet, 24. Guide section, 25. Drain outlet. Detailed Implementation
[0027] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.
[0028] It should be noted that the illustrations provided in this embodiment are only schematic representations of the basic concept of this utility model. Therefore, the drawings only show components related to this utility model and are not drawn according to the actual number, shape, and size of the components in implementation. In actual implementation, the form, quantity, and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex. The structures, proportions, sizes, etc., shown in the accompanying drawings are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0029] like Figures 1-7 As shown, this utility model proposes a cleaning device for large-size thin sheets.
[0030] In one exemplary embodiment, the large-size sheet cleaning apparatus includes:
[0031] The material feeding trough 1 is provided with a material feeding space 101 for placing sheet 23. The material feeding trough 1 is provided with a driving mechanism and a cleaning mechanism. The driving mechanism can be used to drive the cleaning mechanism to move horizontally within the material feeding space 101. The cleaning mechanism is used to clean the large-size thin sheet.
[0032] The base 8 and the material trough 1 are rotatably mounted on the base 8 via a connecting assembly. The base 8 is equipped with a lifting mechanism that can tilt the material trough 1.
[0033] In this embodiment, the cleaning mechanism is driven by a drive mechanism, enabling it to perform comprehensive cleaning of the sheet 23 within the feeding space 101. This ensures effective cleaning and improves equipment automation. Simultaneously, the lifting mechanism tilts the feeding trough 1, allowing the cleaning fluid to be automatically discharged, further enhancing automation and avoiding the low efficiency issues associated with manual cleaning. Compared to existing technologies, this invention improves the automation of cleaning large-size thin sheets, reduces manual workload and the possibility of errors, while maintaining high cleaning efficiency.
[0034] For example, in this embodiment, the base 8 is a rectangular frame structure with multiple casters at the bottom, which can drive the material trough 1 to move arbitrarily. The casters are casters with brakes to facilitate the fixation of the base 8.
[0035] For example, in this embodiment, the material feeding trough 1 is a rectangular trough, and the material feeding space 101 is a rectangular space. The size of the rectangle can be adaptively set according to the size of the sheet 23 to be cleaned, so as to ensure that the sheet 23 can be put into the material feeding space 101.
[0036] In an exemplary embodiment, the connecting assembly includes a connecting shaft 5 disposed on the feeding trough 1 and a connecting sleeve 9 disposed on the base 8. The connecting shaft 5 passes through the connecting sleeve 9, and the connecting shaft 5 and the connecting sleeve 9 are rotatably connected.
[0037] In this embodiment, the connecting shaft 5 is set and fixed to the connecting sleeve 9 on the base 8 so that the connecting shaft 5 and the connecting sleeve 9 are rotatably connected, thereby enabling the entire discharge trough 1 to rotate around the connecting shaft 5, and finally causing the discharge trough 1 to tilt. During the cleaning process, the tilted discharge trough 1 can automatically overflow the cleaning liquid, realizing the recycling and reuse of the cleaning liquid.
[0038] For example, in this embodiment, the connecting components are arranged on both sides of the cleaning device to provide a stable rotational force. When the discharge trough 1 rotates, the rotation of the discharge trough 1 is more stable due to the connecting components arranged on both sides.
[0039] For example, in this embodiment, the connecting sleeve 9 is provided with a bearing, and the connecting shaft 5 passes through the inner ring of the bearing to be fixed and more stable when rotating.
[0040] In an exemplary embodiment, the drive mechanism includes a motor 2 and a belt 7. The motor 2 is mounted on the feeding trough 1, and the output end of the motor 2 is provided with a drive shaft 3. The drive shaft 3 is provided with a first drive wheel 4, and the feeding trough 1 is provided with a second drive wheel 6. The belt 7 is wound between the first drive wheel 4 and the second drive wheel 6.
[0041] In this embodiment, the motor 2 serves as the power source, transmitting power to the belt 7 via the drive shaft 3 and the first drive wheel 4. The belt 7 is wound between the first drive wheel 4 and the second drive wheel 6, ensuring smooth power transmission and enabling the cleaning mechanism to perform stable reciprocating motion along the direction of travel of the belt 7. Simultaneously, through the precise control of the motor 2, the movement speed and stroke of the cleaning mechanism can be adjusted, thereby achieving precise control of the movement of the cleaning mechanism and improving cleaning efficiency and effectiveness.
[0042] For example, in this embodiment, when installing the belt 7, the belt 7 is tensioned to transmit power stably. Specifically, a belt tensioning device is set to tension the belt 7, or the belt 7 is automatically tensioned by the first drive wheel 4 and the second drive wheel 6 to achieve stable power transmission.
[0043] For example, in this embodiment, the motor 2 is a dual-head output motor 2, and each output end of the motor 2 is provided with a drive shaft 3. The rear of the feeding trough 1 is provided with a mounting position to power the motor 2. In this embodiment, the number of drive mechanisms is a pair, and they are symmetrically arranged during installation, located on the left and right sides of the feeding trough 1. Through the joint action of the drive mechanisms on both sides, the cleaning mechanism can be stably driven to move.
[0044] For example, in this embodiment, the second drive wheel 6 is sleeved on the connecting shaft 5, and the second drive wheel 6 is rotatably connected to the connecting shaft 5. The second drive wheel 6 does not need to be installed separately on the discharge chute 1. By installing the second drive wheel 6 on the connecting shaft 5, installation space can be saved, making the entire device more compact.
[0045] It is worth noting that in this embodiment, the motor 2 is a stepper motor 2, which controls the output power through a program to control the rotation speed of the belt 7, thereby controlling the moving speed of the cleaning mechanism, and finally adjusting the moving speed of the cleaning mechanism. During installation, a support plate is provided on the material discharge trough 1 to support the drive shaft 3 and ensure the stability of the connection between the drive shaft 3 and the motor 2.
[0046] It should also be noted that, in this embodiment, for large-sized thin sheets, especially sheets 23 used for electrochemical reactions, the cleanliness of the sheet 23 can be improved by controlling the moving speed of the cleaning mechanism, slowing down the moving speed of the cleaning mechanism in the middle of the sheet 23, and allowing more time to be spent cleaning the central part of the sheet 23.
[0047] In an exemplary embodiment, the cleaning mechanism includes a fixed rod 10, a mounting rod 12, and a plurality of nozzles 13. The fixed rod 10 is provided with a slider 11, which is fixed on the belt 7. The mounting rod 12 is disposed at the bottom of the fixed rod 10. The plurality of nozzles 13 are linearly and uniformly disposed along the length of the mounting rod 12, with the water outlet end of the nozzle 13 facing the discharge space 101.
[0048] In this embodiment, multiple nozzles 13 are linearly and evenly arranged along the length of the mounting rod 12 to ensure that the cleaning fluid can be sprayed evenly onto the surface of the sheet 23, improving the cleaning effect. The slider 11 on the fixing rod 10 is fixedly connected to the belt 7 to ensure that the cleaning mechanism is stable and precise during horizontal movement, avoiding uneven cleaning caused by mechanism shaking. At the same time, the water outlet of the nozzles 13 is set towards the material discharge space 101 to ensure that the cleaning fluid can be directly sprayed onto the surface of the sheet 23, achieving full coverage and improving cleaning efficiency.
[0049] For example, in this embodiment, the slider 11 and the belt 7 are fixed by using screws and clamps, which is a prior art and will not be described in detail here.
[0050] For example, the nozzle 13 in this embodiment can adopt a variety of nozzle forms (such as fan-shaped, columnar, or atomizing nozzles). Different forms of cleaning liquid sprayed from the nozzles can achieve different cleaning effects. For different cleaning scenarios, such as high-viscosity liquids or powders, appropriate nozzles can be selected according to the type of sheet 23 to improve the cleaning effect.
[0051] For example, in this embodiment, inlet and outlet ports 14 are provided at both ends of the mounting rod 12. The mounting rod 12 is a hollow long rod. Through the inlet and outlet ports 14, external cleaning fluid can be introduced into each nozzle 13. At the same time, the pressure and flow rate of the cleaning fluid entering the inlet and outlet ports 14 can be controlled to achieve the desired cleaning effect.
[0052] In an exemplary embodiment, the lifting mechanism includes a cylinder 19 mounted on a base 8, with the extended end of the cylinder 19 hinged to the bottom of the discharge trough 1. Specifically, the lifting mechanism also includes a connecting plate 20 and a hinge 21. The connecting plate 20 is fixed to the bottom of the discharge trough 1, and the hinge 21 is mounted on the output end of the cylinder 19 and is hinged to the connecting plate 20.
[0053] In this embodiment, the cylinder 19 is mounted on the base 8, and its extended end is hinged to the bottom of the feeding trough 1 via a connecting plate 20 and a hinge 21. This structural design ensures that the feeding trough 1 remains stable during tilting, avoiding instability and shaking caused by the cylinder 19 directly acting on the feeding trough 1. Simultaneously, the connecting plate 20 also prevents the extended end of the cylinder 19 from directly contacting the bottom of the feeding trough 1, thus preventing damage to the feeding trough 1 under long-term stress and improving its service life.
[0054] For example, in this embodiment, there are two cylinders 19, which are symmetrically mounted on the base 8 to provide a stable lifting force.
[0055] It is worth noting that in this embodiment, the main function of the cylinder 19 is to ensure that the discharge trough 1 is tilted so that the ear cleaning fluid in the discharge trough 1 can be discharged. Therefore, the tilt angle of the discharge trough 1 can be adjusted by the cylinder 19 to adjust the discharge speed of the cleaning fluid in the discharge trough 1. A water level sensor is set in the discharge space 101 to detect the water level in the discharge trough 1 after cleaning. The angle of the discharge trough 1 can be adjusted by the cylinder 19 to discharge the water in the discharge trough 1 more quickly.
[0056] In an exemplary embodiment, the discharge trough 1 is provided with a flow guide 24, and the flow guide 24 is provided with a drain outlet 25.
[0057] In this embodiment, the cleaning liquid in the discharge tank 1 can be discharged from the drain outlet 25 after being tilted in the discharge tank 1, so as to facilitate the collection, treatment and reuse of the cleaning liquid.
[0058] For example, the guide portion 24 in this embodiment is as follows: Figure 1 As shown, the guide section 24 forms an obtuse angle with the side wall of the discharge trough 1, and the drain outlet 25 is located in the middle of the guide section 24. After the discharge trough 1 is tilted, the guide section 24 can guide the cleaning liquid to gather in the middle of the guide section 24 so that it can be discharged from the drain outlet 25.
[0059] For example, in this embodiment, the number of guide sections 24 can be set to multiple in order to improve the discharge efficiency of the cleaning fluid.
[0060] It is worth noting that in this embodiment, the guide section 24 and the drain outlet 25 can be used in conjunction with the circulation machine. The cleaning liquid discharged through the drain outlet 25 enters the circulation machine for automated processing. The processing methods include filtration and adding cleaning agents. Then, it is pumped from the inlet / outlet 14 into the mounting rod 12 and finally sprayed out from the nozzle 13, realizing the recycling of the cleaning liquid and effectively saving water resources.
[0061] like Figure 1 and Figure 3 As shown, in an exemplary embodiment, a flow guide frame 22 is provided in the feeding trough 1, and the sheet 23 can be placed on the flow guide frame 22.
[0062] In this embodiment, the guide frame 22 is a frame adapted to the shape of the feed trough 1 frame. The frame has multiple hollowed-out small squares. When the feed trough 1 is lifted by the cylinder 19 and becomes tilted, the guide frame 22 can quickly guide the cleaning liquid, so that the cleaning liquid gathers at the guide part 24 and is discharged.
[0063] It is worth noting that in this embodiment, the guide frame 22 also facilitates the retrieval of the sheet 23. Through multiple hollow squares, it is convenient for operators to retrieve the material from the feeding trough 1.
[0064] In an exemplary embodiment, a pressing block 15 is provided on the feeding trough 1. The pressing block 15 is detachably connected to the feeding trough 1 and can be used to press the sheet 23 onto the guide frame 22.
[0065] In this embodiment, the pressing block 15 can press the sheet 23 in the feeding trough 1 to prevent it from shaking relative to the feeding space 101 during the tilting of the feeding trough 1 or during the cleaning process, thus ensuring the cleaning effect of the sheet 23.
[0066] For example, in this embodiment, there are multiple pressing blocks 15, which can be set behind the feeding trough 1 or on the side wall of the feeding trough 1. The pressing block 15 has a pressing part and a mounting part. The pressing block 15 is Z-shaped in general. The pressing part extends into the pressing space to press the sheet 23 onto the material frame. A fixing structure is provided between the mounting part and the feeding trough 1. Specifically, the fixing structure includes a base plate 16 set on the feeding trough 1. A connecting rod 17 is provided on the base plate 16 and extends out of the feeding trough 1. A spacer nut 18 is provided at the upper end of the connecting rod 17. The spacer nut 18 is detachably connected to the mounting part, specifically by a threaded connection. During installation, the thickness of the sheet 23 is first determined to select the corresponding height of the spacer nut 18. The spacer nut 18 consists of an inner ring and an outer ring, both of which are threaded. The outer ring of the spacer nut 18 is tightened to the mounting part, and then the inner ring of the spacer nut 18 is tightened to the upper end of the connecting rod 17. The lower end of the connecting rod 17 passes through the feeding groove 1 and is threaded to the base plate 16. At this time, the clamping part presses the surface of the sheet 23 onto the guide frame 22. Selecting a suitable spacer nut 18 can prevent the height of the clamping part in the feeding space 101 from being too low, which would damage the sheet 23. Therefore, the spacer nut 18 can be customized according to the product model. The corresponding spacer nut 18 can be selected for products of different thicknesses, allowing for quick replacement and quick clamping while ensuring clamping force.
[0067] In summary, this invention can improve the automation of the cleaning process for large-size thin sheets, reduce manual workload and the possibility of errors during manual cleaning, while also improving the cleaning efficiency of large-size thin sheets.
[0068] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A large-size thin sheet cleaning device, characterized in that, include: The feeding trough has a feeding space for placing sheet material. The feeding trough is equipped with a driving mechanism and a cleaning mechanism. The driving mechanism can drive the cleaning mechanism to move horizontally within the feeding space. The cleaning mechanism is used to clean the large-size thin sheet material. The base, the material feeding trough is rotatably mounted on the base via a connecting assembly, and the base is provided with a lifting mechanism that can tilt the material feeding trough.
2. The large-size thin sheet cleaning device according to claim 1, characterized in that: The connecting assembly includes a connecting shaft disposed on the discharge trough and a connecting sleeve disposed on the base. The connecting shaft passes through the connecting sleeve, and the connecting shaft and the connecting sleeve are rotatably connected.
3. The large-size thin sheet cleaning device according to claim 2, characterized in that: The drive mechanism includes a motor and a belt. The motor is mounted on the feeding trough, and the output end of the motor is provided with a drive shaft. The drive shaft is provided with a first drive wheel, and the feeding trough is provided with a second drive wheel. The belt is wound between the first drive wheel and the second drive wheel.
4. The large-size thin sheet cleaning device according to claim 3, characterized in that: The second drive wheel is sleeved on the connecting shaft, and the second drive wheel is rotatably connected to the connecting shaft.
5. The large-size thin sheet cleaning device according to claim 3, characterized in that: The cleaning mechanism includes a fixed rod, a mounting rod, and multiple nozzles. The fixed rod is equipped with a slider, which is fixed to the belt. The mounting rod is located at the bottom of the fixed rod. The multiple nozzles are linearly and evenly arranged along the length of the mounting rod, with the water outlet of each nozzle facing the discharge space.
6. The large-size thin sheet cleaning device according to claim 1, characterized in that: The lifting mechanism includes a cylinder mounted on the base, with the extended end of the cylinder hinged to the bottom of the discharge trough.
7. The large-size thin sheet cleaning device according to claim 6, characterized in that: The lifting mechanism also includes a connecting plate and a hinge. The connecting plate is fixed to the bottom of the discharge trough, and the hinge is located at the output end of the cylinder. The hinge is hinged to the connecting plate.
8. The large-size thin sheet cleaning device according to claim 1, characterized in that: The discharge trough is provided with a flow guide, and the flow guide is provided with a drain outlet.
9. The large-size thin sheet cleaning device according to claim 1, characterized in that: The material feeding trough is equipped with a flow guide frame, and the sheet can be placed on the flow guide frame.
10. The large-size thin sheet cleaning device according to claim 9, characterized in that: The feeding trough is equipped with a pressing block, which is detachably connected to the feeding trough. The pressing block can be used to press the sheet onto the guide frame.