High-efficiency cleaning device for quenched products
Patent Information
- Application Number
- CN202522209479.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种淬火产品高效清洗装置,旨在改善现有技术中加热清洗液时,蒸汽不能迅速、均匀地分散在液体中的问题
1、本实用新型中,原水经净化暂存后,在蒸发器内与高温烟气换热成汽水混合物,分离出的蒸汽通过管道送至混合器,混合器内部结构使蒸汽旋转分散,蒸汽迅速、均匀地分散在液体中与水充分接触,提升热传递效率,清洗机构用输水泵将清洗液送至各喷管,全方位冲洗产品,温控系统依据水温控制蒸汽供应,确保水温稳定,实现淬火产品的高效清洗。
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Figure CN224807935U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, and in particular to a high-efficiency cleaning device for quenched products. Background Technology
[0002] Quenching product cleaning equipment is a device specifically designed to remove residual impurities from the surface of products after quenching. In the metal processing industry, after quenching, the surface of products will be covered with quenching media, oxide scale, oil stains, and other impurities. If these impurities are not removed in time, they will affect the subsequent processing, performance, and appearance quality of the products. Quenching product cleaning equipment can effectively remove impurities and improve the overall quality of products through physical and chemical cleaning methods.
[0003] The high-efficiency cleaning device for quenched products is developed based on traditional cleaning devices. It aims to clean quenched products faster and more thoroughly. It integrates a variety of advanced cleaning technologies and optimizes the cleaning process and equipment structure to achieve high-efficiency cleaning of quenched products. The device can process a large number of products in a short time, improve production efficiency, and ensure the stability of cleaning quality.
[0004] Traditional cleaning devices typically use fixed, straight-out nozzles with fixed positions and angles. This structure results in limited spray coverage, leading to incomplete cleaning of quenched products. To address this issue, existing technologies employ multi-angle adjustable nozzles connected to the liquid supply pipeline via universal joints. This allows the cleaning fluid to penetrate deeper into the holes, improving cleaning efficiency. However, in practical use, existing cleaning devices with submersible steam-water mixers emit steam in a relatively concentrated jet from the outlet, directly entering the surrounding liquid. At the moment of contact between the steam and water, the velocity difference between the steam jet and the liquid is significant, preventing the steam from dispersing quickly and evenly. This results in localized excessively high steam concentrations, leading to insufficient heat transfer and low heat transfer efficiency. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a high-efficiency cleaning device for quenched products, which aims to improve the problem that steam cannot be quickly and evenly dispersed in the liquid when heating the cleaning liquid in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency cleaning device for quenched products, comprising a water tank, a conveyor belt component fixedly connected to the top of the water tank, a steam generating mechanism provided on the left side of the water tank, a cleaning chamber fixedly connected to the top of the conveyor belt component, a temperature control mechanism provided on the front side of the cleaning chamber, which measures the temperature by thermocouples and controls the opening and closing of a solenoid valve, thereby controlling the operation of the steam generating mechanism, an overflow mechanism provided on the rear side of the water tank for collecting the overflow cleaning liquid inside the water tank, cleaning mechanisms provided on both the left and right sides of the water tank, and a uniform dispersion mechanism provided inside the water tank; The uniform dispersion mechanism includes an immersion-type steam-water mixer. The outer wall of the immersion-type steam-water mixer is fixedly connected to the inner wall of the water tank. Multiple air outlets are equidistantly opened on the right side of the immersion-type steam-water mixer. Rotating rings are rotatably connected to the left and right sides of the inner walls of the multiple air outlets. Corresponding rotating shafts are fixedly connected to the inner walls of the multiple rotating rings. Spiral guide vanes are fixedly connected to the outer walls of the multiple rotating shafts. Spiral guide cones are fixedly connected to the left ends of the multiple rotating shafts. Multiple ball bearings are rotatably connected to the inner walls of the multiple rotating rings. The outer walls of the multiple ball bearings are rotatably connected to the inner walls of the corresponding air outlets.
[0007] As a further description of the above technical solution: The overflow mechanism includes an overflow pipe, the rear end of which is fixedly connected to the top of the rear side of the water tank. A flexible hose is fixedly connected to the bottom end of the overflow pipe. Fixing blocks are fixedly connected to the left and right rear ends of the water tank. Positioning blocks are slidably connected to the inner walls of the two fixing blocks. The same collection box is fixedly connected to the adjacent side of the two positioning blocks. Limiting pins are provided on the top of the two fixing blocks. The bottom ends of the two limiting pins pass through the corresponding fixing block and positioning block. A connecting component is provided on the top of the collection box.
[0008] As a further description of the above technical solution: The steam generating mechanism includes a pure water machine, which is located on the left side of the water tank. A soft water tank is connected to the right side of the pure water machine. An evaporator is connected to the front side of the soft water tank. A steam supply pipe is connected to the right side of the evaporator. The right end of the steam supply pipe is fixedly connected to the left side of the submerged steam-water mixer.
[0009] As a further description of the above technical solution: The cleaning mechanism includes a conveying pipe, the inner right end of which is fixedly connected to the right side of the water tank. A water pump is fixedly connected to the right side of the conveying pipe. Multiple upper flushing nozzles are fixedly connected at equal intervals to the top of the inner wall of the cleaning chamber. The top ends of the multiple upper flushing nozzles are fixedly connected to the top of the inner side of the conveying pipe. Multiple lower flushing nozzles are equally spaced inside the conveyor belt component. The top ends of the multiple lower flushing nozzles are fixedly connected to the top of the inner side of the conveying pipe. The inner left end of the conveying pipe is fixedly connected to the left end of the water tank.
[0010] As a further description of the above technical solution: The temperature control mechanism includes a temperature controller, the rear side of which is fixedly connected to the front side of the cleaning chamber. A temperature sensor is fixedly connected to the rear side of the inner wall of the water tank, and a solenoid valve is fixedly connected to the middle of the steam pipe.
[0011] As a further description of the above technical solution: The connecting assembly includes a plug, the outer wall of which is fixedly connected to the bottom of the outer wall of the hose, and a positioning ring is fixedly connected to the top of the collection box. The top of the positioning ring has a locking groove, and the inner wall of the locking groove is engaged with the outer wall of the plug.
[0012] As a further description of the above technical solution: Mounting plates are fixedly connected to the top left and right sides of the inner wall of the cleaning chamber. Water curtains are fixedly connected to the bottom of the two mounting plates. A water guide plate is fixedly connected to the bottom right side of the conveyor belt component. The left side of the water guide plate is fixedly connected to the top right side of the water tank. A flow channel is opened on the top of the water guide plate, and the flow channel is connected to the water tank.
[0013] This utility model has the following beneficial effects: 1. In this utility model, after the raw water is purified and temporarily stored, it exchanges heat with high-temperature flue gas in the evaporator to form a steam-water mixture. The separated steam is sent to the mixer through a pipeline. The internal structure of the mixer causes the steam to rotate and disperse. The steam is quickly and evenly dispersed in the liquid and fully contacts the water, improving the heat transfer efficiency. The cleaning mechanism uses a water pump to send the cleaning liquid to each nozzle to rinse the product in all directions. The temperature control system controls the steam supply according to the water temperature to ensure stable water temperature and achieve efficient cleaning of quenched products.
[0014] 2. In this utility model, when the high-efficiency cleaning device for quenched products is working, the raw water, after purification and temporary storage, exchanges heat with high-temperature flue gas in the evaporator to form a steam-water mixture. The separated steam is sent to the mixer through a pipeline. The internal structure of the submerged steam-water mixer allows the steam to rotate and disperse, ensuring full contact with the water and improving heat transfer efficiency. The cleaning mechanism uses a water pump to send the cleaning liquid to each spray nozzle for all-round rinsing of the product. The temperature control system controls the steam supply based on the water temperature to ensure stable water temperature and achieve high-efficiency cleaning of quenched products. Attached Figure Description
[0015] Figure 1 This is a perspective view of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 2 This is a front view of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 3 This is a schematic diagram of the temperature sensor structure of a high-efficiency cleaning device for quenched products proposed in this utility model. Figure 4 This is a schematic diagram of the water curtain structure of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 5 This is a schematic diagram of the cleaning mechanism structure of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 6 This is a structurally exploded view of the overflow mechanism of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 7 This is a schematic diagram of the electromagnetic valve structure of a high-efficiency cleaning device for quenched products proposed in this utility model; Figure 8 This is a structurally exploded view of the immersion-type steam-water mixer of a high-efficiency cleaning device for quenched products proposed in this utility model. Figure 9 This is a schematic diagram of the uniform dispersion mechanism of a high-efficiency cleaning device for quenched products proposed in this utility model.
[0016] Legend: 1. Water tank; 2. Uniform dispersion mechanism; 201. Immersion-type air-water mixer; 202. Air outlet; 203. Rotating ring; 204. Rotating shaft; 205. Spiral guide vane; 206. Spiral guide cone; 207. Ball bearing; 3. Overflow mechanism; 301. Overflow pipe; 302. Hose; 303. Collection box; 304. Positioning block; 305. Fixing block; 306. Limiting pin; 307. Connecting assembly; 3071. Plug; 3072. Positioning ring; 3073. 1. Locking groove; 4. Steam generating mechanism; 401. Pure water machine; 402. Soft water tank; 403. Evaporator; 404. Steam transmission pipe; 5. Conveyor belt components; 6. Cleaning chamber; 7. Cleaning mechanism; 701. Conveying pipe; 702. Water pump; 703. Upper flushing nozzle; 704. Lower flushing nozzle; 8. Temperature control mechanism; 801. Temperature controller; 802. Temperature sensor; 803. Solenoid valve; 9. Mounting plate; 10. Water curtain; 11. Water guide plate; 12. Flow guide groove. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figure 3 , Figure 8 and Figure 9 This utility model provides an embodiment of a high-efficiency cleaning device for quenched products, including a water tank 1 for holding cleaning fluid and placing quenched products to be cleaned. A conveyor belt component 5 is fixedly connected to the top of the water tank 1 for conveying the quenched products through the cleaning area. A steam generating mechanism 4 is provided on the left side of the water tank 1 for generating steam to heat the cleaning fluid. A cleaning chamber 6 is fixedly connected to the top of the conveyor belt component 5 for providing a relatively enclosed space for cleaning the quenched products. A temperature control mechanism 8 is provided on the front side of the cleaning chamber 6 for monitoring and controlling the temperature of the cleaning fluid in the water tank 1. An overflow mechanism 3 is provided on the rear side of the water tank 1 for collecting the overflowing cleaning fluid inside the water tank 1 to prevent the cleaning fluid from overflowing and causing site pollution. Cleaning mechanisms 7 are provided on both the left and right sides of the water tank 1 for rinsing the quenched products to enhance the cleaning effect. The interior of the water tank 1 is equipped with a uniform dispersion mechanism 2, which is used to uniformly mix steam and cleaning liquid to improve heating efficiency. The uniform dispersion mechanism 2 includes an immersion steam-water mixer 201, which is used to introduce steam into the cleaning liquid in the water tank 1. The outer wall of the immersion steam-water mixer 201 is fixedly connected to the inner wall of the water tank 1 to fix the immersion steam-water mixer 201. Multiple air outlets 202 are equidistantly opened on the right side of the immersion steam-water mixer 201 for steam ejection. Rotating rings 203 are rotatably connected to the left and right sides of the inner walls of the multiple air outlets 202. The rotating rings 203 allow the rotating shafts 204 to rotate flexibly. Corresponding rotating shafts 204 are fixedly connected to the inner walls of the multiple rotating rings 203. 204 is used to support the spiral guide vanes 205 and the spiral guide cones 206 and drive them to rotate. The spiral guide vanes 205 are fixedly connected to the outer walls of multiple rotating shafts 204. The spiral guide vanes 205 disperse the sprayed steam along the spiral path and mix it better with the cleaning liquid. The spiral guide cones 206 are fixedly connected to the left ends of multiple rotating shafts 204. The spiral guide cones 206 further guide the steam to rotate and disperse, improving the mixing effect of steam and cleaning liquid. Multiple balls 207 are rotatably connected to the inner walls of multiple rotating rings 203. The balls 207 reduce the friction when the rotating rings 203 rotate, making the rotation smoother. The outer walls of the multiple balls 207 are rotatably connected to the inner walls of the corresponding air outlets 202, ensuring that the rotating rings 203 can rotate flexibly within the air outlets 202. Specifically, the submersible steam-water mixer 201 is fixed to the inner wall of the water tank 1. Its air outlet 202 is equipped with a rotating ring 203, which, together with the rotating shaft 204, spiral guide vane 205 and spiral guide cone 206, changes the steam ejection path, causing the steam to rotate and disperse along the spiral trajectory, greatly increasing the contact area with water, promoting uniform mixing. The ball bearing 207 reduces rotational friction, ensures stable operation of the mechanism, effectively solves the problem of uneven steam dispersion, improves heat transfer efficiency, and thus improves the cleaning effect of quenched products.
[0019] Reference Figure 2 , Figure 5 and Figure 7The steam generating mechanism 4 includes a water purifier 401, which is used to purify the raw water, remove impurities and minerals, and prevent scaling. The water purifier 401 is located on the left side of the water tank 1, and its reasonable layout facilitates connection with subsequent components. The right side of the water purifier 401 is connected to a soft water tank 402, which is used to store water purified by the water purifier 401 to ensure a stable water supply. The front side of the soft water tank 402 is connected to an evaporator 403, which heats the water in the soft water tank 402 and converts it into steam. The right side of the evaporator 403 is connected to a steam pipe 404, which is responsible for delivering the steam generated by the evaporator 403 to a designated location. The right end of the steam pipe 404 is fixedly connected to the left side of the submerged steam-water mixer 201, so that steam can be introduced into the water tank 1 to mix and heat the water. The cleaning mechanism 7 includes a delivery pipe 701 for conveying cleaning fluid. The inner right end of the delivery pipe 701 is fixedly connected to the right side of the water tank 1 for easy access to the cleaning fluid. A water pump 702 is fixedly connected to the right side of the delivery pipe 701 to provide power for the delivery of the cleaning fluid. Multiple upper rinsing nozzles 703 are fixedly connected at equal intervals to the top of the inner wall of the cleaning chamber 6. The upper rinsing nozzles 703 spray the cleaning fluid onto the upper part of the quenched product for rinsing. The tops of the multiple upper rinsing nozzles 703 are... All are fixedly connected to the top of the inner side of the conveying pipe 701 to ensure that the cleaning fluid can flow smoothly into the upper flushing nozzle 703. Multiple lower flushing nozzles 704 are equidistantly arranged inside the conveyor belt component 5. The lower flushing nozzles 704 flush the lower part of the quenched product to enhance the cleaning effect. The top of the multiple lower flushing nozzles 704 are fixedly connected to the top of the inner side of the conveying pipe 701 to ensure that the cleaning fluid is supplied to the lower flushing nozzles 704. The left end of the inner side of the conveying pipe 701 is fixedly connected to the left end of the water tank 1 to allow the cleaning fluid to be recycled. The temperature control mechanism 8 includes a temperature controller 801, which is used to set and control the water temperature. The rear side of the temperature controller 801 is fixedly connected to the front side of the cleaning chamber 6 for easy viewing and operation by the operator. A temperature sensor 802 is fixedly connected to the rear side of the inner wall of the water tank 1. The temperature sensor 802 monitors the water temperature in the water tank 1 in real time. A solenoid valve 803 is fixedly connected to the middle of the steam pipe 404. The solenoid valve 803 controls the on / off of steam according to the instructions of the temperature controller 801. Specifically, in the steam generating mechanism 4, the pure water machine 401 purifies the raw water, prevents scaling on the evaporator 403 components, and extends its service life; the soft water tank 402 provides stable water supply to ensure continuous steam generation; the evaporator 403 efficiently generates steam, which is precisely delivered to the mixer through the steam pipe 404 to improve heating efficiency; the cleaning mechanism 7 is driven by the water pump 702, which delivers the cleaning liquid to the upper rinsing nozzle 703 and the lower rinsing nozzle 704 through the delivery pipe 701, rinsing the product in all directions and enhancing the cleaning effect; the temperature control mechanism 8 monitors in real time with the temperature sensor 802, the temperature controller 801 precisely regulates, and the solenoid valve 803 responds promptly to ensure a constant water temperature and achieve efficient and stable cleaning.
[0020] Reference Figure 1 , Figure 5 and Figure 6 The overflow mechanism 3 includes an overflow pipe 301, which guides the cleaning fluid in the water tank 1 to flow out when the liquid level is too high. The rear end of the overflow pipe 301 is fixedly connected to the top rear side of the water tank 1 to ensure timely collection of the overflowing cleaning fluid. A hose 302 is fixedly connected to the bottom end of the overflow pipe 301, which transfers the cleaning fluid flowing out of the overflow pipe 301. Fixing blocks 305 are fixedly connected to both the left and right rear ends of the water tank 1. The fixing blocks 305 provide installation positions for the positioning blocks 304. The positioning blocks 304 are slidably connected to the inner walls of both fixing blocks 305, allowing the positioning blocks 304 to slide along the fixing blocks 305. For the installation and removal of the collection box 303, the same collection box 303 is fixedly connected to the adjacent side of the two positioning blocks 304. The collection box 303 is used to collect the cleaning liquid overflowing from the water tank 1. The top of the two fixing blocks 305 is provided with a limit pin 306. The limit pin 306 is used to fix the positioning block 304 and prevent the collection box 303 from sliding accidentally. The bottom of the two limit pins 306 passes through the corresponding fixing block 305 and positioning block 304 to achieve a stable limit on the collection box 303. The top of the collection box 303 is provided with a connecting component 307. The connecting component 307 is responsible for connecting the hose 302 to the collection box 303. The connecting assembly 307 includes a plug 3071, which is used to connect with a positioning ring 3072. The outer wall of the plug 3071 is fixedly connected to the bottom of the outer wall of the hose 302, allowing the hose 302 to connect with the connecting assembly 307. The top of the collection tank 303 is fixedly connected to the positioning ring 3072, which provides a positioning and mating position for the plug 3071. The top of the positioning ring 3072 has a locking groove 3073, which engages with the plug 3071 to ensure a stable connection. The inner wall of the locking groove 3073 engages with the outer wall of the plug 3071 to ensure that the cleaning fluid can flow smoothly from the hose 302 into the collection tank 303 without leakage. Specifically, the overflow pipe 301 is connected to the top rear side of the water tank 1, which can promptly drain the cleaning fluid with excessively high liquid levels, maintain a reasonable liquid level in the water tank 1, and ensure stable cleaning operations. The hose 302 is used to transfer the overflow fluid and flexibly connect to the collection box 303. The collection box 303 is slidably connected to the fixing block 305 through the positioning block 304 and fixed by the limit pin 306, which facilitates installation and disassembly, and makes cleaning and maintenance convenient. The plug 3071 of the connecting component 307 is tightly engaged with the locking groove 3073 of the positioning ring 3072 to ensure that the overflow fluid flows smoothly into the collection box 303, prevents leakage, keeps the work site clean, and improves the practicality and reliability of the overall cleaning device.
[0021] Reference Figure 2 , Figure 4 and Figure 5 Mounting plates 9 are fixedly connected to the top left and right sides of the inner wall of the cleaning chamber 6. The mounting plates 9 are used to provide the mounting base for the water curtain 10. The bottom of the two mounting plates 9 is fixedly connected to the water curtain 10. The water curtain 10 can prevent the cleaning liquid from splashing out of the cleaning chamber 6 during the cleaning process and keep the surrounding environment clean. A water guide plate 11 is fixedly connected to the bottom right side of the conveyor belt component 5. The water guide plate 11 can guide the cleaning liquid flowing down from the conveyor belt component 5. The left side of the water guide plate 11 is fixedly connected to the top right side of the water tank 1, so that the cleaning liquid on the water guide plate 11 flows smoothly into the water tank 1. A guide channel 12 is opened on the top of the water guide plate 11. The guide channel 12 further regulates the flow path of the cleaning liquid, so that it flows into the water tank 1 more accurately. The guide channel 12 is connected to the water tank 1 to ensure that the cleaning liquid can effectively flow back to the water tank 1 for recycling. Specifically, the mounting plate 9 inside the cleaning chamber 6 works in conjunction with the water curtain 10 to effectively block the splashing of cleaning fluid and maintain a clean working environment. The water guide plate 11 and the flow guide trough 12 at the bottom of the conveyor belt component 5 guide the cleaning fluid back to the water tank 1, realizing recycling and saving resources.
[0022] Working Principle: When the high-efficiency cleaning device for quenched products is working, the raw water is first purified by the pure water machine 401 in the steam generator 4, and then flows into the soft water tank 402 for temporary storage. Then, the water in the soft water tank 402 is sent into the evaporator 403 body by the evaporator 403 feed water pump, where it undergoes radiative heat exchange with the high-temperature flue gas generated by combustion. It quickly absorbs heat in the coil and becomes a steam-water mixture. The pure steam is separated by the steam-water separator and transported to the submerged steam-water mixer 201 through the steam pipe 404. When the steam is ejected from multiple air outlets 202, due to the rotating ring 203 connected to the left and right sides of the inner wall of the air outlet 202, and the rotating shaft 204, spiral guide vane 205 and spiral guide cone 206 fixedly connected to the inner wall of the rotating ring 203, the steam is no longer ejected in the form of a concentrated jet, but rather along the spiral guide vane 205 and spiral guide cone 206. The rotating path disperses the steam, ensuring full contact with water. Simultaneously, the ball bearings 207 around the inner wall of the rotating ring 203 facilitate smoother rotation, further promoting uniform steam dispersion. The cleaning mechanism 7 uses a water pump 702 to deliver the cleaning solution from the water tank 1 via a delivery pipe 701 to the upper rinsing nozzle 703 at the top of the inner wall of the cleaning chamber 6 and the lower rinsing nozzle 704 inside the conveyor belt component 5, providing comprehensive rinsing of the quenched products. A temperature sensor 802 detects the water temperature in the water tank 1 and sends a signal back to the temperature controller 801. When the water temperature reaches the set value, the temperature controller 801 closes the solenoid valve 803, causing the steam pressure in the evaporator 403 to rise and the steam generator to automatically stop. When the water temperature falls below the minimum set value, the solenoid valve 803 opens, allowing steam to enter the water tank 1. The evaporator 403 resumes operation due to the reduced pressure, ensuring stable water temperature and achieving efficient cleaning. Furthermore, when the cleaning fluid in the water tank 1 reaches a certain level, it will overflow from the overflow pipe 301. The rear end of the overflow pipe 301 is fixed to the top of the rear side of the water tank 1, which can promptly drain excess cleaning fluid. The overflowing cleaning fluid flows downward along the overflow pipe 301 and out through the hose 302 connected to the bottom end. The collection box 303 is used to collect the overflowing cleaning fluid. It is slidably connected to the fixing block 305 on the rear side of the water tank 1 through the positioning blocks 304 on both sides, which can be easily installed and disassembled. During installation, the positioning blocks 304 are aligned with the fixing block 305. The fixing block 305 is inserted, and then the limiting pin 306 is inserted through the fixing block 305 and the positioning block 304 to limit and fix the collection box 303. The connecting component 307 realizes the stable connection between the hose 302 and the collection box 303. The plug 3071 is fixed at the bottom of the hose 302 and engages with the engaging groove 3073 opened on the positioning ring 3072 on the top of the collection box 303 to ensure that the cleaning fluid can flow smoothly into the collection box 303 without leakage, keep the working site dry, and ensure the stable operation of the equipment.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency cleaning device for quenched products, comprising a water tank (1), characterized in that: A conveyor belt component (5) is fixedly connected to the top of the water tank (1). A steam generating mechanism (4) is provided on the left side of the water tank (1). A cleaning chamber (6) is fixedly connected to the top of the conveyor belt component (5). A temperature control mechanism (8) is provided on the front side of the cleaning chamber (6). An overflow mechanism (3) is provided on the rear side of the water tank (1). The overflow mechanism (3) is used to collect the overflow cleaning liquid inside the water tank (1). A cleaning mechanism (7) is provided on both the left and right sides of the water tank (1). A uniform dispersion mechanism (2) is provided inside the water tank (1). The uniform dispersion mechanism (2) includes an immersion-type steam-water mixer (201). The outer wall of the immersion-type steam-water mixer (201) is fixedly connected to the inner wall of the water tank (1). Multiple air outlets (202) are equidistantly provided on the right side of the immersion-type steam-water mixer (201). Rotating rings (203) are rotatably connected to the left and right sides of the inner walls of the multiple air outlets (202). Corresponding rotating shafts (204) are fixedly connected to the inner walls of the multiple rotating rings (203). Spiral guide vanes (205) are fixedly connected to the outer walls of the multiple rotating shafts (204). Spiral guide cones (206) are fixedly connected to the left ends of the multiple rotating shafts (204). Multiple ball bearings (207) are rotatably connected to the inner walls of the multiple rotating rings (203). The outer walls of the multiple ball bearings (207) are rotatably connected to the inner walls of the corresponding air outlets (202).
2. The high-efficiency cleaning device for quenched products according to claim 1, characterized in that: The overflow mechanism (3) includes an overflow pipe (301), the rear end of which is fixedly connected to the top of the rear side of the water tank (1), and a hose (302) is fixedly connected to the bottom end of the overflow pipe (301). Fixing blocks (305) are fixedly connected to the left and right sides of the rear side of the water tank (1). Positioning blocks (304) are slidably connected to the inner walls of the two fixing blocks (305). The same collection box (303) is fixedly connected to the adjacent side of the two positioning blocks (304). Limiting pins (306) are provided on the top of the two fixing blocks (305). The bottom ends of the two limiting pins (306) penetrate the corresponding fixing block (305) and positioning block (304). A connecting component (307) is provided on the top of the collection box (303).
3. The high-efficiency cleaning device for quenched products according to claim 1, characterized in that: The steam generating mechanism (4) includes a water purifier (401), which is located on the left side of the water tank (1). A soft water tank (402) is connected to the right side of the water purifier (401). An evaporator (403) is connected to the front side of the soft water tank (402). A steam pipe (404) is connected to the right side of the evaporator (403). The right end of the steam pipe (404) is fixedly connected to the left side of the submerged steam-water mixer (201).
4. The high-efficiency cleaning device for quenched products according to claim 1, characterized in that: The cleaning mechanism (7) includes a conveying pipe (701), the inner right end of which is fixedly connected to the right side of the water tank (1), and a water pump (702) is fixedly connected to the right side of the conveying pipe (701). Multiple upper flushing nozzles (703) are fixedly connected at equal intervals to the top of the inner wall of the cleaning chamber (6). The top ends of the multiple upper flushing nozzles (703) are all fixedly connected to the inner top of the conveying pipe (701). Multiple lower flushing nozzles (704) are equidistantly arranged inside the conveyor belt component (5). The top ends of the multiple lower flushing nozzles (704) are all fixedly connected to the inner top of the conveying pipe (701). The inner left end of the conveying pipe (701) is fixedly connected to the left end of the water tank (1).
5. The high-efficiency cleaning device for quenched products according to claim 3, characterized in that: The temperature control mechanism (8) includes a temperature controller (801), the rear side of which is fixedly connected to the front side of the cleaning chamber (6), a temperature sensor (802) is fixedly connected to the rear side of the inner wall of the water tank (1), and a solenoid valve (803) is fixedly connected to the middle of the steam pipe (404).
6. The high-efficiency cleaning device for quenched products according to claim 2, characterized in that: The connecting assembly (307) includes a plug (3071), the outer wall of which is fixedly connected to the bottom of the outer wall of the hose (302), and a positioning ring (3072) is fixedly connected to the top of the collection box (303). The top of the positioning ring (3072) is provided with a locking groove (3073), and the inner wall of the locking groove (3073) is engaged with the outer wall of the plug (3071).
7. The high-efficiency cleaning device for quenched products according to claim 1, characterized in that: The cleaning chamber (6) has mounting plates (9) fixedly connected to the top left and right sides of the inner wall. The bottom of the two mounting plates (9) is fixedly connected to water curtains (10). The bottom right side of the conveyor belt component (5) is fixedly connected to a water guide plate (11). The left side of the water guide plate (11) is fixedly connected to the top right side of the water tank (1). The top of the water guide plate (11) is provided with a flow channel (12), which is connected to the water tank (1).