Surface treatment device for metal fitting machining

CN224807924UActive Publication Date: 2026-09-29QINGDAO JINJUNMING SHIP SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202521667671.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-09-29
Estimated Expiration
2035-08-06

AI Technical Summary

Technical Problem

[0004]上述装置具有很好的使用效果,但在其实际使用中依旧存在一些缺陷,首先该装置中将金属配件直接放置在过滤台上,而装置本身缺乏相应的固定机构,缺乏相应的固定机构会导致金属配件在清洗过程中不断移动,喷头与工件之间的距离和角度变化,影响冲洗效果;其次该装置中喷头距离过滤台的间距固定,无法调节喷头与金属配件之间的间距,无法根据不同的工件形状或清洗要求调整水压强度,可能无法彻底清除杂质

Benefits of technology

1、本实用新型通过抵接杆和连接弹簧的设计,能够根据工件的实际尺寸自动调整夹紧力度,确保夹持稳定而不损伤工件,多个抵接杆均匀分布,提供更稳定的支撑,动力电机配合蜗轮蜗杆传动实现双向螺纹杆的精确控制,确保两侧夹持板同步移动,避免偏移,电动伸缩杆与升降杆组合实现了增压喷头的高度可调,可以根据不同工件的需求调整增压喷头距离,优化清洗强度和覆盖范围,波纹进水管保证了增压喷头在上下移动过程中液体输送的连续性和密封性,增强了设备的适应性。

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Abstract

The utility model discloses a surface treatment device for metal fitting processing relates to metal fitting processing technical field, including processing box and setting support leg in its bottom four corners, the processing box front side is rotatably connected with the box door, and the box door front side surface is fixedly connected with the handle and controller, the filter plate is fixedly connected on the processing box inner wall top, the clean brush is rotatably connected with the filter plate center top, the clean brush inner wall is fixedly connected with no. The installation shell is fixedly connected to the processing box outer wall back, the utility model has the advantages of flexible adjustment, high -efficient clamping and good cleaning effect, and the adjustable booster spray head realizes the height adjustment of spray head through the sliding connection structure, strengthens the adaptability of device to different types metal fittings, and the clean brush realizes the mechanical brush washing function, improves the cleaning efficiency, and the clamping piece design guarantees that metal fittings keep stable in the cleaning process, avoids the deviation or damage due to the water flow impact.
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Description

Technical Field

[0001] This utility model relates to the field of metal parts processing technology, specifically to a surface treatment device for metal parts processing. Background Technology

[0002] Surface treatment equipment in metal parts processing is mainly used to improve the performance and appearance of metal surfaces. Common surface treatment methods include electroplating, electroless plating, anodizing, thermal spraying, sandblasting, and polishing. These treatments not only enhance the aesthetics of the products but also improve their corrosion resistance, wear resistance, and other physicochemical properties.

[0003] Existing surface treatment devices for metal parts processing can be referenced from Chinese Utility Model Patent Publication No. CN220072556 U, which discloses a surface treatment device for metal parts, comprising: a body, wherein the body has a receiving cavity, two booster pumps are provided on the top of the body, the booster pumps are provided with water outlet pipes, the water outlet pipes pass through the body and connect the receiving cavity and the booster pumps, and the water outlet pipes are provided with a nozzle at one end of the receiving cavity; a filter table, wherein the filter table is provided in the receiving cavity and the filter table is provided with filter holes; a brush head, wherein the brush head is provided above the filter table, one end of the brush head is provided with a connecting rod, the connecting rod is connected to the output end of a motor; and a collection box, wherein the collection box is provided in the receiving cavity below the filter table, and the top of the collection box is open. This utility model uses high-pressure spray nozzles to keep the metal parts in a solution-immersed state, thereby enhancing the cleaning ability.

[0004] The above-mentioned device has good performance, but it still has some defects in actual use. First, the device places the metal parts directly on the filter table, and the device itself lacks a corresponding fixing mechanism. The lack of a fixing mechanism will cause the metal parts to move continuously during the cleaning process, and the distance and angle between the nozzle and the workpiece will change, affecting the rinsing effect. Second, the distance between the nozzle and the filter table is fixed, and the distance between the nozzle and the metal parts cannot be adjusted. It is also impossible to adjust the water pressure according to different workpiece shapes or cleaning requirements, which may not be able to completely remove impurities. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a surface treatment device for metal parts processing, which has the advantages of flexible adjustment, efficient clamping, and good cleaning effect. The adjustable pressurized nozzle realizes nozzle height adjustment through a sliding connection structure, which enhances the adaptability of the device to different types of metal parts. The cleaning brush realizes mechanical brushing function, improving cleaning efficiency. The clamping component design ensures that the metal parts remain stable during the cleaning process, avoiding displacement or damage caused by water flow impact.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for processing metal parts, comprising a treatment box and support legs disposed at its four bottom corners, wherein a box door is rotatably connected to the front side of the treatment box, and a handle and a controller are fixedly connected to the front surface of the box door. A filter plate is fixedly connected to the upper part of the inner wall of the treatment box. A cleaning brush is rotatably connected to the upper part of the center of the filter plate. A first rotating shaft is fixedly connected to the inner wall of the cleaning brush. A mounting shell is fixedly connected to the rear side of the outer wall of the treatment box. The rear end of the first rotating shaft passes through the treatment box and extends into the interior of the mounting shell, where it is rotatably connected. Pressure boosting nozzles are provided on the upper left and right sides of the inside of the treatment box. The tops of the two pressure boosting nozzles are slidably connected to the top of the inner wall of the treatment box. A clamping member is slidably connected to the top of the filter plate.

[0007] As a preferred embodiment of the present invention, the clamping member includes clamping plates disposed on the left and right sides of the top of the filter plate. Both clamping plates are hollow rectangular structures. The bottoms of the two clamping plates are slidably connected to the left and right sides of the top of the filter plate, respectively. A horizontally arranged push rod is fixedly connected to the center of the two clamping plates on the side furthest from each other.

[0008] In a preferred embodiment of this utility model, the push rod extends to the left and right sides of the outside of the processing box at one end away from the clamping plate and is slidably connected thereto. Multiple abutting rods are equidistantly arranged between the two clamping plates on the side close to each other. The abutting rods extend to the inside of the clamping plate at one end away from each other and are slidably connected thereto. Multiple sealing rings are fixedly connected to the side close to each other of the clamping plates at equal intervals.

[0009] In a preferred embodiment of this invention, the inner wall of the sealing ring is slidably connected to the surface of the abutting rod, and a connecting spring is fixedly connected to one end of the abutting rod inside the clamping plate. The end of the connecting spring away from the abutting rod is fixedly connected to one side of the inner wall of the clamping plate, and a movable plate is fixedly connected to the end of the push rod away from the clamping plate.

[0010] In a preferred embodiment of this invention, the movable plates are located on the left and right sides outside the processing box. A horizontally arranged U-shaped plate is fixedly connected to the rear side of the processing box. A mounting shell is fixedly connected to the top of the U-shaped plate. A horizontally arranged bidirectional threaded rod is rotatably connected to the lower part of the U-shaped plate. The bidirectional threaded rod is parallel to the push rod. The bidirectional threaded rod passes through the mounting shell and is rotatably connected to it. The bidirectional threaded rod is threadedly connected to the two movable plates. A guide rod is fixedly connected to the upper part of the U-shaped plate.

[0011] In a preferred embodiment of this invention, the movable plate is slidably connected to the guide rod, and a worm gear is fixedly sleeved on the center of the inner surface of the mounting shell of the bidirectional threaded rod. A worm is meshed with the top of the worm gear, and a first rotating shaft is rotatably disposed above the worm inside the mounting shell. The end of the worm away from the processing box extends to the rear side of the outer side of the mounting shell and is rotatably connected thereto.

[0012] In a preferred embodiment of this utility model, the first rotating shaft and the worm gear are both fixedly fitted with main transmission components on the inner surface of the mounting housing. A secondary transmission component is connected between the two main transmission components. A power motor is fixedly connected to the rear side of the outer wall of the mounting housing. The output shaft of the power motor is fixedly connected to one end of the worm gear. A protective cover is provided outside the power motor. One side of the protective cover is fixedly connected to the rear side of the mounting housing.

[0013] As a preferred embodiment of this utility model, a vertically arranged electric telescopic rod is fixedly connected to the center of the top of the treatment box, and a horizontally arranged top plate is fixedly connected to the telescopic end of the top of the electric telescopic rod. A vertically arranged lifting rod is fixedly connected to the top of each of the two booster nozzles. The tops of the two lifting rods extend to the outside of the treatment box and are slidably connected thereto. A collection box is provided below the inner wall of the treatment box, and the collection box is located below the filter plate.

[0014] As a preferred embodiment of this utility model, the tops of the two lifting rods are fixedly connected to the left and right ends of the bottom of the top plate, and a U-shaped tube is provided on the rear side of the two booster nozzles. The left and right ends of the U-shaped tube are fixedly connected to the rear side of the two booster nozzles, respectively. A corrugated water inlet pipe is fixedly connected to the center of the top of the U-shaped tube. The end of the corrugated water inlet pipe away from the U-shaped tube extends to the outside of the treatment tank and is connected to an external water pump. The surface of the corrugated water inlet pipe is slidably connected to the top of the treatment tank.

[0015] As a preferred embodiment of this utility model, a filter device is provided below the collection box, and a return tank is fixedly connected to one side of the filter device. The end of the return tank away from the filter device extends to the left side of the outside of the processing box. A cleaning liquid tank is fixedly connected to the top of the left side of the outer wall of the processing box. A lid is movably connected to the top of the cleaning liquid tank. The end of the return tank away from the filter device is fixedly connected to the cleaning liquid tank. A water pump is installed on the return tank.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, through the design of abutment rods and connecting springs, can automatically adjust the clamping force according to the actual size of the workpiece, ensuring stable clamping without damaging the workpiece. Multiple abutment rods are evenly distributed, providing more stable support. The power motor, in conjunction with the worm gear transmission, achieves precise control of the bidirectional threaded rod, ensuring synchronous movement of the clamping plates on both sides and avoiding deviation. The combination of electric telescopic rod and lifting rod enables adjustable height of the booster nozzle, allowing adjustment of the booster nozzle distance according to the needs of different workpieces, optimizing cleaning intensity and coverage. The corrugated water inlet pipe ensures the continuity and sealing of liquid delivery during the up-and-down movement of the booster nozzle, enhancing the adaptability of the equipment.

[0017] 2. After the controller issues a command, the power motor starts running. The output shaft of the power motor is directly connected to the worm gear, transmitting power to the worm gear. The worm gear drives the worm wheel to rotate, and the worm wheel drives the bidirectional threaded rod to rotate. The two ends of the bidirectional threaded rod are threadedly connected to the moving plates on the left and right sides, respectively. As the bidirectional threaded rod rotates, the two moving plates move inward or outward synchronously. When moving inward, the push rod pushes the clamping plate closer. When moving outward, the push rod separates the clamping plate, releasing the metal parts. The moving plates slide with the guide rod to ensure smooth and non-deviation-free movement. The clamping plate slides along the filter plate to approach the metal parts to be clamped. Multiple abutment rods extend into the clamping plate and are connected by connecting springs. When the front end of the abutment rod contacts the metal parts, the connecting spring is compressed, automatically adapting to different thicknesses. The sealing ring is sleeved on the outside of the abutment rod. After the surface treatment is completed, the controller reverses the motor, and the bidirectional threaded rod rotates in the opposite direction, causing the moving plates to move in the opposite direction. The push rod drives the clamping plates away from each other, causing the abutment rods to disengage from the metal parts. The springs rebound and the abutment rods return to their original positions, ready for the next clamping. Attached Figure Description

[0018] Figure 1 This is a three-dimensional drawing of the present invention; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a rear view of the present invention; Figure 4 This is a schematic diagram of the clamping component structure of this utility model; Figure 5 This is an enlarged view of utility model A.

[0019] In the diagram: 1. Processing box; 2. Electric telescopic rod; 201. Top plate; 3. Booster nozzle; 301. Lifting rod; 4. U-shaped tube; 401. Corrugated water inlet pipe; 5. Cleaning brush; 501. No. 1 rotating shaft; 6. Filter plate; 7. Collection box; 8. Filtration device; 9. Return tank; 10. Water pump; 11. Cleaning fluid tank; 12. Box cover; 13. Clamping plate; 130. Sealing ring; 14. Abutment rod; 140. Connecting spring; 15. Push rod; 16. Moving plate; 17. Mounting shell; 18. U-shaped plate; 19. Bidirectional threaded rod; 20. Guide rod; 21. Worm gear; 22. Worm; 23. Power motor; 230. Protective cover; 24. Main transmission component; 25. Secondary transmission component; 26. Box door; 260. Handle; 27. Controller; 28. Support leg. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0024] Example 1 Reference Figure 1-5 This is the first embodiment of the present invention, which provides a surface treatment device for processing metal parts, including a treatment box 1 and support legs 28 disposed at the four corners of its bottom. A box door 26 is rotatably connected to the front side of the treatment box 1, and a handle 260 and a controller 27 are fixedly connected to the front surface of the box door 26. Furthermore, a filter plate 6 is fixedly connected to the upper part of the inner wall of the treatment box 1, and a cleaning brush 5 is rotatably connected to the upper part of the center of the filter plate 6. A first rotating shaft 501 is fixedly connected to the inner wall of the cleaning brush 5. A mounting shell 17 is fixedly connected to the rear side of the outer wall of the treatment box 1. The rear end of the first rotating shaft 501 passes through the treatment box 1 and extends into the interior of the mounting shell 17 and is rotatably connected to it. A pressure-boosting nozzle 3 is provided on the upper left and right sides of the interior of the treatment box 1. The top of the two pressure-boosting nozzles 3 is slidably connected to the top of the inner wall of the treatment box 1. A clamping component is slidably connected to the top of the filter plate 6.

[0025] Specifically, the treatment box 1 serves as the main structure, with support legs 28 positioned at the four corners of the bottom to provide support and ensure stable placement of the device. A door 26 is rotatably connected to the front of the treatment box 1, facilitating the opening and closing of the operating space. A handle 260 is fixed to the front surface of the door 26 for easy opening. A controller 27 is also provided to control the equipment's operating parameters. A filter plate 6 is fixedly connected to the upper inner wall of the treatment box 1. A cleaning brush 5 is located above the center of the filter plate 6 and rotatably connected to it. A first rotating shaft 501 is fixedly connected inside the cleaning brush 5, enabling rotation. A mounting shell 17 is fixedly connected to the rear outer wall of the treatment box 1. The rear end of the first rotating shaft 501 penetrates the treatment box 1 and extends into the mounting shell 17, forming a rotatable connection. The rotating shaft 501 drives the cleaning brush 5 to mechanically scrub the metal parts, enhancing the cleaning effect. There are two pressure nozzles 3, located on the upper left and right sides inside the treatment box 1 respectively. The top of the pressure nozzle 3 is connected to the top of the inner wall of the treatment box 1 by a sliding connection structure, which allows the pressure nozzle 3 to be adjusted up and down within a certain range. This design solves the limitations of traditional fixed nozzles. The height of the pressure nozzle 3 can be flexibly adjusted according to the size of the workpiece and the cleaning requirements, optimizing the cleaning intensity and coverage. The clamping component is slidably connected to the top of the filter plate 6 to clamp and fix the metal parts. The clamping component can move along the surface of the filter plate 6 to adapt to workpieces of different sizes, effectively preventing workpiece displacement and tipping during high-pressure rinsing or brushing, and improving cleaning stability and safety.

[0026] Example 2 In the second embodiment of this utility model, the clamping member includes clamping plates 13 disposed on the left and right sides of the top of the filter plate 6. Both clamping plates 13 are hollow rectangular structures. The bottom of the two clamping plates 13 are slidably connected to the left and right sides of the top of the filter plate 6, respectively. A horizontally arranged push rod 15 is fixedly connected to the center of the two clamping plates 13 on the side away from each other.

[0027] Furthermore, the push rod 15 extends to the left and right sides of the outside of the processing box 1 at the end away from the clamping plate 13 and is slidably connected thereto. Multiple abutting rods 14 are equidistantly arranged between the two clamping plates 13 on the side close to each other. The multiple abutting rods 14 extend to the inside of the clamping plate 13 at the end away from each other and are slidably connected thereto. Multiple sealing rings 130 are fixedly connected to the side close to each other of the clamping plates 13 at equal intervals.

[0028] Furthermore, the inner wall of the sealing ring 130 is slidably connected to the surface of the abutment rod 14. The abutment rod 14 is fixedly connected to a connecting spring 140 at one end inside the clamping plate 13. The end of the connecting spring 140 away from the abutment rod 14 is fixedly connected to one side of the inner wall of the clamping plate 13. The push rod 15 is fixedly connected to a moving plate 16 at the end away from the clamping plate 13.

[0029] Furthermore, the movable plates 16 are located on the left and right sides outside the processing box 1. A horizontally arranged U-shaped plate 18 is fixedly connected to the rear side of the processing box 1. A mounting shell 17 is fixedly connected to the top of the U-shaped plate 18. A horizontally arranged bidirectional threaded rod 19 is rotatably connected to the lower part of the U-shaped plate 18. The bidirectional threaded rod 19 is arranged parallel to the push rod 15. The bidirectional threaded rod 19 passes through the mounting shell 17 and is rotatably connected to it. The bidirectional threaded rod 19 is threadedly connected to the two movable plates 16. A guide rod 20 is fixedly connected to the upper part of the U-shaped plate 18.

[0030] Furthermore, the movable plate 16 is slidably connected to the guide rod 20, and the bidirectional threaded rod 19 is fixedly sleeved with a worm gear 21 at the center of the inner surface of the mounting shell 17. The top of the worm gear 21 is meshed with a worm 22, and a first rotating shaft 501 is rotatably set inside the mounting shell 17 above the worm 22. The end of the worm 22 away from the processing box 1 extends to the rear side of the mounting shell 17 and is rotatably connected to it.

[0031] Furthermore, the first rotating shaft 501 and the worm gear 22 are both fixedly fitted with main transmission components 24 on the inner surface of the mounting housing 17. A secondary transmission component 25 is connected between the two main transmission components 24. A power motor 23 is fixedly connected to the rear side of the outer wall of the mounting housing 17. The output shaft of the power motor 23 is fixedly connected to one end of the worm gear 22. A protective cover 230 is provided outside the power motor 23. One side of the protective cover 230 is fixedly connected to the rear side of the mounting housing 17.

[0032] Specifically, clamping plates 13 are located on the top left and right sides of filter plate 6, and are hollow rectangular structures. Their bottoms are slidably connected to filter plate 6, allowing them to move laterally along filter plate 6. Push rods 15 are horizontally fixed at the center of the two clamping plates 13 on opposite sides, extending outwards to the outside of the processing box 1 and slidably connected thereto. Multiple abutment rods 14 are equidistantly arranged between the two clamping plates 13. One end of each abutment rod 14 near the clamping plate 13 extends into the clamping plate 13 and slidably connects thereto. A connecting spring 140 is provided at the end of each abutment rod 14 to provide elastic cushioning. The other end of the spring 140 is fixed to the inner wall of the clamping plate 13, ensuring the abutment rod 14 always has an inward restoring force. A sealing ring 130 is fitted on the outer side of each abutment rod 14, fixed to the side of the clamping plate 13 near the workpiece. The inner wall of the sealing ring 130 slides against the surface of the abutment rod 14. A U-shaped plate 18 is fixedly connected to the rear of the processing box 1. The exterior is horizontally positioned, with a bidirectional threaded rod 19 arranged parallel to the push rod 15 at the bottom. The bidirectional threaded rod 19 passes through the mounting shell 17 and is rotatably connected to it. Both ends are threadedly connected to two movable plates 16. A guide rod 20 is provided above the U-shaped plate 18, and the movable plates 16 are slidably connected to it to ensure smooth movement without deviation. A worm gear 21 is fixedly sleeved at the center of the bidirectional threaded rod 19. A worm 22 is meshed with the top of the worm gear 21. One end of the worm 22 extends to the outside of the mounting shell 17, and the other end is rotatably set inside the mounting shell 17. The worm 22 is connected to the first rotating shaft 501 through a main transmission component 24. The main transmission components 24 are connected to each other through a secondary transmission component 25. Power is provided by a power motor 23, and the output shaft is directly connected to the worm 22. A protective cover 230 is provided outside the power motor 23 to protect the power motor 23 and improve safety.

[0033] Furthermore, after the controller 27 issues a command, the power motor 23 starts running. The output shaft of the power motor 23 is directly connected to the worm gear 22, transmitting power to the worm gear 22. The worm gear 22 drives the worm wheel 21 to rotate, and the worm wheel 21 drives the bidirectional threaded rod 19 to rotate. The two ends of the bidirectional threaded rod 19 are threadedly connected to the moving plates 16 on the left and right sides, respectively. As the bidirectional threaded rod 19 rotates, the two moving plates 16 move inward or outward synchronously. When moving inward, the push rod 15 pushes the clamping plate 13 closer; when moving outward, the push rod 15 separates the clamping plate 13, releasing the metal parts. The moving plates 16 slide against the guide rod 20 to ensure movement. The process is smooth and without deviation. The clamping plate 13 slides along the filter plate 6 to approach the metal fitting to be clamped. Multiple abutment rods 14 extend into the clamping plate 13 and are connected by connecting springs 140. When the front end of the abutment rod 14 contacts the metal fitting, the connecting spring 140 is compressed, automatically adapting to different thicknesses. The sealing ring 130 is sleeved on the outside of the abutment rod 14. After the surface treatment is completed, the controller 27 reverses the motor 23, and the bidirectional threaded rod 19 rotates in the opposite direction, driving the moving plate 16 to move in the opposite direction. The push rod 15 drives the clamping plates 13 to move away from each other, causing the abutment rods 14 to disengage from the metal fitting. The spring 140 rebounds and the abutment rods 14 return to their original positions, ready for the next clamping.

[0034] Example 3 In the second embodiment of this utility model, a vertically arranged electric telescopic rod 2 is fixedly connected to the center of the top of the treatment box 1. A horizontally arranged top plate 201 is fixedly connected to the telescopic end of the top of the electric telescopic rod 2. A vertically arranged lifting rod 301 is fixedly connected to the top of each of the two booster nozzles 3. The tops of the two lifting rods 301 extend to the outside of the treatment box 1 and are slidably connected thereto. A collection box 7 is provided below the inner wall of the treatment box 1. The collection box 7 is located below the filter plate 6.

[0035] Furthermore, the tops of the two lifting rods 301 are fixedly connected to the left and right ends of the bottom of the top plate 201. A U-shaped tube 4 is provided on the rear side of the two booster nozzles 3. The left and right ends of the U-shaped tube 4 are fixedly connected to the rear side of the two booster nozzles 3 respectively. A corrugated water inlet pipe 401 is fixedly connected to the center of the top of the U-shaped tube 4. The end of the corrugated water inlet pipe 401 away from the U-shaped tube 4 extends to the outside of the treatment box 1 and is connected to an external water pump. The surface of the corrugated water inlet pipe 401 is slidably connected to the top of the treatment box 1.

[0036] Furthermore, a filter device 8 is provided below the collection box 7. A return tank 9 is fixedly connected to one side of the filter device 8. The end of the return tank 9 away from the filter device 8 extends to the left side of the outside of the treatment box 1. A cleaning fluid tank 11 is fixedly connected to the top of the left side of the outer wall of the treatment box 1. A cover 12 is movably connected to the top of the cleaning fluid tank 11. The end of the return tank 9 away from the filter device 8 is fixedly connected to the cleaning fluid tank 11. A water pump 10 is installed on the return tank 9.

[0037] Specifically, the electric telescopic rod 2 is vertically arranged and fixedly connected to the center of the top of the treatment box 1. Its telescopic end extends upward and is fixedly connected to the top plate 201. It can be controlled to rise or fall by the controller 27 to adjust the height of the entire booster nozzle 3. The top plate 201 is horizontally set and fixedly connected to the top of the electric telescopic rod 2. Its left and right ends are respectively connected to two lifting rods 301, which move up and down with the electric telescopic rod 2. The booster nozzle 3 is a high-pressure cleaning nozzle, located on the left and right sides above the filter plate 6. The top of the lifting rod 301 passes through the top of the treatment box 1 and is fixedly connected to the bottom of the top plate 201, realizing the automatic adjustment function of the height of the booster nozzle 3. It can be flexibly adapted to the height and shape of different metal parts, thereby optimizing the spray angle and cleaning intensity. The U-shaped tube 4 is set between the rear sides of the two booster nozzles 3, and its two ends are fixedly connected to the nozzles 3 to form a unified liquid supply channel, realizing synchronous liquid supply of the two nozzles and ensuring cleaning uniformity. The corrugated water inlet pipe 401 is fixedly connected to The cleaning fluid is connected to the center of the top of the U-shaped tube 4, with one end extending away from the U-shaped tube 4 to the outside of the treatment tank 1 and connected to an external water pump. The corrugated structure design gives it good flexibility and compensation capabilities to adapt to changes in nozzle height. The collection tank 7 is located directly below the filter plate 6 inside the treatment tank 1. The filter device 8 is installed below the collection tank 7 to perform preliminary filtration of the recovered cleaning fluid, removing impurities and particulate matter, improving the reuse rate of the cleaning fluid, and reducing consumable costs. One end of the return tank 9 is connected to the filter device 8, and the other end extends to the outside of the left side of the treatment tank 1. The water pump 10 is installed on the return tank 9 to realize the recycling of the cleaning fluid, which is energy-saving and environmentally friendly. The cleaning fluid tank 11 is fixedly connected to the top of the left outer wall of the treatment tank 1, and the top is provided with an openable tank cover 12 for easy addition or replacement of the cleaning fluid. Since the collection tank 7, filter device 8, return tank 9, water pump 10, cleaning fluid tank 11 and tank cover 12 are all disclosed in detail in the reference patent, this application will not elaborate further.

[0038] Furthermore, the metal parts to be processed are placed above the filter plate 6. The power motor 23 is started by the controller 27 to push the clamping plate 13 to move, so that multiple abutment rods 14 automatically fit and clamp the workpiece under the action of the connecting spring 140. The electric telescopic rod 2 is started to adjust the height of the top plate 201, thereby driving the pressure nozzle 3 to adjust up and down to a suitable position. The water pump 10 draws liquid from the cleaning liquid tank 11, which is purified through the return tank 9 and the filter device 8. The two pressure nozzles 3, together with the cleaning brush 5, rotate through the first rotating shaft 501 to mechanically brush the workpiece, thereby enhancing the cleaning effect.

[0039] Working principle: The metal parts to be processed are placed on top of the filter plate 6. The controller 27 starts the power motor 23 to move the clamping plate 13, so that multiple abutment rods 14 automatically adhere to the workpiece and clamp it under the action of the connecting spring 140. The electric telescopic rod 2 is started to adjust the height of the top plate 201, thereby driving the pressure nozzle 3 to adjust up and down to the appropriate position. The water pump 10 draws liquid from the cleaning liquid tank 11, which is purified through the return tank 9 and the filter device 8. The two pressure nozzles 3, together with the cleaning brush 5, rotate through the first rotating shaft 501 to mechanically brush the workpiece, enhancing the cleaning effect. After the controller 27 issues a command, the power motor 23 starts to run. The output shaft of the power motor 23 is directly connected to the worm gear 22, transmitting power to the worm gear 22. The worm gear 22 drives the worm wheel 21 to rotate, and the worm wheel 21 drives the bidirectional threaded rod 19 to rotate. The two ends of the bidirectional threaded rod 19 are respectively threaded to the moving plates 16 on the left and right sides. When the threaded rod 19 rotates, the two moving plates 16 move inward or outward simultaneously. When moving inward, the push rod 15 pushes the clamping plate 13 closer, and when moving outward, the push rod 15 separates the clamping plate 13, releasing the metal fitting. The moving plate 16 and the guide rod 20 slide together to ensure smooth movement without deviation. The clamping plate 13 slides along the filter plate 6 to approach the metal fitting to be clamped. Multiple abutment rods 14 extend into the clamping plate 13 and are connected by a connecting spring 140. When the front end of the abutment rod 14 contacts the metal fitting, the connecting spring 140 is compressed, automatically adapting to different thicknesses. The sealing ring 130 is sleeved on the outside of the abutment rod 14. After the surface treatment is completed, the controller 27 reverses the motor 23, and the bidirectional threaded rod 19 rotates in the opposite direction, causing the moving plate 16 to move in the opposite direction. The push rod 15 drives the clamping plates 13 to move away from each other, causing the abutment rod 14 to disengage from the metal fitting. The spring 140 rebounds and the abutment rod 14 returns to its original position, ready for the next clamping.

[0040] In summary: the design of the abutment rod 14 and connecting spring 140 allows for automatic adjustment of the clamping force according to the actual size of the workpiece, ensuring stable clamping without damaging the workpiece. The even distribution of multiple abutment rods 14 provides more stable support. The power motor 23, in conjunction with the worm gear 21 and worm 22, enables precise control of the bidirectional threaded rod 19, ensuring synchronous movement of the clamping plates 13 on both sides and preventing offset. The combination of the electric telescopic rod 2 and the lifting rod 301 allows for height adjustment of the booster nozzle 3, enabling adjustment of the distance of the booster nozzle 3 according to the needs of different workpieces, optimizing cleaning intensity and coverage. The corrugated water inlet pipe 401 ensures the continuity and sealing of liquid delivery during the up-and-down movement of the booster nozzle 3, enhancing the adaptability of the equipment.

[0041] The surface treatment device for metal parts processing used in this application can be additionally equipped with protective measures known in the art under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0042] It should be noted that (motor, screw, worm gear, electric telescopic rod, spring) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A surface treatment device for processing metal parts, comprising a treatment box (1) and support legs (28) disposed at the four corners of its bottom, wherein a box door (26) is rotatably connected to the front side of the treatment box (1), and a handle (260) and a controller (27) are fixedly connected to the front surface of the box door (26), characterized in that: A filter plate (6) is fixedly connected to the upper part of the inner wall of the treatment box (1). A cleaning brush (5) is rotatably connected to the upper part of the center of the filter plate (6). A first rotating shaft (501) is fixedly connected to the inner wall of the cleaning brush (5). An installation shell (17) is fixedly connected to the rear side of the outer wall of the treatment box (1). The rear end of the first rotating shaft (501) passes through the treatment box (1) and extends into the interior of the installation shell (17) and is rotatably connected to it. A pressure-boosting nozzle (3) is provided on the upper left and right sides of the interior of the treatment box (1). The top of the two pressure-boosting nozzles (3) is slidably connected to the top of the inner wall of the treatment box (1). A clamping member is slidably connected to the top of the filter plate (6).

2. The surface treatment apparatus for processing metal parts according to claim 1, characterized in that: The clamping component includes clamping plates (13) disposed on the top left and right sides of the filter plate (6). Both clamping plates (13) are hollow rectangular structures. The bottom of the two clamping plates (13) are slidably connected to the top left and right sides of the filter plate (6), respectively. A horizontally arranged push rod (15) is fixedly connected at the center of the side away from each other of the two clamping plates (13).

3. The surface treatment apparatus for processing metal parts according to claim 2, characterized in that: The push rod (15) extends from the end away from the clamping plate (13) to the left and right sides of the outside of the processing box (1) and is slidably connected thereto. Multiple abutting rods (14) are equidistantly arranged between the two clamping plates (13) on the side close to each other. The multiple abutting rods (14) extend from the end away from each other to the inside of the clamping plate (13) and are slidably connected thereto. Multiple sealing rings (130) are fixedly connected to the side close to each other of the clamping plates (13) on the side close to each other.

4. The surface treatment apparatus for processing metal parts according to claim 3, characterized in that: The inner wall of the sealing ring (130) is slidably connected to the surface of the abutment rod (14). The abutment rod (14) is located inside the clamping plate (13) and a connecting spring (140) is fixedly connected to one end. The end of the connecting spring (140) away from the abutment rod (14) is fixedly connected to one side of the inner wall of the clamping plate (13). The push rod (15) is fixedly connected to a moving plate (16) at the end away from the clamping plate (13).

5. The surface treatment apparatus for processing metal parts according to claim 4, characterized in that: The movable plate (16) is located on the left and right sides outside the processing box (1). A horizontally arranged U-shaped plate (18) is fixedly connected to the rear side of the processing box (1). A mounting shell (17) is fixedly connected to the top of the U-shaped plate (18). A horizontally arranged bidirectional threaded rod (19) is rotatably connected to the lower part of the U-shaped plate (18). The bidirectional threaded rod (19) is parallel to the push rod (15). The bidirectional threaded rod (19) passes through the mounting shell (17) and is rotatably connected to it. The bidirectional threaded rod (19) is threadedly connected to the two movable plates (16). A guide rod (20) is fixedly connected to the upper part of the U-shaped plate (18).

6. The surface treatment apparatus for processing metal parts according to claim 5, characterized in that: The movable plate (16) is slidably connected to the guide rod (20). The bidirectional threaded rod (19) is fixedly fitted with a worm gear (21) at the center of the inner surface of the mounting shell (17). The top of the worm gear (21) is meshed with a worm (22). A first rotating shaft (501) is rotatably arranged inside the mounting shell (17) above the worm (22). The end of the worm (22) away from the processing box (1) extends to the rear side of the outside of the mounting shell (17) and is rotatably connected to it.

7. The surface treatment apparatus for processing metal parts according to claim 6, characterized in that: The first rotating shaft (501) and the worm gear (22) are both fixedly fitted with main transmission components (24) on the inner surface of the mounting shell (17). A secondary transmission component (25) is connected between the two main transmission components (24). A power motor (23) is fixedly connected to the rear side of the outer wall of the mounting shell (17). The output shaft of the power motor (23) is fixedly connected to one end of the worm gear (22). A protective cover (230) is provided on the outside of the power motor (23). One side of the protective cover (230) is fixedly connected to the rear side of the mounting shell (17).

8. The surface treatment apparatus for processing metal parts according to claim 1, characterized in that: A vertically arranged electric telescopic rod (2) is fixedly connected to the center of the top of the treatment box (1). A horizontally arranged top plate (201) is fixedly connected to the telescopic end of the top of the electric telescopic rod (2). A vertically arranged lifting rod (301) is fixedly connected to the top of each of the two booster nozzles (3). The tops of the two lifting rods (301) extend to the outside of the treatment box (1) and are slidably connected thereto. A collection box (7) is provided below the inner wall of the treatment box (1). The collection box (7) is located below the filter plate (6).

9. The surface treatment apparatus for processing metal parts according to claim 8, characterized in that: The tops of the two lifting rods (301) are fixedly connected to the bottom left and right ends of the top plate (201). The two booster nozzles (3) are provided with U-shaped tubes (4) on their rear sides. The left and right ends of the U-shaped tubes (4) are fixedly connected to the rear sides of the two booster nozzles (3) respectively. A corrugated water inlet pipe (401) is fixedly connected at the center of the top of the U-shaped tube (4). The end of the corrugated water inlet pipe (401) away from the U-shaped tube (4) extends to the outside of the treatment tank (1) and is connected to an external water pump. The surface of the corrugated water inlet pipe (401) is slidably connected to the top of the treatment tank (1).

10. A surface treatment apparatus for processing metal parts according to claim 9, characterized in that: A filter device (8) is provided below the collection box (7). A return tank (9) is fixedly connected to one side of the filter device (8). The end of the return tank (9) away from the filter device (8) extends to the left side of the outside of the processing box (1). A cleaning liquid tank (11) is fixedly connected to the top of the left side of the outer wall of the processing box (1). A lid (12) is movably connected to the top of the cleaning liquid tank (11). The end of the return tank (9) away from the filter device (8) is fixedly connected to the cleaning liquid tank (11). A water pump (10) is installed on the return tank (9).

Citation Information

Patent Citations

  • Metal accessory surface treatment device

    CN220072556U