An automatic straightening structure

Abstract

The utility model discloses an automatic straightening structure, include: bending machine, place in the straightening mechanism of bending machine side, the straightening mechanism includes: straightening machine frame, detect removal module, positioning clamping module, laser displacement detection module, a plurality of upper straightening blocks, with a plurality of upper straightening blocks adaptation lower straightening block, a plurality of elastic support module, positioning clamping module sets up on the detection removal module is used for clamping and positioning to product, the detection removal module sets up on the straightening machine frame, can drive the reciprocating movement of the product placed on positioning clamping module to make the product of being examined to pass through the detection area of laser displacement detection module, laser displacement detection module sets up on the bending machine, upper straightening block is with lower straightening block and is opposite arrangement sets up on the bending machine is used for the product to carry out the pressure resistance straightening, the elastic support module sets up on the bending machine and is located lower straightening block both sides is used for providing the support for the product in the straightening process.

Description

Technical Field

[0001] This utility model relates to the technical field of metal profile processing equipment, and in particular to an automatic straightening structure. Background Technology

[0002] In the field of metal profile processing, square steel pipes (referred to as square tubes) are widely used in industries such as construction, machinery manufacturing, and furniture, and their straightness requirements are high. However, square tubes often experience deformation problems such as bending, twisting, or local bending during welding, cold bending, or heat treatment due to uneven stress distribution. Traditional straightening equipment is mostly designed for round pipes and is difficult to adapt to the geometric characteristics of square tubes, resulting in the following shortcomings: First, uneven stress on the four sides of the square tube can easily lead to secondary deformation or surface scratches, affecting product quality; second, traditional straightening machines rely heavily on manual adjustment of roller angles and pressure, which is cumbersome, inefficient, and makes it difficult to guarantee straightening accuracy; in addition, existing equipment lacks real-time detection and feedback control of multi-dimensional curvature, making it impossible to achieve automated and continuous production. Therefore, developing an automated straightening device suitable for square tubes to improve straightening accuracy and efficiency and reduce surface damage has become an urgent technical problem to be solved. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides an automatic straightening structure.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: This utility model provides an automatic straightening structure, including: a bending machine and a straightening mechanism placed next to the bending machine; The straightening mechanism includes: a straightening machine frame, a detection and transfer module, a positioning and clamping module, a laser displacement detection module, multiple upper straightening blocks, a lower straightening block adapted to the multiple upper straightening blocks, and multiple elastic support modules; The positioning and clamping module is installed on the detection and transfer module and is used to clamp and position the product. The detection and transfer module is mounted on the straightening machine frame and can drive the product placed on the positioning and clamping module to move back and forth so that the inspected product passes through the detection area of ​​the laser displacement detection module. The laser displacement detection module is installed on the bending machine; The upper and lower straightening blocks are mounted on the bending machine and arranged opposite to each other for pressing and straightening the product. The elastic support module is installed on the bending machine and located on both sides of the lower straightening block, and is used to provide support for the product during the straightening process.

[0005] Preferably, the detection transfer module includes an X-axis linear module and a sliding plate disposed at the output end of the X-axis linear module.

[0006] Preferably, the positioning and clamping module includes a positioning seat disposed on the sliding plate, a clamping cylinder disposed on the positioning seat, and a gripper disposed at the output end of the clamping cylinder.

[0007] Preferably, the laser displacement detection module includes a laser displacement sensor, which is disposed on the upper part of the bending machine.

[0008] Preferably, the plurality of upper straight blocks are arranged on the upper part of the bending machine and located on both sides of the laser displacement sensor.

[0009] Preferably, the lower straightening block is located at the lower part of the bending machine.

[0010] Preferably, each of the elastic support modules includes a fixed base, an elastic element disposed within the fixed base, and a support column sleeved on one end of the elastic element.

[0011] Preferably, the elastic element is one of a helical compression spring, a disc spring, or a rubber elastomer.

[0012] The technical solution of this utility model has the following beneficial effects: High-precision straightening: The deformation of the square tube is detected in real time by the laser displacement detection module, which provides accurate basis for the clamping amount and position of the upper and lower straightening blocks. It supports fixed-point or multi-point composite straightening and effectively copes with various deformation forms such as overall bend, wavy bend and local bend, ensuring straightening accuracy.

[0013] High degree of automation: The detection and transfer module, together with the positioning and clamping module, realizes the automatic clamping, positioning and reciprocating movement of the square tube. Combined with the feedback control of the laser displacement detection module, it significantly reduces manual intervention, improves production efficiency, and is suitable for continuous production.

[0014] Reduce surface damage: The elastic support module uses elastic elements such as helical compression springs, disc springs or rubber elastomers to provide compliant support for the square tube. It adaptively adjusts with the slight changes in the square tube's posture, maintains the stability of the straightening channel, and effectively reduces surface scratches during the straightening process.

[0015] Simple structure and easy to operate: This utility model adopts a modular design, with a clear structure, convenient installation and maintenance, and simple operation, making it suitable for various production scenarios.

[0016] Highly adaptable: Designed for the special geometry of square tubes, the upper and lower straightening blocks are arranged opposite each other to form a straightening channel. Combined with the elastic support module, it can flexibly cope with square tubes of different sizes and bending shapes, and has good versatility.

[0017] In summary, this utility model, by integrating technologies such as laser detection, automatic transplanting, and elastic support, significantly improves the accuracy, efficiency, and product quality of square tube straightening, and solves the problems of low efficiency, poor accuracy, and surface damage of traditional straightening equipment, providing an efficient and reliable solution for the metal profile processing industry. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ; Figure 3 This is a schematic diagram of the straightening mechanism of this utility model. Figure 1 ; Figure 4 This is a schematic diagram of the straightening mechanism of this utility model. Figure 2 ; Figure 5 This is a structural schematic diagram of the elastic support module of this utility model. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0020] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0024] Reference Figures 1 to 5 This utility model provides an automatic straightening structure, including: a bending machine 1 and a straightening mechanism placed next to the bending machine 1; the straightening mechanism includes: a straightening machine frame 6, a detection and transfer module 7, a positioning and clamping module 8, a laser displacement detection module 4, multiple upper straightening blocks 5, lower straightening blocks 3 adapted to the multiple upper straightening blocks 5, and multiple elastic support modules 2; the positioning and clamping module 8 is set on the detection and transfer module 7 and is used to clamp and position the product square steel pipe; the detection and transfer module 7 is set on the straightening machine frame 6 and can drive the product square steel pipe placed on the positioning and clamping module 8 to reciprocate, so that the inspected product passes through the detection area of ​​the laser displacement detection module 4 and stops in sections at the required positions for pressure calibration / re-inspection. The laser displacement detection module 4 is set on the bending machine 1 and is used to detect the deformation of the product square steel pipe, providing a basis for the clamping amount and position of the upper straightening blocks 5 and the lower straightening blocks 3, and is used for re-inspection judgment after pressure calibration. The upper straightening block 5 and the lower straightening block 3 are mounted on the bending machine 1 and arranged opposite to each other, and are used to press and straighten the square steel pipe of the product; the elastic support module 2 is mounted on the bending machine 1 and located on both sides of the lower straightening block 3, and is used to provide support for the square steel pipe of the product during the straightening process to reduce surface damage.

[0025] Furthermore, the detection and transfer module 7 includes an X-axis linear module 701 and a sliding plate 702 disposed at the output end of the X-axis linear module 701. In this embodiment, the working principle of the detection and transfer module 7 is as follows: the X-axis linear module 701 drives the sliding plate 702 to slide, thereby driving the positioning and clamping module 8 to move, and then driving the square steel pipe clamped on the positioning and clamping module 8 to move.

[0026] Furthermore, the positioning and clamping module 8 includes a positioning seat 801 disposed on the sliding plate 702, a clamping cylinder 802 disposed on the positioning seat 801, and a gripper 803 disposed at the output end of the clamping cylinder 802. In this embodiment, the positioning and clamping module 8 reliably clamps and positions the square steel pipe, suppresses lateral swaying and axial movement during movement and pressure adjustment, and ensures the repeatability of detection and force application. The working principle of the positioning and clamping module 8 is as follows: the clamping cylinder 802 drives the gripper 803 to clamp the square steel pipe.

[0027] Furthermore, the laser displacement detection module 4 includes a laser displacement sensor, which is installed on the upper part of the bending machine 1. The laser displacement detection module 4 is used to detect the deformation of the square steel pipe, providing a basis for the clamping amount and position of the upper straightening block 5 and the lower straightening block 3.

[0028] Furthermore, the plurality of upper straightening blocks 5 are disposed on the upper part of the bending machine 1 and located on both sides of the laser displacement sensor; the lower straightening block 3 is disposed on the lower part of the bending machine 1. In this embodiment, the upper straightening blocks 5 and the lower straightening blocks 3 are arranged opposite each other to form a straightening channel for pressing and straightening the square steel pipe. Fixed-point or multi-point composite straightening is performed on the square steel pipe facing different bending forms (overall bend, wavy bend, partial bend).

[0029] Furthermore, each of the aforementioned elastic support modules 2 includes a fixed base 201, an elastic element 202 disposed within the fixed base 201, and a support column 203 sleeved on one end of the elastic element 202. The elastic support module 2 is used to provide support for the product during the straightening process. The elastic element is one of a helical compression spring, a disc spring, or a rubber elastomer. During operation, the support column 203 contacts the outer surface of the square steel tube, providing compliant support for the square steel tube and adaptively displacing with slight changes in the posture of the square steel tube, maintaining the height and stress stability of the straightening channel.

[0030] The working principle of this utility model is as follows: The square steel pipe is manually placed into the positioning and clamping module, which then clamps and positions it. The detection and transfer module moves left and right, and the deformation of the square steel pipe is detected by the laser displacement detection module. Then, the bending machine moves up and down to straighten the upper and lower straightening blocks.

[0031] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An automatic straightening structure, characterized in that, include: Bending machine, and straightening mechanism placed next to the bending machine; The straightening mechanism includes: a straightening machine frame, a detection and transfer module, a positioning and clamping module, a laser displacement detection module, multiple upper straightening blocks, a lower straightening block adapted to the multiple upper straightening blocks, and multiple elastic support modules; The positioning and clamping module is installed on the detection and transfer module and is used to clamp and position the product. The detection and transfer module is mounted on the straightening machine frame and can drive the product placed on the positioning and clamping module to move back and forth so that the inspected product passes through the detection area of ​​the laser displacement detection module. The laser displacement detection module is installed on the bending machine; The upper and lower straightening blocks are mounted on the bending machine and arranged opposite to each other for pressing and straightening the product. The elastic support module is installed on the bending machine and located on both sides of the lower straightening block, and is used to provide support for the product during the straightening process.

2. The automatic straightening structure according to claim 1, characterized in that, The detection and transfer module includes an X-axis linear module and a sliding plate disposed at the output end of the X-axis linear module.

3. The automatic straightening structure according to claim 1, characterized in that, The positioning and clamping module includes a positioning seat on a sliding plate, a clamping cylinder on the positioning seat, and a gripper at the output end of the clamping cylinder.

4. The automatic straightening structure according to claim 1, characterized in that, The laser displacement detection module includes a laser displacement sensor, which is mounted on the upper part of the bending machine.

5. The automatic straightening structure according to claim 4, characterized in that, The multiple upper straight blocks are arranged on the upper part of the bending machine and located on both sides of the laser displacement sensor.

6. The automatic straightening structure according to claim 1, characterized in that, The lower straightening block is located at the bottom of the bending machine.

7. The automatic straightening structure according to claim 6, characterized in that, Each of the elastic support modules includes a fixed base, an elastic element disposed within the fixed base, and a support column sleeved on one end of the elastic element.

8. The automatic straightening structure according to claim 7, characterized in that, The elastic element is one of a helical compression spring, a disc spring, or a rubber elastomer.

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