Cleaning device for electrically fused refractory brick storage bin
Patent Information
- Application Number
- CN202521753017.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-08-18
AI Technical Summary
人工清洗时,难以进入罐体内部操作,费时费力;另外,长时间使用后,粘连在罐体内壁的污垢比较牢固,仅仅依靠水冲洗的方式难以去除
[0009]与现有技术相比,本实用新型的有益效果是:本实用新型采用刮除与扫除结合的方式,可以高效的清除储料仓内壁的污垢;人员不需要进入储料仓内部,省时省力,且使用方便。
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Figure CN224808022U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tank cleaning technology and relates to a cleaning device for an electrofused refractory brick storage silo. Background Technology
[0002] The raw materials used in refractory brick production include granular materials such as alumina powder, zirconium oxide (ZrO2), silicon dioxide (SiO2), and zircon sand. These granular materials are typically stored in vertical tanks. After prolonged use or before loading new materials, the original storage tanks need to be cleaned. The problem is that these tanks are often fixed and have considerable height and volume. Manual cleaning is difficult due to the difficulty of accessing the interior, making it time-consuming and labor-intensive. Furthermore, after prolonged use, the dirt adhering to the inner walls of the tanks is quite stubborn and difficult to remove by water rinsing alone. Utility Model Content
[0003] To overcome the shortcomings of the prior art, this utility model provides a cleaning device for an electrofused refractory brick storage silo. The purpose is to remove the dirt adhering to the inner wall of the silo by combining scraping and sweeping. Furthermore, the scraping component inside the silo is driven by an external power source, which avoids personnel and power equipment from entering the storage silo, thus enabling convenient and efficient removal of dirt from the inner wall of the storage silo.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for an electrofused refractory brick storage silo, comprising a silo cover that can be snapped onto the top of the storage silo, a sleeve extending into the interior of the storage silo fixedly connected to the center of the silo cover; a screw inserted into the sleeve; a sliding sleeve located in the gap between the screw and the sleeve and threadedly connected to the screw; a plurality of circumferentially distributed support arms fixedly connected to the side wall of the sliding sleeve; the support arms extending out of the sleeve from a pre-set groove on the side wall of the sleeve; and a fixed end of the support arm... On the inner side of the annular scraper, a U-shaped groove is provided on the outer side of the annular scraper, and a rubber ring is embedded in the U-shaped groove; the upper end of the screw extends out of the hopper cover and is fixedly connected to the driven gear, the driven gear meshes with the driving gear connected to the end of the output shaft of the drive motor, and the drive motor is fixedly connected to the upper surface of the hopper cover; the lower end of the screw extends out of the sleeve and is connected to a conical profile frame, a brush is connected to the outer side of the profile frame, and the end of the brush abuts against the inner wall of the conical part at the lower end of the storage hopper.
[0005] As a further optimization, the silo cover is connected to a water inlet pipe; the lower end of the water inlet pipe extends below the silo cover and communicates with an annular water pipe fixed below the silo cover; the lower part of the annular water pipe is provided with multiple circumferentially distributed downward-sloping nozzles, and the spray direction of the nozzles is towards the inner wall of the storage silo.
[0006] As a further optimization, the sleeve extends into the storage silo from a pre-set through hole in the center of the silo cover, and a connecting flange is fixedly connected to its top; the connecting flange covers the through hole and is fixedly connected to the silo cover by screws.
[0007] As a further optimization, a thrust bearing is connected to the screw located between the connecting flange and the driven gear, and the lower end of the thrust bearing abuts against the upper surface of the connecting flange.
[0008] As a further optimization, a retainer is connected to the lower end of the screw; the retainer includes an outer ring and an inner sleeve, and the outer ring and the inner sleeve are fixed together by a plurality of circumferentially distributed spokes; the outer ring is provided with a plurality of connecting holes, and bolts pass through the connecting holes to connect the outer ring to the lower flange of the storage bin; the inner sleeve is fitted on the outside of the screw.
[0009] Compared with the prior art, the advantages of this utility model are: this utility model adopts a combination of scraping and sweeping, which can efficiently remove dirt from the inner wall of the storage silo; personnel do not need to enter the storage silo, saving time and effort, and it is convenient to use. Attached Figure Description
[0010] Figure 1 This is a cross-sectional structural diagram of an embodiment of the present utility model;
[0011] Figure 2 This is a three-dimensional schematic diagram of the connection structure of the screw, sleeve, sliding sleeve and cage in an embodiment of the present invention.
[0012] The correspondence between the technical features in the figure and the reference numerals is as follows: 1. Storage bin; 2. Bin cover; 21. Water inlet pipe; 22. Annular water pipe; 23. Nozzle; 3. Sleeve; 31. Slide groove; 32. Connecting flange; 33. Thrust bearing; 4. Screw; 41. Driven gear; 42. Profile frame; 43. Brush; 5. Sliding sleeve; 51. Support arm; 52. Annular scraper; 53. U-shaped groove; 6. Rubber ring; 7. Drive motor; 71. Drive gear; 8. Cage; 81. Outer ring; 82. Inner sleeve; 83. Spoke. Detailed Implementation
[0013] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some preferred embodiments of this utility model, and not all embodiments. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of this utility model, and are not intended to limit the protection scope of this utility model.
[0014] Example: Please refer to Figure 1-2This utility model provides the following technical solution: a cleaning device for an electrofused refractory brick storage silo, comprising a silo cover 2 that can be snapped onto the top of the storage silo 1, a sleeve 3 that extends into the interior of the storage silo 1 and is fixedly connected to the center of the silo cover 2; a screw 4 is inserted into the sleeve 3; a sliding sleeve 5 located in the gap between the screw 4 and the sleeve 3 is threadedly connected to the screw 4; a plurality of circumferentially distributed support arms 51 are fixedly connected to the side wall of the sliding sleeve 5; the support arms 51 extend out of the sleeve 3 from a pre-set groove 31 on the side wall of the sleeve 3; the ends of the support arms 51 are fixedly connected to the inner side of an annular scraper 52. On the side, the outer side of the annular scraper 52 is provided with a U-shaped groove 53, and a rubber ring 6 is embedded in the U-shaped groove 53; the upper end of the screw 4 extends out of the hopper cover 2 and is fixedly connected to the driven gear 41, the driven gear 41 is meshed with the driving gear 71 connected to the end of the output shaft of the drive motor 7, and the drive motor 7 is fixedly connected to the upper surface of the hopper cover 2; the lower end of the screw 4 extends out of the sleeve 3 and is connected to a conical profile frame 42, the outer side of the profile frame 42 is connected to a brush 43, and the end of the brush 43 abuts against the inner wall of the conical part at the lower end of the storage hopper 1.
[0015] In use, first assemble all components, then hoist the cover 2 onto the upper end of the storage bin 1 and lower it down, then fix the cover 2 to the storage bin 1. Next, start the drive motor 7, transmitting power sequentially to the driving gear 71, driven gear 41, screw 4, and sliding sleeve 5. Because the sleeve 3 is fixed and the support arm 51 is restricted by the sliding groove 31, the sliding sleeve 5 cannot rotate when the screw 4 rotates, but moves upwards through the threaded connection. Then, the sliding sleeve 5 drives the support arm 51, which in turn drives the annular scraper 52. The rubber ring 6 connected to the annular scraper 52 vertically scrapes away dirt from the inner wall of the storage bin 1. According to the preset program of the drive motor 7's controller, when the annular scraper 52 reaches the uppermost stop position, the drive motor 7 reverses, driving the annular scraper 52 downwards. When it reaches the lower stop position, the drive motor 7 reverses again; this process repeats, driving the annular scraper 52 up and down, allowing for multiple scrapings of the inner wall of the storage bin 1, resulting in better cleaning. Meanwhile, the screw 4 drives the conical frame, which in turn drives the brush 43 to scrape the inner wall of the conical section at the lower end of the storage silo 1, cleaning the adhering dirt. This ensures that all dirt on the inner wall of the entire storage silo 1 can be cleaned. Based on this, personnel do not need to enter the storage silo 1, saving manpower. The drive motor 7 is located outside the storage silo 1, facilitating maintenance and control. The upper cylindrical section of the storage silo 1 is scraped by the rubber ring 6, and the conical section is repeatedly scraped by the brush 43, allowing for convenient and efficient cleaning of the inner wall of the storage silo 1. The rubber ring 6 is elastic, has high friction, provides good scraping effect, can be replaced after wear, has low operating costs, and will not damage the storage silo 1. Even if the brush 43 fails to completely clean the inner wall of the conical section, the conical section is close to the bottom outlet of the storage silo 1 and is low in position, making operation convenient. Personnel can use a water gun inserted into the storage silo 1 from the bottom outlet to clean the inner wall of the conical section, without needing to enter the storage silo 1.
[0016] To further improve the cleaning effect, water is sprayed to clean the inner wall of the storage silo 1 while scraping it; the silo cover 2 is connected to a water inlet pipe 21; the lower end of the water inlet pipe 21 extends into the lower part of the silo cover 2 and communicates with an annular water pipe 22 fixed to the lower part of the silo cover 2; the lower part of the annular water pipe 22 is provided with a plurality of circumferentially distributed downward inclined nozzles 23, and the spraying direction of the nozzles 23 is towards the inner wall of the storage silo 1.
[0017] An exemplary connection method between the sleeve 3 and the hopper cover 2 is as follows: the sleeve 3 extends into the storage hopper 1 through a pre-set through hole in the center of the hopper cover 2, and a connecting flange 32 is fixedly connected to its top; the connecting flange 32 covers the through hole and is fixed to the hopper cover 2 by screws. The assembly of the sliding sleeve 5, screw 4, support arm 51, and sleeve 3 can be performed before cleaning. Exemplarily, the connecting flange 32 is welded to the sleeve 3 last. First, the sliding sleeve 5 and screw 4 are installed into the sleeve 3, then the support arm 51 is inserted from the sliding groove 31 until it abuts against the sliding sleeve 5, and then the sliding sleeve 5 and support arm 51 are welded and fixed; then, the sleeve 3 containing the sliding sleeve 5 and screw 4 is inserted through the through hole, and finally the connecting flange 32 is welded to the sleeve 3.
[0018] To limit the downward movement of the screw 4, a thrust bearing 33 is connected to the screw 4 located between the connecting flange 32 and the driven gear 41. The lower end of the thrust bearing 33 abuts against the upper surface of the connecting flange 32. Alternatively, a limiting rod can be welded to the screw 4 and mounted on the top of the sleeve 3. However, the thrust bearing 33 allows for more flexible rotation of the screw 4, reduces wear, and extends its service life.
[0019] To control the stable rotation of the screw 4, a retainer 8 is connected to the lower end of the screw 4. The retainer 8 includes an outer ring 81 and an inner sleeve 82, which are fixed together by multiple circumferentially distributed spokes 83. The outer ring 81 has multiple connecting holes through which bolts pass to connect the outer ring 81 to the lower flange of the storage bin 1. The inner sleeve 82 is fitted onto the outside of the screw 4. This design prevents the screw 4 from swinging and confines it to the center position of the storage bin 1. The retainer 8 has multiple radial spokes 83 and is hollow, preventing water and dirt from falling in.
[0020] The advantage of this embodiment is that personnel do not need to enter the storage silo 1, saving time and effort; the combination of scraping and sweeping can conveniently and efficiently remove dirt from the inner wall of the storage silo 1; the drive motor 7 is outside the storage silo 1 and can be disassembled separately while retaining the screw 4 and the sleeve 3, which facilitates maintenance and control.
[0021] The parts of this utility model not described in detail are prior art; for those skilled in the art, the technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for an electrofused refractory brick storage silo, comprising a silo cover (2) that can be snapped onto the top of the storage silo (1), characterized in that: The center of the silo cover (2) is fixedly connected to a sleeve (3) that extends into the storage silo (1); a screw (4) is inserted into the sleeve (3); a sliding sleeve (5) located in the gap between the screw (4) and the sleeve (3) is threadedly connected to the screw (4); a plurality of circumferentially distributed support arms (51) are fixedly connected to the side wall of the sliding sleeve (5); the support arms (51) extend out of the sleeve (3) from the sliding groove (31) preset on the side wall of the sleeve (3); the end of the support arm (51) is fixedly connected to the inner side of the annular scraper (52), and the outer side of the annular scraper (52) is provided with a U-shaped groove (53), in which a rubber ring (6) is embedded; The upper end of the screw (4) extends out of the cover (2) and is fixedly connected to the driven gear (41). The driven gear (41) meshes with the drive gear (71) connected to the end of the output shaft of the drive motor (7). The drive motor (7) is fixedly connected to the upper surface of the cover (2). The lower end of the screw (4) extends out of the sleeve (3) and is connected to a conical profile frame (42). A brush (43) is connected to the outside of the profile frame (42), and the end of the brush (43) abuts against the inner wall of the conical part at the lower end of the storage bin (1).
2. The cleaning device for electrofused refractory brick storage silos according to claim 1, characterized in that: The silo cover (2) is connected to a water inlet pipe (21); the lower end of the water inlet pipe (21) extends into the lower part of the silo cover (2) and communicates with an annular water pipe (22) fixed to the lower part of the silo cover (2); the lower part of the annular water pipe (22) is provided with a plurality of circumferentially distributed downward inclined nozzles (23), and the spraying direction of the nozzles (23) is towards the inner wall of the storage silo (1).
3. The cleaning device for electrofused refractory brick storage silos according to claim 1, characterized in that: The sleeve (3) extends into the storage bin (1) through a pre-set through hole in the center of the bin cover (2), and a connecting flange (32) is fixedly connected to its top; the connecting flange (32) covers the through hole and is fixedly connected to the bin cover (2) by screws.
4. The cleaning device for electrofused refractory brick storage silos according to claim 3, characterized in that: A thrust bearing (33) is connected to the screw (4) located between the connecting flange (32) and the driven gear (41), and the lower end of the thrust bearing (33) abuts against the upper surface of the connecting flange (32).
5. The cleaning device for electrofused refractory brick storage silos according to claim 1, characterized in that: The lower end of the screw (4) is connected to a retainer (8); the retainer (8) includes an outer ring (81) and an inner sleeve (82), the outer ring (81) and the inner sleeve (82) are fixed together by a plurality of circumferentially distributed spokes (83); the outer ring (81) is provided with a plurality of connecting holes, and bolts pass through the connecting holes to fix the outer ring (81) to the flange ring at the lower end of the storage bin (1); the inner sleeve (82) is fitted on the outside of the screw (4).